Multipurpose battery pack assembling tool

By designing multi-purpose battery packaging and tooling, and fixing the battery pack with adsorption and bottom structure, the internal damage caused by vibration and impact during assembly is solved, and the stability and safety of the battery pack are improved.

CN223070852UActive Publication Date: 2025-07-08WUHAN PULEDA IND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422150730.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-07-08
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

During the battery packaging and distribution process, the internal structure of the battery pack is damaged due to external factors such as vibration and impact, and the prior art is difficult to effectively protect the integrity and safety of the battery pack.

Method used

A multi-purpose battery packaging and tooling is designed, including base, rotating components, adsorption components, bottom plates and other structures. The battery pack is fixed by adsorption and bottom plates to reduce the damage to the internal structure of the battery by vibration and impact, and the battery pack is quickly fixed and released through the negative pressure adsorption system.

Benefits of technology

It effectively reduces the risk of falling of the battery pack due to improper operation or uneven ground during movement, protects the integrity and safety of the battery pack, improves work efficiency and extends the service life of the battery pack.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of battery assembling equipment, and particularly relates to a multipurpose battery pack assembling tool which comprises a base. The top of the base is rotationally connected with a rotating assembly. The top of the rotating assembly is fixedly connected with a supporting frame. An electric push rod is fixedly connected to the side wall of the top of the supporting frame. The output end of the electric push rod is fixedly connected with a fixed seat; through the arrangement, the bottom of the battery pack can be supported after the battery pack is fixed and lifted by the adsorption assembly, and before the battery pack is lifted, the bottom supporting plate moves outwards and does not hinder the adsorption assembly from fixing the battery pack, so that the bottom of the battery pack is fixed when the battery pack is moved, and the battery pack can be stably supported; the risk that the battery pack falls off due to misoperation or uneven ground in the moving process is reduced, the internal structure of the battery pack is complex and fragile, the damage to the internal structure of the battery due to vibration and impact in the moving process can be reduced through the bottom supporting column, and the integrity and safety of the battery pack are protected.
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Description

Technical Field

[0001] The utility model belongs to the technical field of battery assembly equipment, and specifically relates to a multi-purpose battery packaging and assembly tooling. Background Art

[0002] A battery is a device for energy conversion and storage. It converts chemical energy, physical energy, etc. into electrical energy through specific chemical reactions or physical processes, so as to provide power for various electronic devices. A battery pack refers to an integral body that packages a lithium-ion battery pack, a battery management system, and other necessary electrical components in a protective container. It is usually used in fields such as electric vehicles, energy storage systems, mobile communication devices, and drones to provide a stable and lasting power supply.

[0003] In the prior art, manual or mechanical methods are usually used to assemble battery packs. During the assembly process, the battery packs need to be fixed on a handling tool and moved to a designated position. Through long-term use and observation, it is found that during the assembly of multi-purpose battery packs, some battery packs are damaged due to external factors such as vibration and impact during the movement process, resulting in damage to the internal structure of the battery.

[0004] Therefore, the utility model provides a multi-purpose battery packaging and assembly tooling. Summary of the Utility Model

[0005] In order to make up for the deficiencies of the prior art and solve at least one problem proposed in the background art, a multi-purpose battery packaging and assembly tooling is proposed.

