Welding fixture for metal elbow machining
Through the improved welding fixture structure, the use of screw-driven reinforcement plates and limit rods, the problem of poor stability of traditional fixtures is solved, stable welding and efficient forming of the elbow head are achieved, and the practicality and welding quality of the fixture are improved.
Patent Information
- Application Number
- CN202421899847.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-07
AI Technical Summary
Traditional metal elbow welding clamps are pressed and fixed through contact and extrusion through the inner wall and plug-in form of fixed blocks, which have poor stability, resulting in a shift in welding position, affecting the welding quality and practicality of the clamps.
A welding fixture including a workbench, reinforcement device and auxiliary device is designed. The screw-driven reinforcement plate is used to squeeze the elbow head in an arc-surface contact and extrude, and the stability is improved through the limiting rod, sliding hole, bearing and rubber pad structures, and the fixing method of the card block and nut is combined to ensure the stable connection of the fixture.
It improves the welding stability of the elbow head, reduces loose deviation, improves the integrity of welding position and the quality of workpiece forming, and enhances the use effect and welding efficiency of the fixture.
Smart Images
Figure CN223070772U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding jigs, in particular to a welding jig for processing metal elbows. Background Art
[0002] Metal elbows are relatively special in metal pipes. They are widely used in various industries. When used in various industries, metal elbows need to be clamped and then welded, so that the metal pipes can form specific shapes to adapt to special environments in industry.
[0003] When traditional metal elbows are limited and fixed by jigs during welding processing, first, a short pipe is sleeved on the surfaces of two fixed blocks 3, and then the jig is started to make the two fixed blocks 3 move away from each other, and at the same time, the inner wall of the short pipe is contacted and extruded to limit and fix it. Then, the elbow head is sleeved and fixed on the surface of the fixed block 3, so that the short pipe and the elbow head are in contact with each other. Then, during the welding process, the jig will rotate, so as to weld the contact points. However, it is found in actual use that the elbow head is fixed by the contact extrusion in the form of inserting the inner wall thereof into the surfaces of the two fixed blocks, so the stability is relatively poor, and it is easy to shake and shift in position during rotation, resulting in deviation of the welding points, affecting the welding quality, and also reducing the practicability and use effect of the jig. Summary of the Utility Model
[0004] The utility model aims to solve the problems that the elbow head is fixed by the contact extrusion in the form of inserting the inner wall thereof into the surfaces of the two fixed blocks, so the stability is relatively poor, and it is easy to shake and shift in position during rotation, resulting in deviation of the welding points, affecting the welding quality, and also reducing the practicability and use effect of the jig, and provides a welding jig for processing metal elbows.
[0005] To achieve the above object, the utility model adopts the following technical scheme: A welding jig for processing metal elbows, comprising a workbench, a reinforcement device and an auxiliary device. A chuck is fixedly connected to the surface of the workbench. Two fixed blocks are arranged on one side surface of the chuck. The reinforcement device is installed on the surface of the workbench by means of the auxiliary device. The reinforcement device comprises a mounting frame. The mounting frame is fixedly connected to the surface of the workbench by means of the auxiliary device. A rotating plate is rotatably connected to the surface of the mounting frame. A screw rod is threadedly connected through the surface of the rotating plate. One end of the screw rod is rotatably connected to a reinforcement plate. The cross section of the reinforcement plate is arc-shaped.
[0006] The effects achieved by the above components are as follows: When using the jig to limit and weld the metal elbow, the elbow head can be made more stable and not prone to looseness and deviation, so that the welding position is more neat and efficient, improving the forming quality of the workpiece, further improving the use effect of the jig, and the welding efficiency of the elbow.
[0007] Preferably, a sliding hole is formed in the surface of the rotating plate, and a limiting rod is slidably connected to the inner wall of the sliding hole. The limiting rod is fixedly connected to one side surface of the reinforcing plate.
