Device for on-line grinding of roller shape
Through the device for roll-roll type online grinding, the precise adjustment of the grinding wheel is achieved by using a moving adjustment seat and a rotary driving mechanism, which solves the problems of low efficiency and high cost of roll-rolling grinding in the prior art, and improves production efficiency and equipment adaptability.
Patent Information
- Application Number
- CN202422059040.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing rolling roll grinding methods have problems such as long downtime, high maintenance costs, difficulty in disassembly and assembly, and low dressing efficiency, especially in large rolling mills.
A device for roll-roll type online grinding is provided. By dividing into a first base and a second base in the longitudinal direction, combining a sliding assembly and a rotary driving mechanism, the precise movement and angle adjustment of the grinding wheel in the axial and radial directions are realized, and the adjustment accuracy of the grinding feeding amount and cutting angle is improved.
It improves the adjustment accuracy and efficiency of roll grinding, reduces downtime and maintenance costs, solves the difficulties in disassembly and assembles the rolls on large roll mills, and improves production efficiency.
Smart Images

Figure CN223071041U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of roll grinding, and more specifically, it relates to a device for on-line roll profile grinding. Background Art
[0002] The roll pressing process is an important link in the lithium-ion battery sheet making process. Generally, it is arranged after the coating process and before the cutting process. The roll pressing process enables the electrode sheet to obtain an appropriate compaction density, allowing the active material particles to be in close contact to form a good conduction path. After the roll has been in the roll pressing process for a period of time, the working area of the roll is severely worn, resulting in a poor roll profile. During rolling, wrinkles will appear at the edges of the battery electrode sheet, thus greatly affecting the performance of the electrode sheet. Therefore, the roll needs to be ground.
[0003] There are two existing methods for grinding rolls. One is to disassemble and grind the roll and then reinstall it for use. This method not only causes a long downtime and high maintenance costs, greatly affecting production efficiency, but also, with the development of the rolls of rolling mills towards large-scale, due to the lack of large lifting equipment, it is difficult to disassemble and assemble the rolls; the other is to perform on-line grinding through a grinding wheel or abrasive belt. However, during the grinding process, the feed rate needs to be continuously adjusted. Otherwise, there will be a violent collision and tool breakage during the grinding moment, and even the corresponding components will be thrown flying, resulting in a more troublesome dressing and low dressing efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a device for on-line roll profile grinding, aiming to improve the adjustment accuracy of the grinding feed rate.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is: to provide a device for on-line roll profile grinding, including a moving adjustment seat, a rotating seat, and a grinding main body. The moving adjustment seat includes a first base and a second base connected in sequence from bottom to top. There is a sliding component in the first direction between the first base and the second base; there is a sliding component in the second direction between the second base and the rotating seat; the first direction and the second direction are perpendicular; the rotating seat is located at the upper end of the moving adjustment seat. A rotation driving mechanism is provided inside the rotating seat. The grinding main body includes a main frame body and a grinding wheel. The main frame body is connected to the moving end of the rotating seat, and the grinding wheel is installed at the end of the main frame body; the rotation driving mechanism drives the moving end of the rotating seat to rotate horizontally to adjust the angle between the grinding wheel and the roll body.
[0006] As another embodiment of this application, the sliding component includes a slide rail and a slider. The slider is located at the upper end of the slide rail and is slidably matched with the slide rail.
[0007] The slide rail of the sliding component between the first base and the second base is arranged on the upper end surface of the first base along a first direction, and the slider is connected to the lower end surface of the second base;
[0008] The slide rail of the sliding component between the second base and the rotating seat is arranged on the upper end surface of the second base along a second direction, and the slider is connected to the lower end of the rotating seat.
[0009] As another embodiment of the present application, a horizontal driving component along the first direction is provided between the first base and the second base, and a horizontal driving component along the second direction is provided between the second base and the rotating seat.
[0010] As another embodiment of the present application, the horizontal driving component is a planetary roller screw.
[0011] As another embodiment of the present application, the rotation driving mechanism is a turntable torque motor, the action end of the turntable torque motor faces upward, and the lower end of the main frame body is connected to the action end of the turntable torque motor.
[0012] As another embodiment of the present application, the main frame body includes an extension arm, and the grinding wheel is rotatably connected to the extension arm.
[0013] As another embodiment of the present application, a driving component is provided on the main frame body. The driving component includes a driving motor and a synchronous pulley group. The synchronous pulley group includes a first belt pulley group and a second belt pulley group. The first belt pulley group includes a first driving wheel and a first driven wheel. The first driving wheel and the first driven wheel are connected by a belt, and the first driving wheel is connected to the output end of the driving motor; the second belt pulley group includes a second driving wheel and a second driven wheel. The second driving wheel and the second driven wheel are connected by a belt, the second driving wheel and the first driven wheel are coaxially arranged and rotate synchronously, and the second driven wheel and the grinding wheel are coaxially arranged and rotate synchronously.
