Fixture for bottom plate of water mill
Through modular design and elastic material layer water grinder base plate fixture, the problems of high cost and insufficient versatility of traditional fixtures are solved, and efficient and flexible workpiece fixation and precise clamping are achieved.
Patent Information
- Application Number
- CN202422098900.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The design of traditional water grinder fixtures leads to the need for customized special fixtures for each product, which increases the cost of equipment purchase and maintenance, and has problems of insufficient versatility and flexibility.
The modular design of the water grinder base clamp is used to achieve rapid replacement through the connection of cells and sleeves. It combines the elastic material layer and magnet layer to improve clamping stability, and adapts to different models of products.
Reduces fixture cost and manufacturing cycle, improves the versatility and flexibility of fixtures, ensures stable fixation and precise clamping of workpieces, and reduces material loss and storage space.
Smart Images
Figure CN223071151U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of jigs, and particularly relates to a bottom plate jig for a water mill. Background Art
[0002] As a kind of mechanical equipment widely used in stone processing, ceramic production and other surface treatments of various materials, the water mill plays an important role in industrial production. With the increasing requirements of modern manufacturing for efficiency and precision, the design of water mills and their supporting jigs has also experienced a development process from simple to complex and from single function to multi-function. The traditional design of water mill jigs usually focuses on the fixing requirements of specific products, which results in the need to customize special jigs for each product, thus increasing the equipment purchase cost and maintenance cost.
[0003] Although the modular design has improved the versatility and flexibility of the jig to a certain extent, most of the current water mill jigs on the market still have some limitations. For example, they can often only be applicable to a limited number of product types, which means that enterprises need to stock a large number of jigs of different specifications to meet the diversified processing needs. This not only leads to high manufacturing costs and long manufacturing cycles, but also increases material losses, occupies more storage space, and brings great challenges to the management and maintenance of jigs. Therefore, we propose a bottom plate jig for a water mill. Content of the Utility Model
[0004] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a bottom plate jig for a water mill, which is provided with a modular structure, convenient for replacement according to products, and some modules can be replaced separately to adapt to products of different models but in the same series.
[0005] The utility model is realized as follows: a bottom plate jig for a water mill includes an installation shell, and a plurality of cells are fixedly connected inside the installation shell. A first installation hole is opened at the bottom of the cell, a sleeve is fixedly connected to the lower part of the first installation hole, internal threads are provided inside the sleeve, an opening for the sleeve to pass through is opened at the bottom of the installation shell, a jig unit is arranged above the cell, a unit bottom plate is fixedly connected to the lower part of the jig unit, a first screw hole is opened at the lower part of the unit bottom plate, and the sleeve is connected to the first screw hole through a bolt. A placement groove is opened at the upper part of the jig unit, a magnet layer is fixedly connected between the jig unit and the unit bottom plate, and a stainless steel wheel body is fixedly connected to the lower part of the installation shell.
[0006] Optionally, the jig unit is an elastic material layer body, the unit bottom plate is a plastic layer body, and the thickness of the jig unit is not less than 1 centimeter.
[0007] Optionally, strip plates are respectively provided on the left side and the right side of the installation shell, and flanging parts are respectively provided on the front side and the rear side of the strip plates.
[0008] Optionally, the flanging part is connected to the installation shell by bolts, and a strip slider is welded on the outer side of the flanging part.
[0009] Optionally, a connecting plate is welded on the upper part of the strip plate, and a silica gel pressing plate is connected to the connecting plate by hexagon bolts.
[0010] Optionally, a second screw hole is formed in the silica gel pressing plate, and a counterbore is formed in the second screw hole.
[0011] Optionally, a connecting strip is fixedly connected to the upper part of the connecting plate, and a handle is fixedly connected to the upper part of the connecting strip.
[0012] Optionally, it further includes an external box body, and a groove for accommodating a stainless steel wheel body and a sleeve is formed in the upper part of the external box body.
[0013] Optionally, a strip chute is welded on the upper part of the external box body, and a vertical plate is welded on one side of the strip chute.
[0014] Optionally, the number of the vertical plates is set to two, a protective plate is welded on one side of the two vertical plates, and a smooth layer is provided on the upper part of the vertical plates.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] 1. A number of cells are fixedly connected inside the installation shell. A first installation hole is formed at the bottom of the cell and is connected to a first screw hole on the unit bottom plate through a sleeve. This design enables different cells to be quickly replaced according to different processing objects, thereby realizing the effective fixation of various workpieces with different sizes and shapes. Each cell can be optimized for a specific workpiece to ensure the best clamping effect.
