Rapid welding tool for circumferential weld
By designing the ring weld rapid welding tooling, the problem of lack of clamping devices on the HVAC construction site is solved, efficient and accurate pipeline welding is achieved, and the welding effect and sealing are improved.
Patent Information
- Application Number
- CN202422296534.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The lack of clamping devices at HVAC construction sites has caused operators to weld pipes with bare hands, which consumes manpower and affects the welding effect and sealing properties.
Design an annular weld quick welding tool, including a base, support plate, beam, lifting mechanism, transverse movement mechanism and rotary clamping mechanism, for clamping and rotating pipe fittings, improving welding accuracy and efficiency.
It improves welding accuracy and efficiency, reduces labor consumption, and ensures sealing and consistency of welding connections.
Smart Images
Figure CN223070836U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of welding equipment technology, and in particular to a rapid welding tooling for circular seams. Background Art
[0002] In the process of HVAC construction, pipes of various specifications are often required. Sometimes, in order to meet the construction requirements, the pipes need to be welded and connected. When two pipes of the same specification are welded and connected, circumferential welding is generally adopted, that is, welding around the connection of the two pipes to ensure the tightness of the connection.
[0003] Currently, when circumferential welding of pipes is carried out at the construction site of HVAC projects, there is often a lack of corresponding clamping devices. Operators often hold the two pipes by hand for splicing, and then fix them by spot welding along the splicing joint and then carry out circumferential welding. However, such operation not only consumes manpower, but also affects the welding effect. Moreover, the coaxiality of the two pipes will have a great deviation due to manual operation, affecting the tightness of the connection and the welding effect. Summary of the Utility Model
[0004] In order to improve the problem that operators at the construction site hold the two pipes by hand for splicing and circumferential welding, and improve the circumferential welding efficiency, this application provides a rapid welding tooling for circular seams.
[0005] The rapid welding tooling for circular seams provided by this application adopts the following technical scheme:
[0006] A rapid welding tooling for circular seams includes a base, on which a first support plate and a second support plate are connected. Both the first support plate and the second support plate are arranged perpendicular to the slider. A cross beam is slidably arranged between the first support plate and the second support plate. An elevating mechanism for driving the cross beam to lift is provided on the first support plate and the second support plate. A connecting frame is arranged on the cross beam, and one connecting frame is symmetrically provided on each side of the center line of the cross beam. A transverse movement mechanism for driving the two connecting frames to move relatively is provided on the cross beam. A rotating clamping mechanism for clamping and rotating the pipe fittings is provided on the connecting frame.
[0007] Preferably, the lifting mechanism includes a first bearing block, a threaded rod, a nut block, a guide rod, a slider and a lifting motor. The first support plate and the second support plate are both arranged in a "C" shape. The first bearing block is connected to the first support plate, and one first bearing block is provided at the top and bottom of the first support plate respectively. The threaded rod is connected between the two first bearing blocks. The nut block is connected to the threaded rod. The nut block is arranged in a cube shape, and the side wall of the nut block is slidably attached to the inner wall of the first support plate. The lifting motor is connected to the top of the first support plate, and the output shaft of the lifting motor is coaxially connected to the threaded rod. The guide rod is connected to the second support plate, and the guide rod is arranged along a direction parallel to the threaded rod. The slider is slidably arranged on the guide rod, and a through hole for the guide rod to pass through is formed in the slider. The cross beam is connected between the nut block and the slider.
[0008] Preferably, the transverse movement mechanism includes a mounting block, a second bearing block, a bidirectional lead screw, a lead screw nut and a transverse movement motor. The mounting block is connected to the cross beam, and the mounting block is arranged along the length direction of the cross beam. An installation groove is formed in the mounting block, and the installation groove is arranged along the length direction of the installation groove. The second bearing block is connected to the mounting block, and one second bearing block is provided at each end of the installation groove respectively. The bidirectional lead screw is connected between the two second bearing blocks. The lead screw nut is connected to the bidirectional lead screw, and one lead screw nut is symmetrically provided on each side of the midline of the bidirectional lead screw. The lead screw nut is arranged in a cube shape, and the side wall of the lead screw nut is slidably attached to the inner wall of the installation groove. The connecting frame is connected to the lead screw nut. The transverse movement motor is connected to the cross beam, and the output shaft of the transverse movement motor is coaxially connected to the bidirectional lead screw.
