Road construction maintenance device

By designing an automated road construction maintenance device, the problem of manual grinding when the paint on the surface of the corrugated guardrail is solved, and efficient automatic grinding and dust collection are achieved.

CN223071120UActive Publication Date: 2025-07-08XINJIANG PROD & CONSTR CORPS HIGHWAY SCI & TECH CO LTD
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Patent Information

Application Number
CN202422186870.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-07-08
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

In the prior art, when the surface paint of the corrugated guardrail falls off, a manual hand-held angle grinder is required to polish it, which is time-consuming and labor-intensive and has low efficiency.

Method used

Design a road construction maintenance device, including installation box, hanger, grinding structure, height detection structure and dust collection structure, and control the grinding roller to fit the corrugated guardrail through electric push rods and pulling pressure sensors, automatically grinding, and dust collection.

Benefits of technology

It realizes automatic grinding, saves time and effort, improves grinding efficiency and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223071120U_ABST
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Abstract

The utility model discloses a maintenance device for road construction, which belongs to the technical field of road maintenance, and aims to solve the problems of time and labor waste and lower efficiency caused by the need of manual polishing operation when a wave-shaped guardrail is sprayed with paint again at present, and comprises a mounting box, and a hanging frame capable of adjusting the height of the mounting box is connected to one side surface of the mounting box; the other side of the mounting box is connected with a polishing structure for polishing the guardrail through a connecting frame, a corresponding polishing roller is manufactured according to the structure of the wave-shaped guardrail and then installed on the polishing structure, the hanging frame is installed on an engineering vehicle during polishing, and the height detection structure makes contact with the top end of the wave-shaped guardrail, so that the height of the wave-shaped guardrail is detected. And then an electric control box is used for controlling work of an electric push rod in the hanging frame, so that the grinding structure can be located at the position matched with the corrugated guardrail, then the grinding structure is tightly attached to the surface of the corrugated guardrail under the action of a connecting frame, and finally the grinding structure works to drive a grinding roller to conduct grinding work.
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Description

Technical Field

[0001] A road construction and maintenance device, the utility model belongs to the technical field of road construction and maintenance, and specifically relates to the technical field of guardrail maintenance on roads. Background Technique

[0002] Wave guardrails made of metal are installed on both sides of the road. After being exposed to wind, rain, and sun for a long time, the paint on the surface of these wave guardrails will fall off. At this time, it is necessary to polish the surface of the wave guardrails and then perform another painting operation. Most of the current polishing methods are to polish by workers holding angle grinders. Although polishing operations can be carried out, it is time-consuming and laborious, and the efficiency is low. To solve the above problems, we have proposed a road construction and maintenance device. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a road construction and maintenance device, thereby solving the problem that manual polishing operations are required when repainting wave guardrails at present, which is time-consuming and laborious, and the efficiency is low.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] A road construction and maintenance device, including an installation box. A hanging rack capable of adjusting its height is connected to one side of the installation box. A grinding structure for grinding the guardrail is connected to the other side of the installation box through a connecting frame. A height detection structure that contacts the top of the guardrail is installed on one side of the grinding structure. A dust collection structure for collecting the dust generated by grinding is installed on the other side of the grinding structure.

[0006] As a preferred technical solution of the utility model, a chute is opened inside the hanging rack. A slider is installed at a position on the side of the installation box corresponding to the chute. The top of the slider is connected to the top of the chute through an electric push rod. An electric control box is installed at the top of the hanging rack. Fixing holes are opened on the hanging rack, and fixing columns are threadedly connected inside the fixing holes.

[0007] As a preferred technical solution of the utility model, the connecting frame includes a top plate and a bottom plate distributed up and down. Slide rods are installed on the sides of the top plate and the bottom plate. A sleeve is installed inside the installation box. The top of the slide rod is arranged inside the sleeve and connected with a stop head. A first spring is sleeved outside the slide rod inside the sleeve.

