Portable gear piece chamfering auxiliary tool
Through convenient gear parts chamfer assisted tooling, the brake components are used to realize the circumferential rotation and fixation of the gear parts, solving the problem of high chamfer operation strength of gear parts, improving operating flexibility and efficiency, and reducing occupational disease risks.
Patent Information
- Application Number
- CN202422293066.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The gear parts have high chamfering operation strength and poor operating flexibility, which leads to back pain and affects health and efficiency.
A convenient gear piece chamfer assistive tool is designed, including a base, a rotating shaft, a rotating assembly and a brake assembly. The circumferential rotation and fixation of the gear piece is achieved through the pressing and disengagement of the brake assembly, and the operator can sit on a bench for chamfering operation.
It reduces the chamfer working intensity, improves operating flexibility and processing efficiency, and reduces the risk of occupational diseases.
Smart Images

Figure CN223070559U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear machining, in particular to a portable chamfering auxiliary tooling for gear parts. Background Art
[0002] For a long time, when chamfering gear parts, the workpiece is placed on a long workbench, and the operator bends over and rotates circumferentially to chamfer the gear workpiece. Usually, the chamfering time for one workpiece is 10 - 200 minutes. The work intensity is high, the operation flexibility is poor, and the operator will have backache after long-term operation. This not only reduces the processing efficiency but also may develop into an occupational disease in the long run, affecting physical health. Summary of the Invention
[0003] In order to solve the technical problems existing in the above technology, in view of this, it is necessary to provide a portable chamfering auxiliary tooling for gear parts.
[0004] A portable chamfering auxiliary tooling for gear parts includes a base, a rotating shaft, a rotating assembly, and a braking assembly; a seat body is arranged on the base; the rotating shaft is longitudinally arranged on the seat body; the rotating assembly is rotatably arranged at the upper end of the rotating shaft and is used for placing a workpiece to be processed; the braking assembly is arranged on the seat body. When the braking assembly is pressed, the upper end of the braking assembly will be separated from the bottom of the rotating assembly, and the rotating assembly can rotate circumferentially along the rotating shaft. When the braking assembly is released, the upper end of the braking assembly will be in contact with and fit against the bottom of the rotating assembly to brake the rotating assembly.
[0005] Preferably, the braking assembly includes a guide cylinder, a spring, and a column; the column is arranged on the base, the guide cylinder is sleeved outside the column, the spring is arranged inside the guide cylinder, the upper end of the spring is connected to the upper end inside the guide cylinder, and the lower end of the spring is sleeved on the column. When the guide cylinder is pressed, the guide cylinder will compress the spring, so that the upper end of the guide cylinder is separated from the bottom of the rotating assembly. When the guide cylinder is released, the upper end of the guide cylinder will be in contact with and fit against the bottom of the rotating assembly.
[0006] Preferably, a convex portion is provided on the outer wall of the guide cylinder.
[0007] Preferably, a resistance block is provided at the upper end of the guide cylinder.
[0008] Preferably, a foot pedal for pressing the convex portion is provided on one side of the base where the column is located.
[0009] Preferably, the rotating assembly includes an end cover, a pressure plate, and a bearing cup; the bearing cup is installed on the rotating shaft through a bearing, the end cover is fixed to the upper end of the bearing cup, and the pressure plate is fixed to the lower end of the bearing cup.
[0010] Preferably, a round hole through which the rotating shaft can pass is provided on the end cover.
[0011] Preferably, a through hole through which the rotating shaft can pass is provided on the pressure plate.
[0012] Preferably, the height of the rotating shaft can be adjusted.
[0013] Preferably, the lower part of the rotating shaft is threadedly connected to the seat body.
[0014] Compared with the prior art, the portable chamfering auxiliary tooling for gear parts provided by the utility model includes a base, a rotating shaft, a rotating assembly, and a braking assembly; a seat body is arranged on the base; the rotating shaft is longitudinally arranged on the seat body; the rotating assembly is rotatably arranged at the upper end of the rotating shaft; the braking assembly is arranged on the seat body. When in use, by fixing the gear part to be processed on the rotating assembly, when the braking assembly is loosened, the upper end of the braking assembly will be in contact and fit with the bottom of the rotating assembly, which can limit the circumferential rotation of the rotating assembly. At this time, the operator can sit on a bench to chamfer the gear part to be processed; and when it is necessary to rotate the gear part, the braking assembly can be pressed, and the upper end of the braking assembly will be separated from the bottom of the rotating assembly, and then the rotating assembly can be rotated, so that the rotating assembly drives the gear part to be processed to rotate circumferentially, so as to adjust to the next processing position. During the whole chamfering process, the operator only needs to sit on a bench to operate, which is not only flexible in operation, but also reduces the chamfering work intensity and ensures the processing efficiency. Description of the Drawings
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0016] Figure 1 is a structural schematic diagram of the present utility model.