[0006] The technical solution adopted by the present utility model to solve its technical problems is as follows: A multi-functional battery packaging and assembling tooling of the present utility model includes a base; a rotating assembly is rotatably connected to the top of the base; a support frame is fixedly connected to the top of the rotating assembly; an electric push rod is fixedly connected to the side wall of the top of the support frame; a fixed seat is fixedly connected to the output end of the electric push rod; a fixing plate is fixedly connected to the middle of the side wall of the fixed seat; the fixing plates are a pair and are symmetrically arranged on both sides of the fixed seat; an adsorption assembly is arranged on the bottom side wall of the fixed seat; a movable plate is rotatably connected to the middle of the side wall of the fixing plate; a movable rod is rotatably connected to the middle of the inner side wall of the movable plate; a bottom support plate is fixedly connected to the end of the movable rod; a sliding ring is slidably connected to the middle of the side wall of the movable rod; a telescopic rod is fixedly connected to the middle of the side wall of the sliding ring; the other end of the telescopic rod is fixedly connected to the bottom of the fixing plate. By setting the movable plate, movable rod, bottom support plate, sliding ring and telescopic rod in this step, after the adsorption assembly fixes and lifts the battery pack, the bottom of the battery pack can be supported. And before the battery pack is lifted, the outward movement of the bottom support plate will not hinder the adsorption assembly from fixing the battery pack. This setting fixes the bottom of the battery pack when moving it, can provide stable support for the battery pack, and reduce the risk of the battery pack falling due to improper operation or uneven ground during the movement. The internal structure of the battery pack is complex and fragile, and supporting the bottom can reduce the damage to the internal structure of the battery caused by vibration and impact during the movement, and protect the integrity and safety of the battery pack.

[0007] Preferably, the adsorption assembly includes suction cups; the suction cups are multiple and are evenly arranged on the bottom of the fixed seat; an air extraction hole is opened on the side wall of the top of the fixed seat; the fixed seat and the suction cups are hollow and communicated; the air extraction hole is connected with an air extraction assembly. This step can adsorb the battery pack through the suction cups to ensure the stability of the battery pack during the movement, reduce the risk of accidents caused by the battery pack slipping or tilting. At the same time, the suction cups can reduce the friction and collision on the surface of the battery pack during the adsorption process, thereby reducing the risk of damage to the battery pack, prolonging the service life of the battery pack, and reducing the replacement cost.

[0008] Preferably, the air extraction assembly includes a fixed cylinder; the fixed cylinder is fixedly connected to the top of the fixed seat; a piston is slidably connected to the inner side wall of the fixed cylinder; the piston and the fixed cylinder are in interference fit; a plug handle is fixedly connected to the top side wall of the piston; the other end of the plug handle is fixedly connected to the side wall of the support frame; the rod cavity of the fixed cylinder is connected to the air extraction hole through a hose. By setting the fixed cylinder, piston and plug handle in this step, the battery pack can be fixed more firmly, further preventing the battery pack from slipping or tilting during the movement or transportation. Through the negative pressure adsorption system, the battery pack can be adsorbed and released quickly, shortening the waiting time during the handling process and improving the work efficiency.

[0009] Preferably, an elastic pad is fixedly connected to the side wall of the top of the bottom plate; the elastic pad is made of deformable material; by setting the elastic pad in this step, the contact area between the bottom plate and the battery pack can be increased, so that the bottom plate can more firmly support the battery pack at the bottom. At the same time, because the elastic pad is made of elastic material, it can reduce the damage to the internal structure of the battery caused by factors such as vibration and impact, and protect the integrity and safety of the battery pack.

[0010] Preferably, the rotating assembly includes a rotating seat; the rotating seat rotates on the top of the base; a motor is fixedly connected to the side wall of the bottom of the rotating seat; the motor is arranged at the bottom of the base; by setting the rotating seat and the motor in this step, multi-angle use can be easily achieved to meet the needs of different scenarios and positions.

[0011] Preferably, a plurality of connecting plates are fixedly connected to the side wall of the bottom of the base; a roller is rotatably connected to the middle of the inner side wall of the connecting plate; by setting the connecting plates and the rollers in this step, the staff can move the base to different positions according to needs, enabling the device to serve the work needs of the staff more efficiently.

[0012] Preferably, a groove is provided in the middle of the side wall of the roller; there are multiple grooves and they are arranged regularly in a circumferential array on the side wall of the roller; by setting the grooves in this step, the contact area between the roller and the contact surface can be increased, thereby improving the stability of the roller during movement.