[0017] 2. Through the modular design of the cells, the flexibility and versatility of the fixture are realized, the demand for special fixtures for single products is reduced, the manufacturing cost is lowered, the manufacturing cycle is shortened, and the material loss is reduced. The selection of various cells improves the adaptability of the fixture to different workpieces and enhances the flexibility and efficiency in the processing process. Through the design of the fixture unit with an elastic material layer body and the magnet layer, the stability and safety of workpiece fixation are improved.
[0018] Through the following detailed description of the exemplary embodiments of the present utility model with reference to the accompanying drawings, other features and advantages of the present utility model will become clear. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1It is a structural schematic diagram provided by the present utility model;
[0020] Figure 2 It is a first - perspective schematic diagram of the mounting shell provided by the present utility model;
[0021] Figure 3 It is a second - perspective schematic diagram of the mounting shell provided by the present utility model;
[0022] Figure 4 It is a schematic diagram of the strip - shaped plate provided by the present utility model;
[0023] Figure 5 It is a schematic diagram of the unit bottom plate provided by the present utility model.
[0024] In the figure: 1. External box body; 2. Groove; 3. Vertical plate; 4. Strip - shaped sliding groove; 5. Mounting shell; 6. Protective plate; 7. Cell; 8. First mounting hole; 9. Flanging part; 10. Strip - shaped slider; 11. Strip - shaped plate; 12. Connecting plate; 13. Clamping unit; 14. Sleeve; 15. Stainless - steel wheel body; 16. Handle; 17. Connecting strip; 18. Silicone pressing plate; 19. Hexagonal bolt; 20. Second screw hole; 21. Magnet layer; 22. Unit bottom plate; 23. Placing groove; 24. First screw hole. Specific embodiments
[0025] To further understand the content, features and effects of the present utility model, the following embodiments are exemplified and described in detail in conjunction with the accompanying drawings.
[0026] As Figures 1 to 5 shown, a water - mill bottom - plate clamp provided by an embodiment of the present utility model.
[0027] It includes a mounting shell 5. Inside the mounting shell 5, a plurality of cells 7 are fixedly connected. At the bottom of the cell 7, a first mounting hole 8 is opened. At the lower part of the first mounting hole 8, a sleeve 14 is fixedly connected. Inside the sleeve 14, an internal thread is provided. At the bottom of the mounting shell 5, an opening for the sleeve 14 to pass through is opened. At the upper part of the cell 7, a clamping unit 13 is provided. At the lower part of the clamping unit 13, a unit bottom plate 22 is fixedly connected. At the lower part of the unit bottom plate 22, a first screw hole 24 is opened. The sleeve 14 is connected to the first screw hole 24 through a bolt. At the upper part of the clamping unit 13, a placing groove 23 is opened. A magnet layer 21 is fixedly connected between the clamping unit 13 and the unit bottom plate 22. At the lower part of the mounting shell 5, a stainless - steel wheel body 15 is fixedly connected.
[0028] The clamping unit 13 is an elastic material layer body, the unit bottom plate 22 is a plastic layer body, and the thickness of the clamping unit 13 is not less than 1 centimeter.
[0029] Strip - shaped plates 11 are respectively arranged on the left and right sides of the mounting shell 5, and flanging parts 9 are respectively arranged on the front and rear sides of the strip - shaped plates 11.
[0030] The flanging part 9 is connected to the mounting shell 5 by bolts, and a strip-shaped slider 10 is welded to the outside of the flanging part 9.
[0031] A connecting plate 12 is welded to the upper part of the strip-shaped plate 11, and a silica gel pressing plate 18 is connected to the connecting plate 12 by a hexagon bolt 19.
[0032] A second screw hole 20 is provided on the silica gel pressing plate 18, and a counterbore is provided in the second screw hole 20.
[0033] A connecting bar 17 is fixedly connected to the upper part of the connecting plate 12, and a handle 16 is fixedly connected to the upper part of the connecting bar 17.
[0034] It further includes an external box body 1, and a groove 2 for accommodating the stainless steel wheel body 15 and the sleeve 14 is provided on the upper part of the external box body 1.
[0035] A strip-shaped chute 4 is welded to the upper part of the external box body 1, and a vertical plate 3 is welded to one side of the strip-shaped chute 4.
[0036] The number of the vertical plates 3 is set to two, a protective plate 6 is welded to one side of the two vertical plates 3, and a smooth layer is provided on the upper part of the vertical plate 3.
[0037] Working principle: For this water mill bottom plate fixture, when in use, the workpiece is placed in the placement groove 23 of the fixture unit 13 to play a role in fixing the workpiece. The whole fixture is composed of a number of fixture units 13 combined together. The fixture unit 13 and the unit bottom plate 22 are installed inside the cell 7 by bolts. When grinding is required, the grinding machine is brought close to the workpiece for grinding. When necessary, the handle 16 can be pushed to drive the mounting shell 5 and the workpiece to move left and right, which plays a role in facilitating the grinding of local parts. When replacing similar products, the independent fixture unit 13 can be replaced separately without having to replace the whole set of fixtures.