[0014] As another embodiment of the present application, the first belt pulley group and the second belt pulley group are respectively located on both sides of the main frame body.
[0015] As another embodiment of the present application, the main frame body includes a bottom plate, two side plates and an upper partition. The bottom plate is connected to the action end of the rotating seat. The two side plates are spaced apart and arranged on the upper end of the bottom plate. The central axis of the grinding wheel is rotatably connected to the two side plates; the upper partition is spaced apart from the bottom plate and connected to the two side plates, and the upper partition is used to install the driving motor.
[0016] The beneficial effects of the device for online grinding of roll profiles provided by the present utility model are as follows: Compared with the prior art, in the device for online grinding of roll profiles of the present utility model, the moving adjustment base is divided into a longitudinal first base and a second base. The sliding assembly between the second base and the first base is used to realize the moving adjustment of the grinding wheel in the first direction, and the sliding assembly between the rotating base and the second base is used to realize the moving adjustment of the grinding wheel in the second direction. The moving control of the grinding wheel along the axial and radial directions of the roll is realized through the moving amounts in the first direction and the second direction. In addition, the rotation angle of the grinding wheel is adjusted by means of the rotation driving mechanism in the rotating base, further improving the adjustment accuracy of the grinding feed amount and the cutting angle of the grinding wheel. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0018] Figure 1 is a schematic structural diagram of the device for online grinding of roll profiles provided by the embodiments of the present utility model;
[0019] Figure 2 is a left side view of the device for online grinding of roll profiles provided by the embodiments of the present utility model;
[0020] Figure 3 is a right side view of the device for online grinding of roll profiles provided by the embodiments of the present utility model.
[0021] In the figure: 1, driving motor; 2, side plate; 3, upper partition board; 4, grinding wheel; 5, bottom plate; 6, first base; 7, sliding assembly; 8, driving assembly; 9, second base; 10, rotating base; 11, first driving wheel; 12, first driven wheel; 13, second driving wheel; 14, second driven wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present utility model more clearly understood, the following further details the present utility model with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0023] Please refer to Figures 1 to 3, the device for on-line grinding of roll profile provided by the present utility model will be described below. The device for on-line grinding of roll profile includes a moving and adjusting base, a rotating base 10, and a grinding main body. The moving and adjusting base includes a first base 6 and a second base 9 connected in sequence from bottom to top. There is a sliding component 7 in the first direction between the first base 6 and the second base 9; there is a sliding component 7 in the second direction between the second base 9 and the rotating base 10; the first direction and the second direction are perpendicular; the rotating base 10 is located at the upper end of the moving and adjusting base. There is a rotation driving mechanism in the rotating base 10. The grinding main body includes a main frame body and a grinding wheel 4. The main frame body is connected to the moving end of the rotating base 10, and the grinding wheel 4 is installed at the end of the main frame body; the rotation driving mechanism drives the moving end of the rotating base 10 to rotate horizontally to adjust the angle between the grinding wheel 4 and the roll body.
[0024] Compared with the prior art, the device for on-line grinding of roll profile provided by the present utility model divides the moving and adjusting base into a longitudinal first base 6 and a second base 9. The sliding component 7 between the second base 9 and the first base 6 is used to realize the movement adjustment of the grinding wheel 4 in the first direction, and the sliding component 7 between the rotating base 10 and the second base 9 is used to realize the movement adjustment of the grinding wheel 4 in the second direction; the movement control of the grinding wheel 4 along the axial and radial directions of the roll is realized through the movement amounts in the first direction and the second direction. In addition, the rotation angle of the grinding wheel 4 is adjusted by means of the rotation driving mechanism in the rotating base 10, which further improves the adjustment accuracy of the grinding feed amount and the cutting angle of the grinding wheel 4.
[0025] Specifically, the first direction is the axial direction of the roll, and the second direction is the radial direction of the roll. The first base 6 is fixed on the ground or the workbench. The upper end of the first base 6 is provided with a sliding component 7 arranged along the axial direction of the roll. The second base 9 can move along the axial direction of the roll by means of the sliding component 7. The upper end of the second base 9 is provided with a sliding component 7 arranged along the radial direction of the roll. The rotating base 10 can move along the radial direction of the roll by means of this sliding component 7 to adjust the feed amount along the radial direction of the roll.