[0013] The beneficial effects of the present utility model are as follows:

[0014] 1. For the multi-purpose battery pack assembly tooling described in the present utility model, by setting the movable plate, movable rod, bottom plate, sliding ring and telescopic rod, after the adsorption component fixes and lifts the battery pack, the bottom of the battery pack can be supported. And before the battery pack is lifted, the outward movement of the bottom plate will not hinder the adsorption component from fixing the battery pack. This setting fixes the bottom of the battery pack when moving it, can provide stable support for the battery pack, and reduce the risk of the battery pack falling due to improper operation or uneven ground during the movement. The internal structure of the battery pack is complex and fragile, and supporting it at the bottom can reduce the damage to the internal structure of the battery caused by vibration and impact during the movement, and protect the integrity and safety of the battery pack.

[0015] 2. For the multi-purpose battery pack assembly tooling described in the present utility model, by setting the fixed cylinder, piston and plug handle, the battery pack can be fixed more firmly, further preventing the battery pack from slipping or tilting during movement or transportation. Through the negative pressure adsorption system, the battery pack can be adsorbed and released quickly, shortening the waiting time during the handling process and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present utility model will be further described below with reference to the drawings.

[0017] Figure 1 is a perspective view of the present utility model;

[0018] Figure 2 is a sectional view of the present utility model;

[0019] Figure 3 is a schematic structural view of the cooperation between the fixed cylinder and the suction cup in the present utility model;

[0020] Figure 4 is a schematic structural view of the cooperation between the movable plate and the supporting bottom plate in the present utility model;

[0021] Legend description:

[0022] 1. Base; 11. Support frame; 12. Electric push rod; 13. Fixed seat; 14. Fixed plate; 15. Movable plate; 16. Movable rod; 17. Supporting bottom plate; 18. Sliding ring; 19. Telescopic rod; 2. Suction cup; 3. Fixed cylinder; 31. Piston; 32. Plug handle; 4. Elastic pad; 5. Rotating seat; 51. Motor; 6. Connecting plate; 61. Roller; 7. Groove. Specific implementation manners

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0024] The following gives specific embodiments.

[0025] Such as Figures 1 to 4As shown in the figure, a multi-purpose battery packaging and assembly tooling according to an embodiment of the present utility model includes a base 1; a rotating assembly is rotatably connected to the top of the base 1; a support frame 11 is fixedly connected to the top of the rotating assembly; an electric push rod 12 is fixedly connected to the side wall of the top of the support frame 11; a fixed seat 13 is fixedly connected to the output end of the electric push rod 12; a fixing plate 14 is fixedly connected to the middle of the side wall of the fixed seat 13; the fixing plates 14 are a pair and are symmetrically arranged on both sides of the fixed seat 13; an adsorption assembly is arranged on the side wall of the bottom of the fixed seat 13; a movable plate 15 is rotatably connected to the middle of the side wall of the fixing plate 14; a movable rod 16 is rotatably connected to the middle of the inner side wall of the movable plate 15; a bottom support plate 17 is fixedly connected to the end of the movable rod 16; a sliding ring 18 is slidably connected to the middle of the side wall of the movable rod 16; a telescopic rod 19 is fixedly connected to the middle of the side wall of the sliding ring 18; the other end of the telescopic rod 19 is fixedly connected to the bottom of the fixing plate 14; during work, the staff moves the base 1 so that the fixed seat 13 is directly above the battery pack, and then starts the electric push rod 12. The electric push rod 12 pushes the fixed seat 13 to move downward. Before the fixed seat 13 touches the battery pack, the movable plate 15 will first contact the ground and open outward during the downward movement. At this time, the movable plate 15 pulls the movable rod 16 and the bottom support plate 17 to move along the ground. At this time, the sliding ring 18 will slide on the side wall of the movable rod 16 and push the telescopic rod 19 to contract inward. When the fixed seat 13 touches the battery pack, the adsorption assembly will adsorb the battery pack to the bottom of the fixed seat 13. Then start the electric push rod 12 to make the fixed seat 13 move upward. During this process, the movable plate 15 will hang under the fixed seat 13 after getting rid of the ground thrust and push the movable rod 16 and the bottom support plate 17 to move horizontally. At this time, the bottom support plate 17 moves under the battery pack and supports the bottom of the battery pack. This step, by setting the movable plate 15, the movable rod 16, the bottom support plate 17, the sliding ring 18 and the telescopic rod 19, can support the bottom of the battery pack after the adsorption assembly fixes and lifts the battery pack, and before the battery pack is lifted, the outward movement of the bottom support plate 17 will not hinder the adsorption assembly from fixing the battery pack. This setting fixes the bottom of the battery pack when moving the battery pack, can provide stable support for the battery pack, reduce the risk of the battery pack falling due to improper operation or uneven ground during the movement process. The internal structure of the battery pack is complex and fragile. Supporting the bottom can reduce the damage to the internal structure of the battery caused by vibration and impact during the movement process, and protect the integrity and safety of the battery pack.

