Soldering compound light device for projection lamp

Abstract

The utility model relates to the technical field of project lamp production equipment, in particular to a project lamp tin soldering and re-lighting device which is characterized by comprising a tin soldering mechanism and a re-lighting mechanism which are sequentially arranged in the conveying direction of a conveying line, the tin soldering mechanism is used for welding a wire to a light source plate, and the re-lighting mechanism is used for welding the wire to the light source plate. The compound light mechanism is used for performing compound light power-on detection on the lamp; wherein the tin soldering mechanism comprises a first mounting frame, a lifting assembly, a connecting assembly and two soldering pens, the first mounting frame is erected on the conveying line, the lifting assembly is arranged on the side face of the first mounting frame, and the connecting assembly is in transmission connection with the output end of the lifting assembly; the two welding pens are clamped to the two sides of the connecting assembly correspondingly, and the lifting assembly is used for driving the connecting assembly to reciprocate in the vertical plane. The projection lamp has the advantages of improving the production efficiency of the projection lamp and the economic benefits of enterprises.

Description

Technical Field

[0001] The utility model relates to the technical field of production equipment, and more specifically, to a soldering and restoring light device for a floodlight. Background Art

[0002] Floodlights, also known as spotlights, are lamps with a higher illuminance on the designated illuminated surface than the surrounding environment. Usually, they can be aimed in any direction and have a structure that is not affected by climatic conditions; floodlights have a wide range of applications and can be used mainly in large-scale operations, mines, building outlines, stadiums, overpasses, monuments, parks and flower beds, etc.

[0003] Existing floodlights are mainly composed of lamp housing, light source board, wires, reflectors and light-transmitting boards. Workers assemble the above components through a series of processes on both sides of the conveyor line to complete the assembly of the floodlights. Among them, during the installation process of the floodlight wires, workers mainly use soldering pens to solder the wires to the light source board, and manually connect the power supply and the wires to confirm whether they are installed in place.

[0004] However, the above technical solution has the following defects: both soldering and re-polishing require high precision, and the workers need to continuously align the positions, which easily leads to fatigue and low work efficiency, which is not conducive to the economic benefits of the enterprise. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a soldering relighting device for a floodlight, which has the advantages of improving production efficiency and economic benefits of an enterprise.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions: a soldering and relighting device for a floodlight, comprising: a soldering mechanism and a relighting mechanism arranged in sequence along the conveying direction of a conveying line, the soldering mechanism being used to solder the wire to a light source board, the relighting mechanism being used to perform relighting and power-on detection on the lamp;

[0007] Among them, the soldering mechanism includes a first mounting frame, a lifting assembly, a connecting assembly and two soldering pens. The first mounting frame is mounted on the conveyor line, the lifting assembly is installed on the side of the first mounting frame, the connecting assembly is transmission-connected to the output end of the lifting assembly, the two soldering pens are respectively clamped on both sides of the connecting assembly, and the lifting assembly is used to drive the connecting assembly to reciprocate in a vertical plane.

[0008] In one embodiment, the lifting assembly comprises:

[0009] A mounting plate, fixedly mounted on a side of the first mounting frame;

[0010] A motor is mounted on the top of the mounting plate;

[0011] A slide rail is vertically arranged on the side of the mounting plate;

[0012] A lead screw is rotatably arranged on the side of the mounting plate and is in transmission connection with the output end of the motor, and the motor drives the lead screw to rotate;

[0013] A slider is screwed on the lead screw and is slidably arranged on the slide rail, and the connecting component is fixedly connected to one side of the slider.

[0014] In one embodiment, the soldering mechanism further includes a sensor, and the sensor is arranged on one side of the mounting plate.

[0015] In one embodiment, the connecting component includes:

[0016] A first mounting seat is in transmission connection with the output end of the lifting component;

[0017] A fixing rod horizontally penetrates through one side of the first mounting seat away from the first mounting frame;

[0018] There are two connecting pieces, which are respectively sleeved on both sides of the fixing rod, and the two soldering pens are respectively inserted on the connecting pieces.