[0017] Figure 2 For the present utility model Figure 1 is an exploded structural schematic diagram.
[0018] In the figure: base 01, seat body 11, rotating shaft 02, rotating assembly 03, end cover 31, pressure plate 32, bearing cup 33, braking assembly 04, guide cylinder 41, spring 42, column 43, convex part 05, resistance block 06, foot pedal 07. Detailed Embodiments
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts belong to the scope of protection of the present utility model.
[0020] In the description of the present utility model, it should be understood that the terms "upper", "middle", "outer", "inner", "lower", etc. indicating the orientation or positional relationship are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0021] Please refer to Figure 1 、 Figure 2 The present utility model provides a portable chamfering auxiliary tooling for gear parts, including a base 01, a rotating shaft 02, a rotating assembly 03, and a braking assembly 04; a seat body 11 is arranged on the base 01. The rotating shaft 02 is longitudinally arranged on the seat body 11. The rotating assembly 03 is rotatably arranged at the upper end of the rotating shaft 02 and is used for placing the workpiece to be processed. The braking assembly 04 is arranged on the seat body 11. When the braking assembly 04 is pressed, the upper end of the braking assembly 04 will be separated from the bottom of the rotating assembly 03, and the rotating assembly 03 can rotate circumferentially along the rotating shaft 02. When the braking assembly 04 is released, the upper end of the braking assembly 04 will be in contact with and fit against the bottom of the rotating assembly 03 to form braking on the rotating assembly 03. When in use, by fixing the gear part to be processed on the rotating assembly 03, when the braking assembly 04 is released, the upper end of the braking assembly 04 will be in contact with and fit against the bottom of the rotating assembly 03, which can limit the circumferential rotation of the rotating assembly 03. At this time, the operator can sit on a bench and chamfer the gear part to be processed; and when it is necessary to rotate the gear part, the braking assembly 04 can be pressed, the upper end of the braking assembly 04 will be separated from the bottom of the rotating assembly 03, and then the rotating assembly 03 can be rotated, so that the rotating assembly 03 drives the gear part to be processed to rotate circumferentially, facilitating adjustment to the next processing position. During the entire chamfering process, the operator only needs to sit on a bench to operate, which is not only flexible in operation, but also reduces the chamfering work intensity and ensures the processing efficiency.
[0022] In one embodiment, the braking assembly 04 includes a guide cylinder 41, a spring 42, and a column 43. The column 43 is disposed on the base 01. The guide cylinder 41 is sleeved outside the column 43. The spring 42 is disposed inside the guide cylinder 41. The upper end of the spring 42 is connected to the upper end inside the guide cylinder 41. The lower end of the spring 42 is sleeved on the column 43. When pressing the guide cylinder 41, the guide cylinder 41 will compress the spring 42, causing the upper end of the guide cylinder 41 to disengage from the bottom of the rotating assembly 03, and then the rotating assembly 03 can be rotated to adjust the machining position of the gear part to be machined. When the guide cylinder 41 is released, the upper end of the guide cylinder 41 will abut and fit against the bottom of the rotating assembly 03, thereby forming a pressing force on the bottom of the rotating assembly 03 by the upper end of the guide cylinder 41 to limit the rotation of the rotating assembly 03, so as to facilitate the chamfering operation of the gear part to be machined.
[0023] Specifically, a protrusion 05 is provided on the outer wall of the guide cylinder 41 to facilitate pressing down the guide cylinder 41.
[0024] Specifically, a resistance block 06 is provided at the upper end of the guide cylinder 41. Through the resistance block 06, a pressing force can be formed on the bottom of the rotating assembly 03, and the friction can be increased, so as to better limit the rotation of the rotating assembly 03.
[0025] Specifically, for facilitating the operation and control of the guide cylinder 41, a foot pedal 07 for pressing the protrusion 05 is provided on one side of the column 43 on the base 01. The operator only needs to sit on the bench and can use his foot to manipulate the lifting or lowering of the guide cylinder 41, thereby realizing the circumferential rotation control of the rotating assembly 03.