[0026] As Figures 1 to 4As shown, the adsorption assembly includes a suction cup 2; a plurality of suction cups 2 are evenly arranged at the bottom of the fixed seat 13; an air extraction hole is provided on the side wall of the top of the fixed seat 13; the fixed seat 13 and the suction cup 2 are hollow and communicated; the air extraction hole is connected with an air extraction assembly; during operation, when the fixed seat 13 contacts the surface of the battery pack, a plurality of suction cups 2 at the bottom of the fixed seat 13 will adsorb on the surface of the battery pack. Because the fixed seat 13 and the suction cup 2 are communicated, at this time, the staff connects the air extraction hole with the air extraction assembly, and then extracts the gas inside the suction cup 2 through the air extraction assembly, so that the suction cup 2 tightly adsorbs the battery pack. This step can adsorb the battery pack through the suction cup 2 to ensure the stability of the battery pack during movement, reduce the risk of accidents caused by the battery pack slipping or tilting. At the same time, the suction cup 2 can reduce the friction and collision on the surface of the battery pack during the adsorption process, thereby reducing the risk of damage to the battery pack, extending the service life of the battery pack, and reducing the replacement cost.

[0027] As Figures 1 to 3 shown, the air extraction assembly includes a fixed cylinder 3; the fixed cylinder 3 is fixedly connected to the top of the fixed seat 13; a piston 31 is slidably connected to the inner side wall of the fixed cylinder 3; the piston 31 and the fixed cylinder 3 are in interference fit; a plug handle 32 is fixedly connected to the side wall of the top of the piston 31; the other end of the plug handle 32 is fixedly connected to the side wall of the support frame 11; the rod chamber of the fixed cylinder 3 is connected to the air extraction hole through a hose; during operation, the staff installs the fixed cylinder 3 on the top of the fixed seat 13. When the fixed seat 13 drives the fixed cylinder 3 to move downward, the plug handle 32 will pull the piston 31 to slide on the inner wall of the fixed cylinder 3, and squeeze the air in the rod chamber of the fixed cylinder 3 into the suction cup 2 through the hose. When the fixed seat 13 drives the fixed cylinder 3 to move upward, the plug handle 32 will push the piston 31 to slide on the inner wall. At this time, the air inside the suction cup 2 will be drawn into the rod chamber of the fixed cylinder 3 through the hose, so that the suction cup 2 tightly adsorbs the battery pack. This step can fix the battery pack more firmly by setting the fixed cylinder 3, the piston 31 and the plug handle 32, and further prevent the battery pack from slipping or tilting during movement or transportation. Through the negative pressure adsorption system, the battery pack can be adsorbed and released quickly, shortening the waiting time during the handling process and improving the work efficiency.