[0019] In one embodiment, the connecting piece includes a first connecting portion, a round rod and a second connecting portion;

[0020] The first connecting portion is sleeved on one side of the fixing rod, the round rod is vertically and fixedly connected to the side of the first connecting portion facing away from the first mounting frame, the second connecting portion is sleeved on the round rod, a round hole is formed in the second connecting portion, and the soldering pen is inserted into the round hole.

[0021] In one embodiment, the light recovery mechanism includes:

[0022] A second mounting frame is erected on the conveyor line and is located on one side of the soldering mechanism;

[0023] A first driving member is arranged on the side of the second mounting frame;

[0024] An energizing component is in transmission connection with the output end of the first driving member, and the first driving member drives the energizing component to reciprocate in a vertical plane;

[0025] A baffle is wound around the outer periphery of the second mounting frame.

[0026] In one embodiment, the power-on component includes a second mounting seat, two compound light probes and a driving power supply, the second mounting seat is installed at the output end of the first driving member, the driving power supply is installed on the top of the second mounting bracket, the two compound light probes are both inserted into the second mounting seat, and the two compound light probes are both connected to the driving power supply.

[0027] In one of the embodiments, a pressing mechanism is further provided between the soldering mechanism and the restoring light mechanism, and the pressing mechanism is mounted on the conveying line and is used for pressing the lamp.

[0028] In one embodiment, the pressing mechanism comprises:

[0029] A third mounting frame is mounted on the conveyor line and is located between the soldering mechanism and the light-recovery mechanism;

[0030] A second driving member is mounted on the third mounting frame;

[0031] Two movable rods are provided, both of which are movably plugged into the third mounting frame and located on both sides of the second driving member;

[0032] A connecting plate is drivingly connected to the output end of the second driving member, and both ends of the connecting plate are fixedly connected to the tops of the two movable rods respectively, and the second driving member drives the connecting plate to reciprocate in the vertical plane;

[0033] The positioning plate is fixedly connected to the bottom of the two movable rods, and the positioning plate matches with the opening of the lamp housing.

[0034] The above-mentioned floodlight soldering relighting device has the following beneficial effects:

[0035] Firstly, the utility model can solder the electronic components on the light source board through the soldering mechanism, solder the wires to the light source board, and conduct a power-on and relighting test on the lamp through the relighting mechanism to confirm whether it is installed in place. By using a machine instead of manual labor to solder and relight the lamp, manual intervention is reduced, and the production efficiency of the floodlight and the economic benefits of the enterprise are improved;

[0036] Secondly, a pressing mechanism is provided between the soldering mechanism and the restoring mechanism, and the position of the light source board and the wires in the lamp housing can be fine-tuned by pressing, so that the subsequent restoring connection of the restoring mechanism is more accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 Schematic diagram of the position of the embodiment when working;

[0038] Figure 2 Schematic diagram of the structure of the soldering mechanism in this embodiment;

[0039] Figure 3 It is a schematic diagram of the connection relationship between the lifting component and the connecting component in this embodiment;

[0040] Figure 4 It is a schematic diagram of the internal structure of the light recovery mechanism in this embodiment;

[0041] Figure 5 It is a schematic diagram of the structure of the pressing mechanism in this embodiment.

[0042] In the figure: 1. Conveyor line; 2. Soldering mechanism; 21. First mounting bracket; 22. Lifting component; 221. Mounting plate; 222. Motor; 223. Slide rail; 224. Lead screw; 225. Slide block; 23. Connecting component; 231. First mounting seat; 232. Fixed rod; 233. First connecting part; 234. Round rod; 235. Second connecting part; 24. Soldering pen; 25. Sensor; 3. Light recovery mechanism; 31. Second mounting bracket; 32. First driving member; 33. Energizing component; 331. Second mounting seat; 332. Light recovery probe; 333. Driving power supply; 34. Baffle; 4. Pressing mechanism; 41. Third mounting bracket; 42. Movable rod; 43. Connecting plate; 44. Positioning plate. Detailed implementation manners

[0043] The following combines the drawings and embodiments to describe the present invention in detail.