[0026] In one embodiment, the rotating assembly 03 includes an end cover 31, a pressure plate 32, and a bearing cup 33. The bearing cup 33 is mounted on the rotating shaft 02 through a bearing. The end cover 31 is fixed to the upper end of the bearing cup 33. The pressure plate 32 is fixed to the lower end of the bearing cup 33. For facilitating disassembly and assembly, both the end cover 31 and the pressure plate 32 are fixed to the bearing cup 33 by screws. To prevent scratching the gear part to be machined, a rubber pad is further provided on the end cover 31.
[0027] Among them, a round hole through which the rotating shaft 02 can pass is provided on the end cover 31.
[0028] Among them, a through hole through which the rotating shaft 02 can pass is provided on the pressure plate 32.
[0029] In one embodiment, the height of the rotating shaft 02 can be adjusted, so as to facilitate adjusting the height of the entire device according to the height of the operator, so that the gear part to be machined can be at a better machining height, facilitating the operator to chamfer.
[0030] Specifically, the lower part of the rotating shaft 02 is threadedly connected to the seat body 11. When adjusting the height of the rotating shaft 02, it can be achieved by adjusting the length of the rotating shaft 02 screwed into the seat body 11.
[0031] To prevent the rotating shaft 02 from rotating after the height is adjusted, a positioning pin is provided in the radial direction of the side part of the seat body. The positioning pin can be inserted into the interior of the seat body and is threadedly connected to the seat body 11 to restrict the rotation of the rotating shaft 02.
[0032] The above-disclosed are only the preferred embodiments of the present invention. Of course, the scope of rights of the present invention cannot be limited thereby. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present invention still fall within the scope covered by the present invention.
Claims
1. A portable chamfering auxiliary tooling for gear parts, characterized in that: It includes a base, a rotating shaft, a rotating assembly, and a braking assembly; a seat body is provided on the base; the rotating shaft is longitudinally arranged on the seat body; the rotating assembly is rotatably arranged at the upper end of the rotating shaft and is used for placing workpieces to be pre-processed; the braking assembly is provided on the seat body. When the braking assembly is pressed, the upper end of the braking assembly will be separated from the bottom of the rotating assembly, and the rotating assembly can rotate circumferentially along the rotating shaft. When the braking assembly is released, the upper end of the braking assembly will be in contact and fit with the bottom of the rotating assembly to brake the rotating assembly.
2. The portable chamfering auxiliary tooling for gear parts according to claim 1, wherein: The braking assembly includes a guiding cylinder, a spring, and a column; the column is arranged on the base, the guiding cylinder is sleeved outside the column, the spring is arranged inside the guiding cylinder, the upper end of the spring is connected to the upper end inside the guiding cylinder, and the lower end of the spring is sleeved on the column. When the guiding cylinder is pressed, the guiding cylinder will compress the spring, causing the upper end of the guiding cylinder to be separated from the bottom of the rotating assembly. When the guiding cylinder is released, the upper end of the guiding cylinder will be in contact and fit with the bottom of the rotating assembly.
3. The portable chamfering auxiliary tooling for gear parts according to claim 2, characterized in that: A protruding portion is provided on the outer wall of the guiding cylinder.
4. The portable chamfering auxiliary tooling for gear parts according to claim 3, wherein: A resistance block is provided at the upper end of the guiding cylinder.
5. The portable chamfering auxiliary tooling for gear parts according to claim 3 or 4, wherein: A foot pedal for pressing the protruding portion is provided on the base on one side of the column.
6. The portable chamfering auxiliary tooling for gear parts according to claim 2, wherein: The rotating assembly includes an end cap, a pressure plate, and a bearing cup; the bearing cup is installed on the rotating shaft through a bearing, the end cap is fixed to the upper end of the bearing cup, and the pressure plate is fixed to the lower end of the bearing cup.
7. The portable chamfering auxiliary tooling for gear parts according to claim 6, wherein: A round hole through which the rotating shaft can pass is provided on the end cap.
8. The portable chamfering auxiliary tooling for gear parts according to claim 6, characterized in that: A through hole through which the rotating shaft can pass is provided on the pressure plate.
9. The portable chamfering auxiliary tooling for gear parts according to claim 1 or 2 or 6, characterized in that: The height of the rotating shaft can be adjusted.
10. The portable chamfering auxiliary tooling for gear parts according to claim 9, wherein: The lower part of the rotating shaft is threadedly connected to the seat body.