[0028] As Figures 1 to 4 shown, an elastic pad 4 is fixedly connected to the side wall of the top of the support plate 17; the elastic pad 4 is made of deformable material; during operation, when the support plate 17 supports the bottom of the battery pack, the elastic pad 4 contacts the bottom of the battery pack through elastic deformation, so that the support plate 17 can fit more closely with the battery pack. This step can increase the contact area between the support plate 17 and the battery pack by setting the elastic pad 4, so that the support plate 17 can support the bottom of the battery pack more stably. At the same time, because the elastic pad 4 is made of elastic material, it can reduce the damage to the internal structure of the battery caused by factors such as vibration and impact, and protect the integrity and safety of the battery pack.

[0029] As Figure 1 and Figure 2 shown, the rotating assembly includes a rotating base 5; the rotating base 5 rotates on the top of the base 1; a motor 51 is fixedly connected to the side wall of the bottom of the rotating base 5; the motor 51 is arranged at the bottom of the base 1; during operation, the operator starts the motor 51, and the motor 51 drives the rotating base 5 to rotate, thereby changing the direction of the support frame 11. By setting the rotating base 5 and the motor 51, this step can easily achieve multi-angle use and meet the requirements of different scenarios and positions.

[0030] As Figure 1 and Figure 2 shown, a plurality of connecting plates 6 are fixedly connected to the side wall of the bottom of the base 1; a roller 61 is rotatably connected to the middle of the inner side wall of the connecting plate 6; during operation, the operator pushes the base 1, and at this time, the roller 61 rotates inside the connecting plate 6 under the action of force, thereby driving the base 1 to move. By setting the connecting plate 6 and the roller 61, this step allows the operator to move the base 1 to different positions according to needs, enabling the device to serve the work requirements of the operator more efficiently.

[0031] As Figure 1 and Figure 2 shown, a groove 7 is formed in the middle of the side wall of the roller 61; there are a plurality of grooves 7, which are arranged in a circumferential array pattern on the side wall of the roller 61; by setting the groove 7, this step can increase the contact area between the roller 61 and the contact surface, thereby improving the stability of the roller 61 during movement.

[0032] Working principle: The staff moves the base 1 so that the fixed seat 13 is directly above the battery pack. Then, the electric push rod 12 is activated. The electric push rod 12 pushes the fixed seat 13 downward. Before the fixed seat 13 touches the battery pack, the movable plate 15 will first contact the ground and open outward during the downward movement. At this time, the movable plate 15 pulls the movable rod 16 and the supporting base plate 17 to move along the ground. At this time, the sliding ring 18 will slide on the side wall of the movable rod 16 and push the telescopic rod 19 to contract inward. When the fixed seat 13 touches the battery pack, the adsorption component will adsorb the battery pack at the bottom of the fixed seat 13. Then, the electric push rod 12 is activated to make the fixed seat 13 move upward. During this process, the movable plate 15 gets rid of the ground thrust and hangs at the bottom of the fixed seat 13, and pushes the movable rod 16 and the supporting base plate 17 to move horizontally. At this time, the supporting base plate 17 moves under the battery pack and supports the bottom of the battery pack. When the fixed seat 13 contacts the surface of the battery pack, multiple suction cups 2 at the bottom of the fixed seat 13 will adsorb on the surface of the battery pack. Because the fixed seat 13 and the suction cups 2 are connected, at this time, the staff connects the air extraction hole to the air extraction component, and then extracts the gas inside the suction cups 2 through the air extraction component, so that the suction cups 2 tightly adsorb the battery pack. The staff installs the fixed cylinder 3 on the top of the fixed seat 13. When the fixed seat 13 drives the fixed cylinder 3 to move downward, the plug handle 32 will pull the piston 31 to slide on the inner wall of the fixed cylinder 3, and squeeze the air in the rod chamber of the fixed cylinder 3 into the suction cups 2 through the hose. When the fixed seat 13 drives the fixed cylinder 3 to move upward, the plug handle 32 will push the piston 31 to slide on the inner wall. At this time, the air inside the suction cups 2 will be drawn into the rod chamber of the fixed cylinder 3 through the hose, so that the suction cups 2 tightly adsorb the battery pack. When the supporting base plate 17 supports the bottom of the battery pack, the elastic pad 4 contacts the bottom of the battery pack through elastic deformation, so that the supporting base plate 17 can fit more closely with the battery pack. The staff activates the motor 51, and the motor 51 will drive the rotating seat 5 to rotate, thereby changing the direction of the support frame 11. The staff pushes the base 1. At this time, the roller 61 will rotate inside the connecting plate 6 under the action of force, thereby driving the base 1 to move. By setting the groove 7, the contact area between the roller 61 and the contact surface can be increased, thereby improving the stability of the roller 61 during the movement.

