Storage battery type automatic slag pushing machine

By adopting a battery-type automatic slag pusher and using DC servo motor and battery pack power supply, the existing slag pusher mechanism's maintenance difficulties and safety risks are solved, and automated control and convenient maintenance are achieved.

CN223070611UActive Publication Date: 2025-07-08SHANGHAI GRIPP INTELLIGENT TECHNOLOGY CO LTD +1
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Patent Information

Application Number
CN202422361046.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-08
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

Existing slag pushing mechanisms such as tank chain and cable type have maintenance difficulties and safety risks.

Method used

It adopts a battery-type automatic slag pusher, and uses a DC servo motor to drive the slag pusher bucket mechanism, combining battery pack power supply and elastic adaptive charging head to achieve automated control and convenient maintenance.

Benefits of technology

It realizes automatic control of slag pushing work, reduces maintenance difficulty and safety risks, and improves equipment reliability and maintenance convenience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223070611U_ABST
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Abstract

The utility model discloses a storage battery type automatic slag pushing machine which is convenient to maintain later, a machine body of a motor is fixedly arranged on a slag pushing support, a transmission rod is movably arranged at the bottom of the slag pushing support, the power output end of the motor is in power connection with the transmission rod, and transmission gears are arranged at the two ends of the transmission rod. The transmission gear is meshed with a rack longitudinally fixed to a flame cutting machine rack baffle, the rail wheel is arranged on the slag pushing support and matched with a rail longitudinally fixed to the flame cutting machine rack baffle, and the transmission gear and the rail wheel are matched so that the slag pushing support can move stably in the longitudinal direction of the flame cutting machine rack. The motor is a direct-current servo motor, a battery pack is arranged at the top of the slag pushing support and supplies power to the motor, a charging receiving port is formed in the side face of the slag pushing support, and the charging receiving port can be in matched insertion connection with an elastic self-adaptive charging head fixed to the ground; the slag pushing device can be widely applied to the field of welding slag pushing.
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Description

Technical Field

[0001] The utility model relates to a battery-powered automatic slag pusher, belonging to the technical field of welding slag pushing. Background Art

[0002] The existing slag pushing mechanism adopts a tank chain type or a cable type scheme. The tank chain type has difficulties in later maintenance and replacement, and the subsequent maintenance cost is relatively high; the cable type has the problem that the cable rubs against the ground, resulting in wear of the cable surface layer and posing a safety risk. Summary of the Utility Model

[0003] The utility model overcomes the deficiencies of the prior art and provides a battery-powered automatic slag pusher, which is convenient for later maintenance.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a battery-powered automatic slag pusher, including a slag pushing bucket mechanism, the slag pushing bucket mechanism is arranged at one end inside the frame of the flame cutting machine, the slag pushing bucket mechanism can reciprocate longitudinally along the frame of the flame cutting machine, and when the slag pushing bucket mechanism moves, it pushes the waste slag to the slag outlet at the other end of the frame of the flame cutting machine;

[0005] The structure of the slag pushing bucket mechanism is: including a slag pushing plate, a motor, a transmission rod, a track wheel and a slag pushing support. The body of the motor is fixedly arranged on the slag pushing support. The transmission rod is movably arranged at the bottom of the slag pushing support. The power output end of the motor is power-connected to the transmission rod. Transmission gears are arranged at both ends of the transmission rod, and the transmission gears are meshed with the racks longitudinally fixed on the baffle of the frame of the flame cutting machine. The track wheel is arranged on the slag pushing support and is matched with the track longitudinally fixed on the baffle of the frame of the flame cutting machine. The cooperation of the transmission gear and the track wheel enables the slag pushing support to move smoothly longitudinally along the frame of the flame cutting machine;

[0006] The motor is a DC servo motor. A battery pack is arranged at the top of the slag pushing support, and the battery pack supplies power to the motor. A charging receiving port is arranged on the side of the slag pushing support, and the charging receiving port can be matched and plugged with an elastic adaptive charging head fixed on the ground.

[0007] Further, the power output end of the motor and the transmission rod are power-connected through a chain.

[0008] Further, the charging receiving port is positioned by a limiter arranged on the slag pushing support, so that the charging receiving port can be matched with the elastic adaptive charging head after the slag pushing support stops.

[0009] Further, the elastic adaptive charging head is fixed on the ground through a bracket, and a spring is arranged at the tail of the elastic adaptive charging head, so that the elastic adaptive charging head can be tightly inserted into the charging receiving port.

[0010] The beneficial effects of the present utility model compared with the prior art are as follows: The slag pushing bucket mechanism of the present utility model is configured with a battery-driven servo motor power structure, enabling the slag pushing work to achieve automatic control, which greatly facilitates the subsequent maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The following further describes the present utility model with reference to the drawings.

[0012] Figure 1 It is a schematic structural diagram of the present utility model.

[0013] Figure 2 It is a structural diagram of the slag pushing bucket mechanism in the present utility model.

[0014] Figure 3 It is a three-dimensional schematic diagram of the slag pushing bucket mechanism in the present utility model.

[0015] Figure 4 It is a structural diagram of the present utility model on the frame of the flame cutting machine.

[0016] In the figure: 1 is the slag pushing bucket mechanism, 11 is the slag pushing plate, 12 is the motor, 13 is the transmission rod, 14 is the track wheel, 15 is the slag pushing support, 16 is the battery pack, 17 is the charging receiving port, 18 is the elastic adaptive charging head, and 2 is the frame of the flame cutting machine. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The following further elaborates the present utility model with reference to specific embodiments.