[0009] Preferably, the rotation clamping mechanism includes a rotation motor, a mounting frame, a clamping plate and a pushing cylinder. The rotation motor is connected to the connecting frame, and the output shafts of the two rotation motors are arranged oppositely. The mounting frame is connected to the output shaft of the rotation motor. The mounting frame is arranged in a "C" shape. The pushing cylinder is connected to the mounting frame, and one pushing cylinder is provided on each of the opposite sides of the mounting frame. The two pushing cylinders are arranged oppositely. The clamping plate is connected to the end of the piston rod of the pushing cylinder passing through the mounting frame.
[0010] Preferably, the cross section of the clamping plate is arranged in a "V" shape.
[0011] Preferably, an extrusion pad is attached to the clamping plate, and the extrusion pad is located on the opposite surfaces of the two clamping plates.
[0012] In summary, the present application includes the following beneficial technical effects:
[0013] A rapid welding tooling for circular welds provided by the utility model includes a base, a first support plate, a second support plate, a cross beam, a lifting mechanism, a connecting frame, a transverse movement mechanism and a rotating clamping mechanism. During operation, the operator can adjust the height of the device according to his own height by using the lifting mechanism, then clamp and fix the end of the pipe fitting by using the rotating clamping mechanism, and then use the transverse movement mechanism to bring the welding joints of the two pipe fittings closer and fit them together. During welding, the rotating clamping mechanism is used to rotate the pipe fitting, which is convenient for the operator to weld the pipe fitting for one week. The assembly is convenient and the welding accuracy is high, thus solving the problem that the operators on the construction site hold two pipes by hand for splicing and circular seam welding, and improving the efficiency of circular seam welding. Brief Description of the Drawings
[0014] Figure 1 is a schematic structural diagram of the rapid welding tooling for circular welds in the embodiment of the present application;
[0015] Figure 2 is Figure 1 an enlarged view of part A in
[0016] Description of the reference numerals: 1, base; 2, first support plate; 3, second support plate; 4, cross beam; 41, connecting frame; 5, lifting mechanism; 51, first bearing seat; 52, threaded rod; 53, nut seat; 54, guide rod; 55, slider; 56, lifting motor; 6, transverse movement mechanism; 61, mounting block; 62, second bearing seat; 63, bidirectional lead screw; 64, lead screw nut; 65, transverse movement motor; 7, rotating clamping mechanism; 71, rotating motor; 72, mounting frame; 73, clamping plate; 731, extrusion pad; 74, pushing cylinder. Detailed Embodiment
[0017] In order to enable those skilled in the art to better understand the solution of the present utility model, the following will clearly and completely describe the solution in the embodiments of the present utility model with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0018] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and defined, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0019] The embodiment of the present application discloses a rapid welding tooling for circular welds. Referring to Figure 1 and Figure 2 , the rapid welding tooling for circular welds includes a base 1, a first support plate 2 and a second support plate 3 are connected to the base 1. Both the first support plate 2 and the second support plate 3 are arranged in a direction perpendicular to the slider 55. A cross beam 4 is slidably arranged between the first support plate 2 and the second support plate 3. An elevating mechanism 5 for driving the cross beam 4 to move up and down is provided on the first support plate 2 and the second support plate 3. A connecting frame 41 is arranged on the cross beam 4, and one connecting frame 41 is symmetrically provided on each side of the midline of the cross beam 4. A transverse movement mechanism 6 for driving the two connecting frames 41 to move relatively is provided on the cross beam 4. A rotating clamping mechanism 7 for clamping and rotating the pipe fitting is provided on the connecting frame 41.
[0020] During operation, the staff can adjust the height of the device by using the elevating mechanism 5 according to their own height. Then, the end of the pipe fitting is clamped and fixed by using the rotating clamping mechanism 7. Then, the welding joints of the two pipe fittings are brought close and joined together by using the transverse movement mechanism 6. During welding, the pipe fitting is rotated by using the rotating clamping mechanism 7, which is convenient for the staff to weld the pipe fitting for one week. The assembly is convenient and the welding accuracy is high.