[0008] As a preferred technical solution of the present utility model, the grinding structure includes a bearing seat and a motor. The motor is installed at the bottom end of the top plate, the bearing seat is installed on the surface of the bottom plate, the output shaft of the motor is connected with a mounting shaft through a coupling, the bottom end of the mounting shaft is arranged inside the bearing seat, a tray is installed on the side of the mounting shaft, a grinding roller is sleeved outside the mounting shaft above the tray, a limiting column passing through the inside of the grinding roller is installed on the surface of the tray, a pressing plate slidably connected with the limiting column is sleeved outside the mounting shaft, and a limiting nut is threadedly connected to the outside of the limiting column above the pressing plate.

[0009] As a preferred technical solution of the present utility model, the height detection structure includes a mounting frame installed on one side of the top plate. Inside the mounting frame, a U-shaped frame capable of sliding up and down is connected through a guiding block. A limiting nut is threadedly connected to the U-shaped frame above the guiding block. A limiting disc is installed on the side of the U-shaped frame below the U-shaped frame. A tension and compression sensor sleeved outside the U-shaped frame is installed at the bottom end of the mounting frame, and a second spring sleeved outside the U-shaped frame is installed at the bottom end of the tension and compression sensor.

[0010] As a preferred technical solution of the present utility model, the dust collection structure includes a main pipe installed on the other side of the top plate. The bottom end of the main pipe is distributed with extraction pipes. An air inlet is opened on the surface of the main pipe corresponding to the grinding structure. The main pipe is connected with an air extractor through a hose.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: A corresponding grinding roller is made according to the structure of the corrugated guardrail and then installed on the grinding structure. When grinding, the hanging rack is installed on the engineering vehicle, contacts the top end of the corrugated guardrail through the height detection structure, and then the operation of the electric push rod inside the hanging rack is controlled through the electric control box, so that the grinding structure can be in a position adapted to the corrugated guardrail. Then, under the action of the connecting frame, it closely adheres to the surface of the corrugated guardrail. Finally, the grinding structure operates to drive the grinding roller to rotate, thus replacing manual grinding operation, saving time and effort, and improving work efficiency. Description of the Drawings

[0012] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0013] Figure 2 is a first sectional structural schematic diagram of the present utility model;

[0014] Figure 3 is a second sectional structural schematic diagram of the present utility model;

[0015] Figure 4 is a partial enlarged view of the A1 end of the present utility model;

[0016] Figure 5 This is the partial enlarged view of the A2 end of the present utility model;

[0017] 1 - mounting box; 2 - hanging rack; 3 - electric control box; 4 - connecting rack; 5 - grinding structure; 6 - height detection structure; 7 - slider; 8 - chute; 9 - electric push rod; 10 - fixing hole; 11 - fixing column; 12 - top plate; 13 - bottom plate; 14 - sliding rod; 15 - sleeve; 16 - stop head; 17 - first spring; 18 - bearing seat; 19 - mounting shaft; 20 - grinding roller; 21 - tray; 22 - limiting column; 23 - pressing plate; 24 - limiting nut; 25 - motor; 26 - mounting frame; 27 - guiding block; 28 - U-shaped frame; 29 - limiting nut; 30 - limiting disc; 31 - second spring; 32 - tension and compression sensor; 33 - roller. Specific embodiments

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0019] Please refer to Figures 1-5 , the present utility model provides a technical solution:

[0020] A road construction and maintenance device includes an installation box 1. On one side of the installation box 1, a hanging rack 2 is connected, which can adjust its height. On the other side of the installation box 1, a grinding structure 5 for grinding the guardrail is connected through a connecting frame 4. On one side of the grinding structure 5, a height detection structure 6 that contacts the top of the guardrail is installed. On the other side of the grinding structure 5, a dust collection structure for collecting the dust generated by grinding is installed. By installing the hanging rack 2 on the side of the carriage, then starting the vehicle and controlling the operation of the electric push rod inside the hanging rack 2 at the same time, the grinding roller 20 is made to correspond to the corrugated guardrail. At the same time, the roller 33 inside the height detection structure 6 is made to contact the top of the corrugated guardrail, and the measurement data of the tensile and compressive force sensor 32 at this time is recorded, which is recorded as the reference plane. Then the grinding structure 5 is made to work, and at the same time the vehicle first moves towards the corrugated guardrail, making the grinding roller 20 inside the grinding structure 5 closely adhere to the corrugated guardrail. Then the vehicle slowly moves along the road, and at the same time it is ensured that the roller 33 always rolls on the corrugated guardrail. Thus, the roller 33 can move up and down with the undulation of the corrugated guardrail, so that the measurement data of the tensile and compressive force sensor 32 changes. The tensile and compressive force sensor 32 sends the measured data to the electric control box 3. The electric control box 3 compares the measured data with the initial data, thereby controlling the telescopic movement of the electric push rod 9, so that the grinding roller 20 can always closely adhere to the corrugated guardrail, thus ensuring the stable and smooth progress of grinding.

[0021] A chute 8 is opened inside the hanging rack 2. At the position corresponding to the chute 8 on the side of the installation box 1, a slider 7 is installed. The top of the slider 7 is connected to the top of the chute 8 through an electric push rod 9. An electric control box 3 is installed at the top of the hanging rack 2. A fixing hole 10 is opened on the hanging rack 2, and a fixing column 11 is threadedly connected inside the fixing hole 10. By controlling the operation of the electric push rod 9, the slider 7 can be driven to move up and down, thereby facilitating the adjustment of the height of the installation box 1, and thus driving the grinding roller 20 to move up and down.

[0022] The connecting frame 4 includes a top plate 12 and a bottom plate 13 distributed up and down. Slide rods 14 are installed on the sides of the top plate 12 and the bottom plate 13. A sleeve 15 is installed inside the installation box 1. The top of the slide rod 14 is arranged inside the sleeve 15 and is connected with a stop head 16. A first spring 17 is sleeved outside the slide rod 14 inside the sleeve 15. Under the combined action of the slide rod 14 and the first spring 17, the grinding roller 20 can always closely adhere to the surface of the corrugated guardrail, thus facilitating the grinding operation. At the same time, it is ensured that as long as the distance between the vehicle and the corrugated guardrail is within the set interval, the grinding roller 20 can always be in close contact with the corrugated guard plate. The setting of the distance interval between the vehicle and the corrugated guardrail is mainly determined by the deformation amount of the first spring 17 and the length of the slide rod 14 inside the sleeve 15.

[0023] The grinding structure 5 includes a bearing seat 18 and a motor 25. The motor 25 is installed at the bottom end of the top plate 12, and the bearing seat 18 is installed on the surface of the bottom plate 13. A mounting shaft 19 is connected to the output shaft of the motor 25 through a coupling. The bottom end of the mounting shaft 19 is arranged inside the bearing seat 18. A tray 21 is installed on the side of the mounting shaft 19. A grinding roller 20 is sleeved outside the mounting shaft 19 above the tray 21. A limiting column 22 passing through the inside of the grinding roller 20 is installed on the surface of the tray 21. A pressure plate 23 slidably connected to the limiting column 22 is sleeved outside the mounting shaft 19. A limiting nut 24 is threadedly connected to the outside of the limiting column 22 above the pressure plate 23. When the motor 25 works, it drives the mounting shaft 19 to rotate, thereby driving the grinding roller 20 to rotate, so as to perform the grinding operation. The specification of the grinding roller 20 needs to be selected according to the specification of the corrugated guard plate to be ground.

[0024] The height detection structure 6 includes a mounting frame 26 installed on one side of the top plate 12. Inside the mounting frame 26, a U-shaped frame 28 capable of sliding up and down is connected through a guide block 27. A limiting nut 29 is threadedly connected to the U-shaped frame 28 above the guide block 27. A limiting disk 30 is installed on the side of the U-shaped frame 28 below the U-shaped frame 28. A pull-pressure sensor 32 sleeved outside the U-shaped frame 28 is installed at the bottom end of the mounting frame 26. A second spring 31 sleeved outside the U-shaped frame 28 is installed at the bottom end of the pull-pressure sensor 32. Thus, the roller 33 can move along with the undulation of the corrugated guard plate, so that the measurement data of the pull-pressure sensor 32 changes. According to the industrial computer inside the electric control box 3, calculations are made to obtain the distance that the grinding roller 20 needs to move, and then the work of the electric push rod 9 is controlled to move the grinding roller 20 up and down.