[0044] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0045] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, "a plurality" means at least two unless otherwise specifically defined.

[0046] In the present utility model, unless otherwise clearly defined, terms such as "installation", "connection", "linkage", "fixation" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral one; it may be a mechanical connection, an electrical connection, or communication with each other; it may be a direct connection, or an indirect connection through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0047] In the present utility model, unless otherwise clearly defined, the first feature being "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on the top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature is at a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature is at a lower horizontal height than the second feature.

[0048] A spotlight soldering and re-lighting device, as Figure 1 、 Figure 2 and Figure 3 shown, includes: a soldering mechanism 2 and a re-lighting mechanism 3 arranged in sequence along the conveying direction of the conveying line 1. The soldering mechanism 2 is used to weld a wire to a light source board, and the re-lighting mechanism 3 is used to conduct a re-lighting power-on test on the lamp.

[0049] Among them, the soldering mechanism 2 includes a first mounting frame 21, a lifting assembly 22, a connecting assembly 23 and two soldering pens 24. The first mounting frame 21 is mounted on the conveying line 1. The lifting assembly 22 is installed on the side of the first mounting frame 21. The connecting assembly 23 is drivingly connected to the output end of the lifting assembly 22. The two soldering pens 24 are respectively clamped on both sides of the connecting assembly 23. The lifting assembly 22 is used to drive the connecting assembly 23 to reciprocate in a vertical plane.

[0050] In this embodiment, two soldering mechanisms 2 and two re-lighting mechanisms 3 are arranged on the conveying line 1 to further improve the assembly efficiency of the spotlight.

[0051] When the conveying line 1 transports the lamp to be soldered to the soldering mechanism 2, the soldering mechanism 2 solders the electronic components on the light source board, welds the wire to the light source board, and the re-lighting mechanism 3 conducts a power-on re-lighting test on the lamp to confirm whether it is installed in place. By using a machine to replace manual labor for soldering and re-lighting of the lamp, the manual intervention is reduced, and the production efficiency of the spotlight and the economic benefits of the enterprise are improved.

[0052] Specifically, as Figure 3 shown, the lifting component 22 includes a mounting plate 221, a motor 222, a slide rail 223, a lead screw 224, and a slider 225.

[0053] The mounting plate 221 is fixedly arranged on the side of the first mounting bracket 21; the motor 222 is arranged on the top of the mounting plate 221; the slide rail 223 is vertically arranged on the side of the mounting plate 221; the lead screw 224 is rotatably arranged on the side of the mounting plate 221 and is in transmission connection with the output end of the motor 222, and the motor 222 drives the lead screw 224 to rotate; the slider 225 is screwed on the lead screw 224 and is slidably arranged on the slide rail 223, and the connecting component 23 is fixedly connected to one side of the slider 225.

[0054] In practical applications, when the lamp to be welded is transported to the soldering mechanism 2, the motor 222 drives the lead screw 224 to rotate. Affected by the lead screw 224, the slider 225 slides on the slide rail 223, driving the connecting component 23 to move downward, so that the soldering pen 24 inserted on the connecting component 23 contacts the light source board, and the soldering pen 24 solders the electronic components and wires on the light source board.

[0055] Furthermore, as Figure 2 and Figure 3 shown, the soldering mechanism 2 further includes a sensor 25. The sensor 25 is arranged on one side of the mounting plate 221 to monitor whether the lamp to be welded reaches the designated position.

[0056] Specifically, as Figure 3 shown, the connecting component 23 includes a first mounting seat 231, a fixing rod 232, and two connecting pieces.

[0057] The first mounting seat 231 is in transmission connection with the output end of the lifting component 22; the fixing rod 232 horizontally penetrates through one side of the first mounting seat 231 away from the first mounting bracket 21; the two connecting pieces are respectively sleeved on both sides of the fixing rod 232, and the two soldering pens 24 are respectively inserted on the connecting pieces.