[0008] The effect achieved by the above components is that through the sliding arrangement of the limiting rod and the sliding hole, when the reinforcing plate contacts and presses the elbow head, the position of the reinforcing plate is better maintained stable, so that the elbow is more stable during welding.
[0009] Preferably, a reinforcing pad is fixedly connected to the inner wall of the reinforcing plate, and the reinforcing pad is a rubber pad.
[0010] The effect achieved by the above components is that through the arrangement of the reinforcing pad, the friction force between the reinforcing plate and the elbow head during contact extrusion is increased, so that the position of the elbow head is more stable, and the use effect of the reinforcing device is improved.
[0011] Preferably, a bearing is fixedly connected to the arc surface at one end of the mounting frame. The inner ring of the bearing is fixedly connected to the mounting frame, and the outer ring of the bearing is fixedly connected to the rotating plate.
[0012] The effect achieved by the above components is that through the arrangement of the bearing, the rotation of the rotating plate on the mounting frame is more smooth, and thus the elbow head can be better limited in real time, reducing the frictional damage between the rotating plate and the mounting frame.
[0013] Preferably, an operating block is fixedly connected to the end of the screw rod away from the reinforcing plate, and a plurality of anti-slip protrusions are provided on the surface of the operating block.
[0014] The effect achieved by the above components is that through the arrangement of the operating block, the screw rod is more convenient to rotate during use, and thus it is more convenient to make the reinforcing plate contact and press the elbow head, and it is more convenient to limit and fix it.
[0015] Preferably, the auxiliary device includes a mounting frame which is fixedly connected to the surface of the workbench. The mounting frame is clamped with the inner wall of the mounting frame. A fixing frame is fixedly connected to one side surface of the mounting frame. An insertion block is fixedly connected to the inner wall of the fixing frame. The insertion block is clamped with the surface of the mounting frame. A bolt is inserted through the surface of the mounting frame. The bolt is threadedly connected through the surface of the fixing frame, and the bolt is inserted through the surface of the mounting frame.
[0016] The effect achieved by the above components is that the use of the reinforcing device can be more convenient, and thus it is more convenient to fix the elbow head, improving the convenience of using the reinforcing device and further improving the use effect of the fixture.
[0017] Preferably, a nut is threadedly connected to the arc surface of the bolt, and the nut abuts against the surface of the fixing frame.
[0018] The effects achieved by the above components are as follows: Through the setting of the nut, the bolt is more stably installed on the fixed frame, not easily prone to rotational loosening, thereby ensuring the stable connection of the fixed frame and making the assembly of the reinforcement device more firm.
[0019] Preferably, clamping blocks are respectively and fixedly connected to both sides of the surface of the fixed frame, clamping grooves are respectively formed on both sides of the surface of the mounting frame, and the clamping blocks are clamped with the inner walls of the clamping grooves.
[0020] The effects achieved by the above components are as follows: Through the clamping connection setting of the clamping blocks and the clamping grooves, the connection between the mounting frame and the fixed frame is more stable and firm, thereby making the position of the mounting bracket more stable and firm, improving the use effect of the auxiliary device.
[0021] In summary, the beneficial effects of the present utility model are as follows:
[0022] When using the fixture to perform welding limit on the metal bent pipe, the bent pipe head can be made more stable, not easily prone to loosening and offset, thereby making the welding position more neat and efficient, improving the forming quality of the workpiece, further improving the use effect and practicality of the fixture, and also improving the welding efficiency of the elbow. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0024] Figure 2 is a three-dimensional structural schematic diagram of the reinforcement device of the present utility model;
[0025] Figure 3 is the present utility model Figure 2 side three-dimensional structural schematic diagram;
[0026] Figure 4 is a three-dimensional structural schematic diagram of the auxiliary device of the present utility model.