[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not restricted by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-purpose battery packaging and assembly tooling, comprising a base (1); characterized in that: A rotating assembly is rotatably connected to the top of the base (1); a support frame (11) is fixedly connected to the top of the rotating assembly; an electric push rod (12) is fixedly connected to the side wall of the top of the support frame (11); a fixed seat (13) is fixedly connected to the output end of the electric push rod (12); a fixing plate (14) is fixedly connected to the middle of the side wall of the fixed seat (13); the fixing plates (14) are a pair and are symmetrically arranged on both sides of the fixed seat (13); an adsorption assembly is arranged on the bottom side wall of the fixed seat (13); a movable plate (15) is rotatably connected to the middle of the side wall of the fixing plate (14); a movable rod (16) is rotatably connected to the middle of the inner side wall of the movable plate (15); a supporting bottom plate (17) is fixedly connected to the end of the movable rod (16); a sliding ring (18) is slidably connected to the middle of the side wall of the movable rod (16); a telescopic rod (19) is fixedly connected to the middle of the side wall of the sliding ring (18); the other end of the telescopic rod (19) is fixedly connected to the bottom of the fixing plate (14).

2. The multi-purpose battery packaging and assembly tooling according to claim 1, characterized in that: The adsorption assembly includes suction cups (2); the suction cups (2) are multiple and are evenly arranged on the bottom of the fixed seat (13); an air extraction hole is opened on the top side wall of the fixed seat (13); the fixed seat (13) and the suction cups (2) are hollow and communicated; the air extraction hole is connected with an air extraction assembly.

3. A multi-purpose battery packaging and assembly tooling according to claim 2, characterized in that: The air extraction assembly includes a fixed cylinder (3); the fixed cylinder (3) is fixedly connected to the top of the fixed seat (13); a piston (31) is slidably connected to the inner side wall of the fixed cylinder (3); the piston (31) and the fixed cylinder (3) are in interference fit; a plug handle (32) is fixedly connected to the top side wall of the piston (31); the other end of the plug handle (32) is fixedly connected to the side wall of the support frame (11); the rod cavity of the fixed cylinder (3) is connected with the air extraction hole through a hose.

4. A multi-purpose battery packaging and assembly tooling according to claim 1, characterized in that: An elastic pad (4) is fixedly connected to the top side wall of the supporting bottom plate (17); the elastic pad (4) is made of a deformable material.

5. The multi-purpose battery packaging and assembly tooling according to claim 1, characterized in that: The rotating assembly includes a rotating seat (5); the rotating seat (5) rotates on the top of the base (1); a motor (51) is fixedly connected to the bottom side wall of the rotating seat (5); the motor (51) is arranged at the bottom of the base (1).

6. The multi-purpose battery packaging and assembly tooling according to claim 5, characterized in that: A plurality of connecting plates (6) are fixedly connected to the bottom side wall of the base (1); a roller (61) is rotatably connected to the middle of the inner side wall of the connecting plate (6).

7. A multi-purpose battery packaging and assembly tooling according to claim 6, characterized in that: A groove (7) is opened in the middle of the side wall of the roller (61); the grooves (7) are multiple and are arranged in a circumferential array pattern on the side wall of the roller (61).