[0026] The first base 6 is located at the bottommost end, and its length direction is consistent with the axial direction of the roll.
[0027] In some possible embodiments, please refer to Figures 1 to 3 , the sliding component 7 includes a slide rail and a slider. The slider is located at the upper end of the slide rail and is slidably matched with the slide rail; the slide rail of the sliding component 7 between the first base 6 and the second base 9 is arranged on the upper end surface of the first base 6 in the first direction, and the slider is connected to the lower end surface of the second base 9; the slide rail of the sliding component 7 between the second base 9 and the rotating base 10 is arranged on the upper end surface of the second base 9 in the second direction, and the slider is connected to the lower end of the rotating base 10.
[0028] The slide rail of the sliding component 7 is installed on the lower side, and the slider is located at the upper end of the slide rail and is in sliding fit with the slide rail. There are at least two sliding components 7 between the first base 6 and the second base 9. The two sliding components 7 are distributed at intervals along the radial direction of the roll, and the length direction of the slide rail of the sliding component 7 is consistent with the length direction of the roll. Correspondingly, there are at least two sliding components 7 between the second base 9 and the rotating seat 10. The two sliding components 7 are distributed at intervals along the length direction of the roll, and the length direction of the slide rail of the sliding component 7 is consistent with the radial direction of the roll.
[0029] A horizontal driving component 8 in the first direction is provided between the first base 6 and the second base 9, and a horizontal driving component 8 in the second direction is provided between the second base 9 and the rotating seat 10. The structures of the two horizontal driving components 8 are the same, but the directions are different.
[0030] The horizontal driving component 8 is a planetary roller screw. The planetary roller screw is a transmission component that converts rotational motion into linear motion, and has the characteristics of high running speed, strong load-bearing capacity, and good environmental adaptability. The accuracy of horizontal movement is improved by the planetary roller screw, further ensuring the adjustment accuracy of the grinding wheel 4.
[0031] Pairs of mounting plates are arranged at intervals on the upper end surfaces of the first base 6 and the second base 9. The horizontal driving component 8 is rotatably connected to the pairs of mounting plates and is connected with a motor.
[0032] The rotation driving mechanism is a turntable torque motor. The action end of the turntable torque motor faces upward, and the lower end of the main frame body is connected to the action end of the turntable torque motor.
[0033] The rotating table has a table frame and a turntable torque motor located on the table frame. The table frame is connected to the sliding component 7 and the horizontal driving component 8 at the upper end of the second base 9. The turntable torque motor is fixedly installed on the table frame, and the action end of the turntable torque motor faces upward. The action end of the turntable torque motor is connected to the lower end of the main frame body and drives the main frame body to rotate.
[0034] The main frame body includes an extension arm, and the grinding wheel 4 is rotatably connected to the extension arm. The length of the extension arm is greater than the movable length of the main frame body in the second direction. The grinding wheel 4 extends out under the action of the extension arm and approaches the roll.
[0035] In some possible embodiments, please refer to Figure 1 and Figure 3, a driving assembly 8 is provided on the main frame body. The driving assembly 8 includes a driving motor 1 and a synchronous pulley group. The synchronous pulley group includes a first belt pulley group and a second belt pulley group. The first belt pulley group includes a first driving pulley 11 and a first driven pulley 12. The first driving pulley 11 and the first driven pulley 12 are connected by a belt. The first driving pulley 11 is connected to the output end of the driving motor 1. The second belt pulley group includes a second driving pulley 13 and a second driven pulley 14. The second driving pulley 13 and the second driven pulley 14 are connected by a belt. The second driving pulley 13 and the first driven pulley 12 are coaxially arranged and rotate synchronously. The second driven pulley 14 and the grinding wheel 4 are coaxially arranged and rotate synchronously.
[0036] The driving motor 1 drives the first driving pulley 11 to rotate. The first driving pulley 11 drives the first driven pulley 12 to rotate by means of a belt. The first driven pulley 12 and the second driving pulley 13 are installed on the same rotating shaft. When the first driven pulley 12 rotates, the second driving pulley 13 rotates synchronously. The second driving pulley 13 drives the second driven pulley 14 to rotate by means of a belt, thereby realizing the rotation of the grinding wheel 4.
[0037] Through the first belt pulley group and the second belt pulley group, not only can the rotation of the grinding wheel 4 be realized, but also the diameters of the above-mentioned driving pulleys or driven pulleys can be adjusted to change the rotation frequency of the driving motor 1 driving the grinding wheel 4.
[0038] The first belt pulley group and the second belt pulley group can be located on both sides of the main frame body or on one side of the main frame body respectively.