[0025] The dust collection structure includes a main pipe 34 installed on the other side of the top plate 12. The bottom end of the main pipe 34 is distributed with extraction pipes 35. An air inlet is opened on the surface of the main pipe 34 corresponding to the grinding structure 5. The main pipe 34 is connected to an air extractor through a hose, and a filter box is arranged between the air extractor and the main pipe 34. Thus, it is convenient to collect the dust generated by grinding and reduces the pollution to the environment.

[0026] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A road construction and maintenance device, comprising an installation box (1), characterized in that: On one side of the installation box (1), a hanging rack (2) capable of adjusting its height is connected. On the other side of the installation box (1), a grinding structure (5) for grinding the guardrail is connected through a connecting frame (4). On one side of the grinding structure (5), a height detection structure (6) in contact with the top of the guardrail is installed. On the other side of the grinding structure (5), a dust collection structure for collecting the dust generated by grinding is installed.

2. The road construction and maintenance device according to claim 1, characterized in that: A chute (8) is provided inside the hanging rack (2). At the position of the side face of the installation box (1) corresponding to the chute (8), a slider (7) is installed. The top end of the slider (7) is connected to the top end of the chute (8) through an electric push rod (9). An electric control box (3) is installed at the top end of the hanging rack (2). A fixing hole (10) is provided on the hanging rack (2), and a fixing column (11) is threadedly connected inside the fixing hole (10).

3. A road construction and maintenance device according to claim 1, characterized in that: The connecting frame (4) includes a top plate (12) and a bottom plate (13) distributed vertically. Slide rods (14) are installed on the side faces of the top plate (12) and the bottom plate (13). A sleeve (15) is installed inside the installation box (1). The top end of the slide rod (14) is arranged inside the sleeve (15) and connected with a stop head (16). A first spring (17) is sleeved outside the slide rod (14) inside the sleeve (15).

4. A road construction and maintenance device according to claim 3, characterized in that: The grinding structure (5) includes a bearing seat (18) and a motor (25). The motor (25) is installed at the bottom end of the top plate (12). The bearing seat (18) is installed on the surface of the bottom plate (13). The output shaft of the motor (25) is connected with an installation shaft (19) through a coupling. The bottom end of the installation shaft (19) is arranged inside the bearing seat (18). A tray (21) is installed on the side face of the installation shaft (19). A grinding roller (20) is sleeved outside the installation shaft (19) above the tray (21). A limiting column (22) passing through the inside of the grinding roller (20) is installed on the surface of the tray (21). A pressure plate (23) slidably connected with the limiting column (22) is sleeved outside the installation shaft (19). A limiting nut (24) is threadedly connected outside the limiting column (22) above the pressure plate (23).

5. The road construction and maintenance device according to claim 3, characterized in that: The height detection structure (6) includes an installation frame (26) installed on one side of the top plate (12). Inside the installation frame (26), a U-shaped frame (28) capable of sliding up and down is connected through a guiding block (27). A limiting nut (29) is threadedly connected to the U-shaped frame (28) above the guiding block (27). A limiting disk (30) is installed on the side face of the U-shaped frame (28) below the U-shaped frame (28). A tension and compression sensor (32) sleeved outside the U-shaped frame (28) is installed at the bottom end of the installation frame (26). A second spring (31) sleeved outside the U-shaped frame (28) is installed at the bottom end of the tension and compression sensor (32).

6. The road construction and maintenance device according to claim 3, characterized in that: The dust collection structure includes a main pipe (34) installed on the other side of the top plate (12). The bottom end of the main pipe (34) is distributed with extraction pipes (35). An air inlet is formed on the surface of the main pipe (34) corresponding to the grinding structure (5). The main pipe (34) is connected to an air extractor through a hose.