[0021] The lifting mechanism 5 includes a first bearing block 51, a threaded rod 52, a nut block 53, a guide rod 54, a slider 55 and a lifting motor 56. The first support plate 2 and the second support plate 3 are both arranged in a "C" shape. The first bearing block 51 is connected to the first support plate 2, and one first bearing block 51 is provided at the top and bottom of the first support plate 2 respectively. The threaded rod 52 is connected between the two first bearing blocks 51. The nut block 53 is connected to the threaded rod 52. The nut block 53 is arranged in a cube shape, and the side wall of the nut block 53 is slidably attached to the inner wall of the first support plate 2. The lifting motor 56 is connected to the top of the first support plate 2, and the output shaft of the lifting motor 56 is coaxially connected to the threaded rod 52. The guide rod 54 is connected to the second support plate 3, and the guide rod 54 is arranged along a direction parallel to the threaded rod 52. The slider 55 is slidably arranged on the guide rod 54, and a through hole for the guide rod 54 to pass through is formed in the slider 55. The cross beam 4 is connected between the nut block 53 and the slider 55.
[0022] The transverse movement mechanism 6 includes a mounting block 61, a second bearing block 62, a bidirectional lead screw 63, a lead screw nut 64 and a transverse movement motor 65. The mounting block 61 is connected to the cross beam 4, and the mounting block 61 is arranged along the length direction of the cross beam 4. An installation groove is formed in the mounting block 61, and the installation groove is arranged along the length direction of the installation groove. The second bearing block 62 is connected to the mounting block 61, and one second bearing block 62 is provided at each end of the installation groove respectively. The bidirectional lead screw 63 is connected between the two second bearing blocks 62. The lead screw nut 64 is connected to the bidirectional lead screw 63, and one lead screw nut 64 is symmetrically provided on each side of the midline of the bidirectional lead screw 63. The lead screw nut 64 is arranged in a cube shape, and the side wall of the lead screw nut 64 is slidably attached to the inner wall of the installation groove. The connecting frame 41 is connected to the lead screw nut 64. The transverse movement motor 65 is connected to the cross beam 4, and the output shaft of the transverse movement motor 65 is coaxially connected to the bidirectional lead screw 63.
[0023] The rotating clamping mechanism 7 includes a rotating motor 71, a mounting frame 72, a clamping plate 73 and a pushing cylinder 74. The rotating motor 71 is connected to the connecting frame 41, and the output shafts of the two rotating motors 71 are arranged oppositely. The mounting frame 72 is connected to the output shaft of the rotating motor 71. The mounting frame 72 is arranged in a "C" shape. The pushing cylinder 74 is connected to the mounting frame 72, and one pushing cylinder 74 is provided on each of the opposite sides of the mounting frame 72. The two pushing cylinders 74 are arranged oppositely. The clamping plate 73 is connected to the end of the piston rod of the pushing cylinder 74 passing through the mounting frame 72.
[0024] The cross section of the clamping plate 73 is arranged in a "V" shape, and such an arrangement can enable the clamping plate 73 to be applicable to pipe fittings with different pipe diameters.
[0025] An extrusion pad 731 is attached to the clamping plate 73. The extrusion pad 731 is located on the opposite surfaces of the two clamping plates 73. By providing the extrusion pad 731, on the one hand, the clamping effect of the clamping plate 73 can be improved, and on the other hand, direct contact between the clamping plate 73 and the pipe fitting can be avoided, enhancing the protection of the pipe fitting.
[0026] The implementation principle of a rapid welding tooling for circular welds in an embodiment of this application is as follows: During operation, the operator first adjusts the height of the equipment according to their own height. The lifting motor 56 is used to drive the rotation of the threaded rod 52. With the joint cooperation of the threaded rod 52, the cross beam 4, the slider 55, and the guide rod 54, the nut seat 53 can move along the length direction of the threaded rod 52, thereby driving the cross beam 4 and the mechanisms on the cross beam 4 to rise and fall. When the cross beam 4 is in the appropriate position, the operator places the pipe fitting between the two clamping plates 73, and uses the pushing cylinder 74 to push the clamping plates 73 to clamp and fix the pipe fitting. Then, the transverse movement motor 65 is used to drive the rotation of the bidirectional lead screw 63. The lead screw nut 64 can move along the length direction of the bidirectional lead screw 63 under the joint cooperation of the bidirectional lead screw 63 and the installation groove. The two lead screw nuts 64 approach each other, causing the welding joints of the two pipe fittings to fit together. During welding, the rotation motor 71 is used to drive the rotation of the mounting bracket 72, enabling the pipe fitting to rotate one full circle, facilitating the operator to weld around the welding joint of the pipe fitting.