[0027] Legend description: 1, workbench; 2, chuck; 3, fixed block; 4, reinforcement device; 41, mounting bracket; 42, rotating plate; 43, screw; 44, reinforcement plate; 45, limiting rod; 46, sliding hole; 47, operating block; 48, reinforcement pad; 49, bearing; 5, auxiliary device; 51, mounting frame; 52, fixed frame; 53, bolt; 54, clamping groove; 55, clamping block; 56, nut; 57, insertion block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] Referring to Figure 1As shown in the figure, this embodiment discloses a welding fixture for processing metal elbows, which includes a workbench 1, a reinforcement device 4 and an auxiliary device 5. A chuck 2 is fixedly connected to the surface of the workbench 1. Two fixing blocks 3 are arranged on one side surface of the chuck 2. The reinforcement device 4 is installed on the surface of the workbench 1 by means of the auxiliary device 5.
[0029] Referring to Figure 1 and Figure 2 as well as Figure 3 As shown in the figure, this embodiment discloses that the reinforcement device 4 includes a mounting frame 41. The mounting frame 41 is fixedly connected to the surface of the workbench 1 by means of the auxiliary device 5. A rotating plate 42 is rotatably connected to the surface of the mounting frame 41. A screw rod 43 is threadedly connected through the surface of the rotating plate 42. One end of the screw rod 43 is rotatably connected to a reinforcement plate 44. The cross section of the reinforcement plate 44 is arc-shaped. When welding and processing a metal elbow, first, a short pipe is sleeved on the surfaces of the two fixing blocks 3, and then the fixture is started to make the two fixing blocks 3 move away from each other and simultaneously contact and squeeze the inner wall of the short pipe to limit and fix it. Then, the elbow head is sleeved and fixed on the surface of the fixing block 3. Then, the screw rod 43 on the rotating plate 42 is rotated. Through the rotation of the screw rod 43, the reinforcement plate 44 at one end of the screw rod 43 approaches the elbow head until it contacts and squeezes the arc surface of the elbow head. Then, during the welding process, the fixture will rotate, and at the same time, the rotating plate 42 will rotate on the surface of the mounting frame 41. At this time, when using the fixture to limit the position of the metal elbow during welding, the elbow head can be made more stable, not prone to looseness and deviation, thereby making the welding position more neat and efficient, improving the forming quality of the workpiece, and further improving the use effect of the fixture and the welding efficiency of the elbow.
[0030] Referring to Figure 1 and Figure 2 as well as Figure 3 As shown in the figure, this embodiment discloses that a sliding hole 46 is formed on the surface of the rotating plate 42. A limiting rod 45 is slidably connected to the inner wall of the sliding hole 46. The limiting rod 45 is fixedly connected to one side surface of the reinforcement plate 44. Through the sliding arrangement of the limiting rod 45 and the sliding hole 46, when the reinforcement plate 44 contacts and squeezes the elbow head, the position of the reinforcement plate 44 can be better maintained stable, so that the elbow is more stable during welding. A reinforcement pad 48 is fixedly connected to the inner wall of the reinforcement plate 44. The reinforcement pad 48 is a rubber pad. Through the setting of the reinforcement pad 48, the friction force between the reinforcement plate 44 and the elbow head during contact extrusion is increased, so that the position of the elbow head is more stable, and the use effect of the reinforcement device 4 is improved.
[0031] Referring to Figure 1 and Figure 2 as well as Figure 3As shown, in this embodiment, one end of the mounting bracket 41 is fixedly connected to a bearing 49 on the arc surface. The inner ring of the bearing 49 is fixedly connected to the mounting bracket 41, and the outer ring of the bearing 49 is fixedly connected to the rotating plate 42. Through the setting of the bearing 49, the rotation of the rotating plate 42 on the mounting bracket 41 is smoother, thereby better performing real-time limiting on the elbow head, reducing the frictional damage between the rotating plate 42 and the mounting bracket 41. One end of the screw 43 away from the reinforcement plate 44 is fixedly connected to an operation block 47, and the surface of the operation block 47 is provided with a plurality of anti-slip protrusions. Through the setting of the operation block 47, the screw 43 is more convenient to rotate during use, and thus it is more convenient to make the reinforcement plate 44 contact and press the elbow head, making it more convenient to limit and fix it.