[0058] Furthermore, as Figure 3 shown, the connecting piece includes a first connecting portion 233, a round rod 234, and a second connecting portion 235.

[0059] The first connecting portion 233 is sleeved on one side of the fixing rod 232, the round rod 234 is perpendicularly fixedly connected to the side of the first connecting portion 233 facing away from the first mounting bracket 21, the second connecting portion 235 is sleeved on the round rod 234, and a round hole is formed in the second connecting portion 235, and the soldering pen 24 is inserted into the round hole.

[0060] By adjusting the position of the connecting piece on the fixing rod 232 and the position of the second connecting portion 235 on the round rod 234, the position of the welding pen 24 can be adjusted so that the welding pen 24 is accurately aligned with the welding position, thereby reducing the defective rate of the lamp.

[0061] Specifically, Figure 4 As shown, the light-recovering mechanism 3 includes a second mounting frame 31 , a first driving member 32 , a power-on component 33 and a baffle 34 .

[0062] The second mounting frame 31 is mounted on the conveyor line 1 and is located on one side of the soldering mechanism 2; the first driving member 32 is installed on the side of the second mounting frame 31; the power-on component 33 is transmission-connected to the output end of the first driving member 32, and the first driving member 32 drives the power-on component 33 to reciprocate in the vertical plane; the baffle 34 is arranged around the outer periphery of the second mounting frame 31.

[0063] In this embodiment, the baffle 34 is a semi-transparent plate with a certain light-shielding performance to block the light emitted by the lamp when the light is turned on again, thereby reducing the impact on the staff.

[0064] Specifically, Figure 4 As shown, the power-on component 33 includes a second mounting seat 331, two compound light probes 332 and a driving power supply 333. The second mounting seat 331 is installed at the output end of the first driving member 32, and the driving power supply 333 is installed on the top of the second mounting bracket 31. The two compound light probes 332 are both inserted into the second mounting seat 331, and the two compound light probes 332 are both connected to the driving power supply 333.

[0065] The second mounting seat 331 is driven downward by the first driving member 32, and the re-lighting probe 332 inserted on the second mounting seat 331 follows and moves downward and is connected to the power-on interface on the light source board. Current is passed from the power supply into the lamp to re-light it, so as to determine whether the lamp is installed in place.

[0066] Further, such as Figure 1 As shown, a pressing mechanism 4 is also provided between the soldering mechanism 2 and the re-lighting mechanism 3. The pressing mechanism 4 is mounted on the conveyor line 1 and is used to press the lamp to fine-tune the position of the light source board and the wires in the lamp housing to make the re-lighting connection of the re-lighting mechanism 3 more accurate.

[0067] Specifically, Figure 5 As shown, the pressing mechanism 4 includes a third mounting frame 41 , a second driving member (not shown in the figure), two movable rods 42 , a connecting plate 43 and a positioning plate 44 .

[0068] The third mounting frame 41 is mounted on the conveyor line 1 and is located between the soldering mechanism 2 and the restoring light mechanism 3; the second driving member is mounted on the third mounting frame 41; the two movable rods 42 are both movably plugged into the third mounting frame 41 and are located on both sides of the second driving member; the connecting plate 43 is transmission-connected to the output end of the second driving member, and the two ends of the connecting plate 43 are respectively fixedly connected to the tops of the two movable rods 42, and the second driving member drives the connecting plate 43 to reciprocate in the vertical plane; the positioning plate 44 is fixedly connected to the bottom of the two movable rods 42, and the positioning plate 44 matches the opening of the lamp housing.

[0069] Driven by the second driving member, the connecting plate 43 rises and falls, and the two movable rods 42 fixedly connected to the connecting plate 43 rise and fall synchronously, so as to drive the positioning plate 44 fixed to the bottom of the movable rod 42 to fall into or leave the lamp housing opening, and the positioning plate 44 cooperates with the lamp housing opening to fine-tune the position of the components in the lamp housing by pressing, so as to facilitate the subsequent re-light positioning.

[0070] In this embodiment, the first driving member 32 and the second driving member are both cylinders.