[0027] Finally, it should be noted that the above are only the preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements should also be regarded as within the protection scope of the present invention.
Claims
1. A rapid welding tooling for circular welds, characterized in that: It includes a base (1), a first support plate (2) and a second support plate (3) are connected to the base (1). Both the first support plate (2) and the second support plate (3) are arranged in a direction perpendicular to the slider (55). A cross beam (4) is slidably arranged between the first support plate (2) and the second support plate (3). An elevating mechanism (5) for driving the cross beam (4) to lift is provided on the first support plate (2) and the second support plate (3). A connecting frame (41) is arranged on the cross beam (4). One connecting frame (41) is symmetrically provided on each side of the midline of the cross beam (4). A transverse movement mechanism (6) for driving the two connecting frames (41) to move relatively is provided on the cross beam (4). A rotating clamping mechanism (7) for clamping and rotating the pipe fitting is provided on the connecting frame (41).
2. The rapid welding tooling for a circular weld seam according to claim 1, characterized in that: The elevating mechanism (5) includes a first bearing seat (51), a threaded rod (52), a nut seat (53), a guide rod (54), a slider (55) and an elevating motor (56). Both the first support plate (2) and the second support plate (3) are arranged in a "C" shape. The first bearing seat (51) is connected to the first support plate (2). One first bearing seat (51) is provided at the top and bottom of the first support plate (2) respectively. The threaded rod (52) is connected between the two first bearing seats (51). The nut seat (53) is connected to the threaded rod (52). The nut seat (53) is arranged in a cube shape. The side wall of the nut seat (53) is slidably attached to the inner wall of the first support plate (2). The elevating motor (56) is connected to the top of the first support plate (2). The output shaft of the elevating motor (56) is coaxially connected to the threaded rod (52). The guide rod (54) is connected to the second support plate (3). The guide rod (54) is arranged in a direction parallel to the threaded rod (52). The slider (55) is slidably arranged on the guide rod (54). A through hole for the guide rod (54) to pass through is opened on the slider (55). The cross beam (4) is connected between the nut seat (53) and the slider (55).
3. A rapid welding tooling for circular welds according to claim 1, characterized in that: The transverse movement mechanism (6) includes a mounting block (61), a second bearing block (62), a bidirectional lead screw (63), a lead screw nut (64) and a transverse movement motor (65). The mounting block (61) is connected to the cross beam (4). The mounting block (61) is arranged along the length direction of the cross beam (4). An installation groove is formed in the mounting block (61), and the installation groove is arranged along the length direction of the installation groove. The second bearing block (62) is connected to the mounting block (61), and one second bearing block (62) is provided at each end of the installation groove. The bidirectional lead screw (63) is connected between the two second bearing blocks (62). The lead screw nut (64) is connected to the bidirectional lead screw (63), and one lead screw nut (64) is symmetrically provided on each side of the center line of the bidirectional lead screw (63). The lead screw nut (64) is arranged in a cube shape, and the side wall of the lead screw nut (64) is slidably attached to the inner wall of the installation groove. The connecting frame (41) is connected to the lead screw nut (64). The transverse movement motor (65) is connected to the cross beam (4), and the output shaft of the transverse movement motor (65) is coaxially connected to the bidirectional lead screw (63).
4. A rapid welding tooling for circular welds according to claim 1, characterized in that: The rotating clamping mechanism (7) includes a rotating motor (71), a mounting frame (72), a clamping plate (73) and a pushing cylinder (74). The rotating motor (71) is connected to the connecting frame (41), and the output shafts of the two rotating motors (71) are arranged oppositely. The mounting frame (72) is connected to the output shaft of the rotating motor (71), and the mounting frame (72) is arranged in a "C" shape. The pushing cylinder (74) is connected to the mounting frame (72), and one pushing cylinder (74) is provided on each of the opposite sides of the mounting frame (72). The two pushing cylinders (74) are arranged oppositely. The clamping plate (73) is connected to the end of the piston rod of the pushing cylinder (74) passing through the mounting frame (72).
5. The rapid welding tooling for circular welds according to claim 4, characterized in that: The cross section of the clamping plate (73) is arranged in a "V" shape.
6. The rapid welding tooling for a circular weld seam according to claim 4, characterized in that: An extrusion pad (731) is attached to the clamping plate (73), and the extrusion pad (731) is located on the opposite surfaces of the two clamping plates (73).