[0032] Referring to Figure 1 and Figure 4 As shown, in this embodiment, the auxiliary device 5 includes a mounting frame 51. The mounting frame 51 is fixedly connected to the surface of the workbench 1. The mounting bracket 41 is clamped with the inner wall of the mounting frame 51. One side surface of the mounting bracket 41 is fixedly connected to a fixing frame 52. The inner wall of the fixing frame 52 is fixedly connected to an insertion block 57, and the insertion block 57 is clamped with the surface of the mounting bracket 41. The surface of the mounting frame 51 is penetrated and inserted with a bolt 53. The bolt 53 is threadedly connected through the surface of the fixing frame 52, and the bolt 53 is penetrated and inserted through the surface of the mounting bracket 41. When installing the reinforcement device 4, first, the mounting bracket 41 is clamped in the inner wall of the mounting frame 51 on the surface of the workbench 1, then the fixing frame 52 is clamped on the surface of the mounting bracket 41, and the insertion block 57 on the inner wall of the fixing frame 52 is clamped on the surface of the mounting bracket 41. Then the bolt 53 is inserted through the surfaces of the mounting frame 51 and the mounting bracket 41, and the bolt 53 is threadedly connected to the surface of the fixing frame 52 to make the position of the mounting bracket 41 stable. At this time, the reinforcement device 4 can be used more conveniently, and thus it is more convenient to fix the elbow head, improving the convenience of using the reinforcement device 4 and further improving the use effect of the fixture.
[0033] Referring to Figure 1 and Figure 4 As shown, in this embodiment, a nut 56 is threadedly connected to the arc surface of the bolt 53, and the nut 56 abuts against the surface of the fixing frame 52. Through the setting of the nut 56, the bolt 53 is more stably installed on the fixing frame 52 and is not easily rotated and loosened, thereby ensuring the stable connection of the fixing frame 52 and making the assembly of the reinforcement device 4 more stable. Two sides of the surface of the fixing frame 52 are respectively fixedly connected to clamping blocks 55, and two sides of the surface of the mounting frame 51 are respectively provided with clamping grooves 54. The clamping blocks 55 are clamped with the inner walls of the clamping grooves 54. Through the clamping setting of the clamping blocks 55 and the clamping grooves 54, the connection between the mounting frame 51 and the fixing frame 52 is more stable and firm, thereby making the position of the mounting bracket 41 more stable and firm, improving the use effect of the auxiliary device 5.
[0034] Working principle: When welding a metal elbow pipe, first sleeved a short pipe on the surfaces of the two fixed blocks 3, then start the fixture to move the two fixed blocks 3 away from each other and simultaneously contact and squeeze the inner wall of the short pipe to limit and fix it. Then sleeve and fix the elbow pipe head on the surface of the fixed block 3. Then rotate the operating block 47 fixedly connected to the screw rod 43 to rotate the screw rod 43 on the rotating plate 42. Through the rotation of the screw rod 43, the reinforcement plate 44 at one end of the screw rod 43 approaches the elbow pipe head until it contacts and squeezes the arc surface of the elbow pipe head. Then during the welding process, the fixture will rotate, and at the same time, the rotating plate 42 will rotate on the surface of the mounting frame 41. At this time, when using the fixture to limit the welding of the metal elbow pipe, the elbow pipe head can be made more stable and not easily loosen and shift, thereby making the welding position more neat and efficient, improving the forming quality of the workpiece, further improving the use effect of the fixture, and the welding efficiency of the elbow.