[0018] As Figures 1 to 4 shown, a battery-powered automatic slag pusher of the present utility model includes a slag pushing bucket mechanism 1. The slag pushing bucket mechanism 1 is arranged at one end inside the frame 2 of the flame cutting machine. The slag pushing bucket mechanism 1 can reciprocate longitudinally along the frame 2 of the flame cutting machine. When the slag pushing bucket mechanism 1 moves, it pushes the waste slag to the slag outlet at the other end of the frame 2 of the flame cutting machine.

[0019] The structure of the slag pushing bucket mechanism 1 is as follows: It includes a slag pushing plate 11, a motor 12, a transmission rod 13, a track wheel 14 and a slag pushing support 15. The body of the motor 12 is fixedly arranged on the slag pushing support 15. The transmission rod 13 is movably arranged at the bottom of the slag pushing support 15. The power output end of the motor 12 is power-connected to the transmission rod 13 through a chain. Transmission gears are arranged at both ends of the transmission rod 13, and the transmission gears are meshed with the racks longitudinally fixed on the baffle of the flame cutting machine frame 2. The track wheel 14 is arranged on the slag pushing support 15 and is matched with the track longitudinally fixed on the baffle of the flame cutting machine frame 2. The cooperation of the transmission gears and the track wheel 14 enables the slag pushing support 15 to move smoothly along the longitudinal direction of the flame cutting machine frame 2. The motor 12 is a DC servo motor. A battery pack 16 is arranged at the top of the slag pushing support 15, and the battery pack 16 supplies power to the motor 12. A charging receiving port 17 is arranged on the side of the slag pushing support 15, and the charging receiving port 17 can be plugged in matching with the elastic adaptive charging head 18 fixed on the ground. The charging receiving port 17 is positioned by a limiter arranged on the slag pushing support 15, so that the charging receiving port 17 can be matched with the elastic adaptive charging head 18 after the slag pushing support 15 stops. The elastic adaptive charging head 18 is fixed on the ground through a bracket, and a spring is arranged at the tail of the elastic adaptive charging head 18, so that the elastic adaptive charging head 18 can be tightened when plugged into the charging receiving port 17.

[0020] In the present utility model, the power part of the slag pushing bucket mechanism 1 adopts a battery structure and uses a DC servo motor, so that the slag pushing bucket mechanism 1 has a greater rotational speed and power during operation. At the same time, for the battery capacity, calculations are also carried out to ensure that it can meet the requirements of multiple round trips after being fully charged once. At the same time, after using the battery structure, it can be combined with the program to form an automated system that makes the slag pushing bucket mechanism 1 work regularly or quantitatively, which is convenient for use and later maintenance. Moreover, after using the DC servo motor, the power will be improved.

[0021] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the gist of the present utility model.

Claims

1. An automatic slag pusher powered by a storage battery, comprising a slag pushing bucket mechanism (1), wherein the slag pushing bucket mechanism (1) is arranged at one end inside the frame (2) of a flame cutting machine, and is characterized in that, The slag pushing bucket mechanism (1) can reciprocate longitudinally along the frame (2) of the flame cutting machine. When the slag pushing bucket mechanism (1) moves, it pushes the waste slag to the slag outlet at the other end of the frame (2) of the flame cutting machine; The structure of the slag pushing bucket mechanism (1) is as follows: it includes a slag pushing plate (11), a motor (12), a transmission rod (13), a track wheel (14) and a slag pushing support (15). The body of the motor (12) is fixedly arranged on the slag pushing support (15). The transmission rod (13) is movably arranged at the bottom of the slag pushing support (15). There is a power connection between the power output end of the motor (12) and the transmission rod (13). Transmission gears are arranged at both ends of the transmission rod (13), and the transmission gears mesh with the racks longitudinally fixed on the baffle of the frame (2) of the flame cutting machine. The track wheel (14) is arranged on the slag pushing support (15) and cooperates with the track longitudinally fixed on the baffle of the frame (2) of the flame cutting machine. The cooperation of the transmission gears and the track wheel (14) enables the slag pushing support (15) to move smoothly longitudinally along the frame (2) of the flame cutting machine; The motor (12) is a DC servo motor. A battery pack (16) is arranged at the top of the slag pushing support (15). The battery pack (16) supplies power to the motor (12). A charging receiving port (17) is arranged on the side of the slag pushing support (15), and the charging receiving port (17) can be plugged in matching with the elastic adaptive charging head (18) fixed on the ground.

2. The automatic slag pusher with a storage battery according to claim 1, characterized in that, There is a power connection between the power output end of the motor (12) and the transmission rod (13) through a chain.

3. The battery-powered automatic slag pusher according to claim 1, characterized in that, The charging receiving port (17) is positioned through a limiter arranged on the slag pushing support (15), so that the charging receiving port (17) can be matched and corresponding to the elastic adaptive charging head (18) after the slag pushing support (15) stops.

4. The battery-powered automatic slag pusher according to claim 1, characterized in that, The elastic adaptive charging head (18) is fixed on the ground through a bracket. A spring is arranged at the tail of the elastic adaptive charging head (18), so that the elastic adaptive charging head (18) can be tightly inserted into the charging receiving port (17).