[0038] A number of cells 7 are fixedly connected inside the mounting shell 5. A first mounting hole 8 is provided at the bottom of the cell 7 and is connected to the first screw hole 24 on the unit bottom plate 22 through the sleeve 14. The modular design of the cell 7 allows for the quick replacement of different cells 7 according to different processing objects, realizing the effective fixation of workpieces of various different sizes and shapes. This modular design breaks through the dependence of traditional fixtures on a single product and improves the versatility and flexibility of the fixture.
[0039] Aiming at the problems in the prior art such as high fixture cost, long manufacturing cycle, and much material loss, through the quick replacement of the cell 7, the cost and manufacturing cycle of the fixture are significantly reduced, and the material loss is reduced.
[0040] Elastic material layers such as sponges or silicone gels can deform appropriately according to the pressure requirements of different workpieces, providing a better clamping effect. The use of the elastic material layer ensures that the fixture unit 13 can be finely adjusted according to the shapes and sizes of different workpieces, improving the clamping accuracy and stability. It solves the problems of unstable clamping or workpiece surface damage caused by excessive rigidity of traditional fixtures.
[0041] The use of the elastic material layer enables the fixture unit 13 to better adapt to workpieces of different shapes. Even when encountering dimensional changes during the machining process, it can maintain a good clamping effect, thus reducing the risk of workpiece displacement caused by improper clamping.
[0042] The thickness of the elastic material layer is not less than 1 centimeter, ensuring sufficient buffer space. It can not only effectively clamp the workpiece but also avoid workpiece deformation or damage caused by excessive clamping.
[0043] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bottom plate fixture for a water mill, comprising a mounting shell (5), characterized in that: Inside the installation shell (5), several cells (7) are fixedly connected. At the bottom of the cell (7), a first installation hole (8) is opened. At the lower part of the first installation hole (8), a sleeve (14) is fixedly connected. The inside of the sleeve (14) is provided with internal threads. At the bottom of the installation shell (5), an opening for the sleeve (14) to pass through is opened. At the upper part of the cell (7), a fixture unit (13) is provided. At the lower part of the fixture unit (13), a unit bottom plate (22) is fixedly connected. At the lower part of the unit bottom plate (22), a first screw hole (24) is opened. The sleeve (14) is connected to the first screw hole (24) by a bolt. At the upper part of the fixture unit (13), a placement groove (23) is opened. Between the fixture unit (13) and the unit bottom plate (22), a magnet layer (21) is fixedly connected. At the lower part of the installation shell (5), a stainless steel wheel body (15) is fixedly connected.
2. The water mill bottom plate fixture according to claim 1, wherein: The fixture unit (13) is an elastic material layer body, the unit bottom plate (22) is a plastic layer body, and the thickness of the fixture unit (13) is not less than 1 centimeter.
3. The jig for the bottom plate of a water mill according to claim 1, characterized in that: On the left and right sides of the installation shell (5), strip plates (11) are respectively provided. On the front and rear sides of the strip plate (11), flanging parts (9) are respectively provided.
4. The jig for the bottom plate of a water mill according to claim 3, characterized in that: The flanging part (9) is connected to the installation shell (5) by a bolt, and a strip slider (10) is welded on the outside of the flanging part (9).
5. The jig for the bottom plate of a water mill according to claim 3, characterized in that: On the upper part of the strip plate (11), a connecting plate (12) is welded. The connecting plate (12) is connected to a silica gel pressing plate (18) by a hexagon bolt (19).
6. The jig for the bottom plate of a water mill according to claim 5, wherein: On the silica gel pressing plate (18), a second screw hole (20) is opened, and a counterbore is opened in the second screw hole (20).
7. The jig for the bottom plate of a water mill according to claim 5, characterized in that: On the upper part of the connecting plate (12), a connecting strip (17) is fixedly connected. On the upper part of the connecting strip (17), a handle (16) is fixedly connected.
8. A bottom plate fixture of a water mill according to claim 1, characterized in that: It further includes an external box body (1). At the upper part of the external box body (1), a groove (2) for accommodating the stainless steel wheel body (15) and the sleeve (14) is opened.
9. The water mill bottom plate fixture according to claim 8, wherein: On the upper part of the external box body (1), a strip chute (4) is welded. On one side of the strip chute (4), a vertical plate (3) is welded.
10. A water mill bottom plate fixture according to claim 9, characterized in that: The number of the vertical plates (3) is set to two. On one side of the two vertical plates (3), a protection plate (6) is welded. At the upper part of the vertical plate (3), a smooth layer is provided.