[0035] When installing the reinforcement device 4, first snap the mounting frame 41 into the inner wall of the mounting frame 51 on the surface of the workbench 1, then snap the fixed frame 52 onto the surface of the mounting frame 41, and make the insertion block 57 on the inner wall of the fixed frame 52 snap onto the surface of the mounting frame 41, and make the clamping block 55 on the fixed frame 52 snap into the clamping groove 54 on the surface of the mounting frame 51. Then insert the bolt 53 through the surfaces of the mounting frame 51 and the mounting frame 41 to thread the bolt 53 with the surface of the fixed frame 52, and then thread the nut 56 onto the bolt 53 to stabilize the position of the mounting frame 41. At this time, the reinforcement device 4 can be used more conveniently, and thus it is more convenient to fix the elbow pipe head, improving the convenience of using the reinforcement device 4 and further improving the use effect of the fixture.
Claims
1. A welding fixture for processing metal elbows, comprising a workbench (1), a reinforcement device (4) and an auxiliary device (5), characterized in that: A chuck (2) is fixedly connected to the surface of the workbench (1). Two fixing blocks (3) are arranged on one side surface of the chuck (2). The reinforcing device (4) is installed on the surface of the workbench (1) by means of an auxiliary device (5). The reinforcing device (4) includes a mounting frame (41). The mounting frame (41) is fixedly connected to the surface of the workbench (1) by means of the auxiliary device (5). A rotating plate (42) is rotatably connected to the surface of the mounting frame (41). A screw rod (43) is threadedly connected through the surface of the rotating plate (42). One end of the screw rod (43) is rotatably connected to a reinforcing plate (44). The cross section of the reinforcing plate (44) is arc-shaped.
2. The welding fixture for processing a metal elbow according to claim 1, characterized in that: A sliding hole (46) is formed in the surface of the rotating plate (42). A limiting rod (45) is slidably connected to the inner wall of the sliding hole (46). The limiting rod (45) is fixedly connected to one side surface of the reinforcing plate (44).
3. The welding fixture for processing metal elbows according to claim 1, characterized in that: A reinforcing pad (48) is fixedly connected to the inner wall of the reinforcing plate (44). The reinforcing pad (48) is a rubber pad.
4. A welding fixture for processing metal elbows according to claim 1, characterized in that: A bearing (49) is fixedly connected to the arc surface at one end of the mounting frame (41). The inner ring of the bearing (49) is fixedly connected to the mounting frame (41). The outer ring of the bearing (49) is fixedly connected to the rotating plate (42).
5. The welding fixture for processing a metal elbow according to claim 1, wherein: An operation block (47) is fixedly connected to the end of the screw rod (43) away from the reinforcing plate (44). A number of anti-slip protrusions are arranged on the surface of the operation block (47).
6. The welding fixture for processing metal elbows according to claim 1, wherein: The auxiliary device (5) includes a mounting frame (51). The mounting frame (51) is fixedly connected to the surface of the workbench (1). The mounting frame (41) is clamped with the inner wall of the mounting frame (51). A fixing frame (52) is fixedly connected to one side surface of the mounting frame (41). An insertion block (57) is fixedly connected to the inner wall of the fixing frame (52). The insertion block (57) is clamped with the surface of the mounting frame (41). A bolt (53) is inserted through the surface of the mounting frame (51). The bolt (53) is threadedly connected through the surface of the fixing frame (52). The bolt (53) is inserted through the surface of the mounting frame (41).
7. The welding fixture for processing metal elbows according to claim 6, characterized in that: A nut (56) is threadedly connected to the arc surface of the bolt (53). The nut (56) abuts against the surface of the fixing frame (52).
8. A welding fixture for processing metal elbows according to claim 6, characterized in that: Clamping blocks (55) are respectively fixedly connected to both sides of the surface of the fixing frame (52). Clamping grooves (54) are respectively formed on both sides of the surface of the mounting frame (51). The clamping blocks (55) are clamped with the inner walls of the clamping grooves (54).