[0071] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A spotlight soldering and re-lighting device, characterized in that, include: A soldering mechanism and a restoring light mechanism are sequentially arranged along the conveying direction of the conveying line, wherein the soldering mechanism is used to solder the wire to the light source board, and the restoring light mechanism is used to perform restoring light power-on detection on the lamp; Among them, the soldering mechanism includes a first mounting frame, a lifting assembly, a connecting assembly and two soldering pens. The first mounting frame is mounted on the conveyor line, the lifting assembly is installed on the side of the first mounting frame, the connecting assembly is transmission-connected to the output end of the lifting assembly, the two soldering pens are respectively clamped on both sides of the connecting assembly, and the lifting assembly is used to drive the connecting assembly to reciprocate in a vertical plane.

2. The spotlight soldering and re-lighting device according to claim 1, characterized in that, The lifting assembly comprises: A mounting plate, fixedly mounted on a side of the first mounting frame; A motor is mounted on the top of the mounting plate; A slide rail, vertically arranged on a side of the mounting plate; A screw rod is rotatably arranged on a side of the mounting plate and is transmission-connected to an output end of the motor, and the motor drives the screw rod to rotate; The slider is screwed on the lead screw and slidably arranged on the slide rail. The connecting component is fixedly connected to one side of the slider.

3. The spotlight soldering and re-lighting device according to claim 2, characterized in that: The soldering mechanism further comprises a sensor, and the sensor is arranged on one side of the mounting plate.

4. The spotlight soldering and re-lighting device according to claim 1, characterized in that, The connection component comprises: A first mounting seat, drivingly connected to the output end of the lifting assembly; A fixing rod horizontally extending through a side of the first mounting seat away from the first mounting frame; There are two connecting pieces, which are respectively sleeved on both sides of the fixing rod, and the two soldering pens are respectively inserted into the connecting pieces.

5. The spotlight soldering and re-lighting device according to claim 4, characterized in that: The connecting member comprises a first connecting portion, a round rod and a second connecting portion; The first connecting part is sleeved on one side of the fixing rod, the round rod is vertically fixed to the side of the first connecting part facing away from the first mounting frame, the second connecting part is sleeved on the round rod, a round hole is opened on the second connecting part, and the soldering pen is inserted into the round hole.

6. The spotlight soldering and re-lighting device according to claim 1, characterized in that, The light-recovering mechanism comprises: A second mounting frame is mounted on the conveyor line and is located on one side of the soldering mechanism; A first driving member is mounted on a side of the second mounting frame; A power-on component, drivingly connected to the output end of the first driving member, wherein the first driving member drives the power-on component to reciprocate in a vertical plane; The baffle is arranged around the outer circumference of the second mounting frame.

7. The spotlight soldering and re-lighting device according to claim 6, characterized in that: The power-on component includes a second mounting seat, two complex light probes and a driving power supply. The second mounting seat is installed at the output end of the first driving member, and the driving power supply is installed on the top of the second mounting bracket. The two complex light probes are both inserted into the second mounting seat, and the two complex light probes are both connected to the driving power supply.

8. A spotlight soldering and re-lighting device according to claim 1, characterized in that: A pressing mechanism is also provided between the soldering mechanism and the restoring light mechanism. The pressing mechanism is mounted on the conveying line and is used for pressing the lamp.

9. The spotlight soldering and re-lighting device according to claim 8, characterized in that The pressing mechanism comprises: A third mounting frame is mounted on the conveyor line and is located between the soldering mechanism and the light-recovery mechanism; A second driving member is mounted on the third mounting frame; Two movable rods are provided, both of which are movably plugged into the third mounting frame and located on both sides of the second driving member; The connecting plate is drivingly connected to the output end of the second driving member, and both ends of the connecting plate are fixedly connected to the tops of the two movable rods respectively. The second driving member drives the connecting plate to reciprocate in the vertical plane; The positioning plate is fixedly connected to the bottoms of the two movable rods, and the positioning plate is matched with the opening of the lamp housing.

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