[0039] Specifically, the main frame body includes a bottom plate 5, two side plates 2 and an upper partition plate 3. The bottom plate 5 is connected to the action end of the rotating seat 10. The two side plates 2 are spaced apart and arranged at the upper end of the bottom plate 5. The central axis of the grinding wheel 4 is rotatably connected to the two side plates 2. The upper partition plate 3 is spaced apart from the bottom plate 5 and is connected to the two side plates 2. The upper partition plate 3 is used to install the driving motor 1.
[0040] The bottom plate 5 is horizontally arranged. The two side plates 2 are spaced apart and installed at the upper end of the bottom plate 5 along the first direction. And the space between the two side plates 2 needs to accommodate the thickness of the grinding wheel 4. The two side plates 2 are also used to support the rotating shafts of the first belt pulley group and the second belt pulley group.
[0041] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An apparatus for on-line grinding of roll profiles, characterized in that, It includes a movable adjustment seat, a rotating seat (10) and a grinding main body. The movable adjustment seat includes a first base (6) and a second base (9) connected in sequence from bottom to top. There is a sliding component (7) in the first direction between the first base (6) and the second base (9); there is a sliding component (7) in the second direction between the second base (9) and the rotating seat (10); the first direction and the second direction are perpendicular; the rotating seat (10) is located at the upper end of the movable adjustment seat, and there is a rotation driving mechanism in the rotating seat (10). The grinding main body includes a main frame body and a grinding wheel (4). The main frame body is connected to the action end of the rotating seat (10), and the grinding wheel (4) is installed at the end of the main frame body; the rotation driving mechanism drives the action end of the rotating seat (10) to rotate horizontally to adjust the angle between the grinding wheel (4) and the roll body.
2. The device for on-line grinding of roll profile according to claim 1, characterized in that, The sliding component (7) includes a slide rail and a slider. The slider is located at the upper end of the slide rail and is slidably matched with the slide rail; The slide rail of the sliding component (7) between the first base (6) and the second base (9) is arranged on the upper end surface of the first base (6) in the first direction, and the slider is connected to the lower end surface of the second base (9); The slide rail of the sliding component (7) between the second base (9) and the rotating seat (10) is arranged on the upper end surface of the second base (9) in the second direction, and the slider is connected to the lower end of the rotating seat (10).
3. The device for on-line grinding of roll profile according to claim 1, characterized in that, A horizontal driving component (8) in the first direction is provided between the first base (6) and the second base (9), and a horizontal driving component (8) in the second direction is provided between the second base (9) and the rotating seat (10).
4. The device for on-line grinding of roll profile according to claim 3, characterized in that, The horizontal driving component (8) is a planetary roller screw.
5. The device for on-line grinding of roll profile according to claim 1, characterized in that, The rotation driving mechanism is a turntable torque motor. The action end of the turntable torque motor faces upward, and the lower end of the main frame body is connected to the action end of the turntable torque motor.
6. The device for on-line grinding of roll profile according to claim 1, characterized in that, The main frame body includes an extension arm, and the grinding wheel (4) is rotatably connected to the extension arm.
7. The device for on-line grinding of roll profile according to claim 1, characterized in that, A driving component (8) is provided on the main frame body. The driving component (8) includes a driving motor (1) and a synchronous pulley group. The synchronous pulley group includes a first belt pulley group and a second belt pulley group. The first belt pulley group includes a first driving wheel (11) and a first driven wheel (12). The first driving wheel (11) and the first driven wheel (12) are connected by a belt, and the first driving wheel (11) is connected to the output end of the driving motor (1); the second belt pulley group includes a second driving wheel (13) and a second driven wheel (14). The second driving wheel (13) and the second driven wheel (14) are connected by a belt. The second driving wheel (13) and the first driven wheel (12) are coaxially arranged and rotate synchronously. The second driven wheel (14) and the grinding wheel (4) are coaxially arranged and rotate synchronously.
8. The device for on-line roll profile grinding according to claim 7, characterized in that, The first belt pulley group and the second belt pulley group are respectively located on both sides of the main frame body.
9. The device for on-line roll profile grinding according to claim 7, characterized in that, The main frame body includes a bottom plate (5), two side plates (2) and an upper partition plate (3). The bottom plate (5) is connected to the moving end of the rotating seat (10). The two side plates (2) are spaced apart and arranged at the upper end of the bottom plate (5). The central axis of the grinding wheel (4) is rotatably connected to the two side plates (2). The upper partition plate (3) is arranged at an interval with the bottom plate (5) and is connected to the two side plates (2). The upper partition plate (3) is used for installing the driving motor (1).