Peripheral grinding blade placing tray

By designing funnel-shaped knife tip giving way grooves and partition placement grooves on the material disk substrate and using bakelite strips or acrylic strips to support them, the problem of deformation and small contact surface of the material disk is solved, and higher clamping accuracy and placement quantity are achieved, and processing efficiency is improved.

CN223071219UActive Publication Date: 2025-07-08FUNIK ULTRAHARD MATERIAL
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422126965.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-08-13
Filing Date
2024-08-30
Publication Date
2025-07-08
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing peripheral abrasive discs have problems with deformation and small support contact surfaces, which affects the clamping accuracy of the robot and the limited number of blades placed.

Method used

A peripheral sharpening blade placing material tray is designed, and a funnel-shaped knife tip giving way and partition placing groove are opened on the material tray base, combined with bakelite strips or acrylic strips for stable support, increasing the contact area, and the partition and give way grooves are arranged at equal intervals for easy clamping by robots.

Benefits of technology

It improves the stability of the material tray and the clamping accuracy of the robot, increases the number of blades placed, and improves processing efficiency and consistency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223071219U_ABST
    Figure CN223071219U_ABST
Patent Text Reader

Abstract

The utility model provides a peripheral grinding blade placing tray which comprises a tray base body, a plurality of tool nose receding grooves with funnel-shaped sections are formed in the tray base body in the length direction, and a plurality of partition plate placing grooves used for separating the tool nose receding grooves are formed in the tray base body in the width direction. Partition strips are movably arranged in the partition plate containing grooves. Every two adjacent dividing strips and the two inclined walls of the top of the tool nose receding groove are encircled to form a containing space for containing peripheral sharpening blades. According to the peripheral grinding blade placing tray, the deformation of the tray can be reduced, and the contact area between the sheet-shaped blades and the tray is increased.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of blade trays, and specifically, to a peripheral grinding blade placement tray. Background Art

[0002] The emergence of superhard tools represented by CBN tools is representative of high-speed cutting and high-efficiency machining. Compared with traditional cemented carbide tools, it has very high hardness and wear resistance, shows red hardness and thermochemical stability at high cutting temperatures, etc., and is more suitable for advanced machining methods such as high-speed and dry cutting and "turning instead of grinding". Currently, it has also been widely used in metal processing in various industries. During the manufacturing process of CBN superhard tools, processes such as surface grinding, double-sided grinding, peripheral grinding, precision grinding, and passivation are required. Among them, peripheral grinding is the most important process in the entire CBN superhard tool processing. Its characteristics are automatic loading and unloading by a manipulator, realizing full automation, being suitable for batch production, with high machining accuracy and good consistency of processed products. However, there are many preparatory works before peripheral grinding, and the tray is particularly important. The selection of the tray affects the grasping accuracy of the manipulator, enables full-automatic machining, and machining efficiency. However, existing peripheral grinding trays have defects such as deformation and small support contact surfaces, which affect the clamping operation, and due to size limitations, the number of blades that can be placed is limited.

[0003] The utility model patent with the authorization announcement number CN217596912U discloses an integral tool tray fixture, including a loading plate, a unloading plate, and a connecting component. The loading plate and the unloading plate are installed and matched through the connecting component. A counterbore positioning hole is opened on the upper surface of the unloading plate, and a lower through hole that can pass through the shank of the integral tool is opened at the center position of the counterbore positioning hole. An upper through hole corresponding to the lower through hole and capable of passing through the shank of the integral tool installed by the integral tool tray fixture is opened on the loading plate. An elastic fastener is installed in the counterbore positioning hole. This integral tool tray fixture has advantages such as simple and compact structure, being able to be used in multiple processes and improving production efficiency, but the integral tool tray fixture is not suitable for placing sheet-shaped CBN tools. Content of the Utility Model

[0004] In order to reduce the deformation of the tray and increase the contact area between the sheet-shaped blade and the tray, the technical solution adopted by the utility model is: a peripheral grinding blade placement tray, including a tray base body. A plurality of tip relief grooves with a funnel-shaped cross-section are opened on the tray base body along the length direction. A plurality of partition placement grooves for separating the tip relief grooves are opened on the tray base body along the width direction. A partition strip is movably arranged in the partition placement groove;

[0005] Two adjacent partition strips and the two inclined walls at the top of the tip relief groove enclose to form a placement space for accommodating peripheral grinding blades.

[0006] Based on the above, in order to stably support the peripheral grinding blade and increase the support contact surface, the partition placing groove is vertically arranged with the tool tip relief groove.

[0007] Based on the above, in order to facilitate the manipulator to pick up the peripheral grinding blade, multiple tool tip relief grooves are arranged at equal intervals.

[0008] Based on the above, in order to facilitate the manipulator to pick up the peripheral grinding blade, multiple partition placing grooves are arranged at equal intervals.

[0009] Based on the above, the depth value of the partition placing groove is less than or equal to the depth value of the tool tip relief groove.

[0010] Based on the above, the separating strip is made of bakelite or acrylic strip.

[0011] Based on the above, in order to carry out stable support, when the separating strip is placed in the partition placing groove, the top of the separating strip is set to be higher than the upper surface of the tray base body.

[0012] Based on the above, the two ends of the separating strip are provided with arc transitions.

[0013] The utility model has substantial characteristics and progress compared with the prior art. Specifically, the peripheral grinding blade placing tray provided by the utility model adopts bakelite material or acrylic material, and slots are opened on the whole plate according to the blade shape, so that the peripheral grinding blade placing tray forms an integral molding structure. The overall tray is not easy to deform after long-term use. At the same time, the tray angle is designed to be the same as the blade angle. When placing the blade, both sides of the lower side of the blade can contact the side wall of the tray slot, thereby increasing the contact area between the blade and the tray and making the placement position of each blade the same.

[0014] Specifically, the tray angle, that is, the included angle between the two inclined walls at the top of the tool tip relief groove, can be set to 35 degrees, 55 degrees, 60 degrees, 80 degrees, 90 degrees according to production needs.

[0015] Furthermore, the tool tip relief grooves are separated by bakelite strips or acrylic strips, which ensures that the distance between the blades is consistent. The tray is designed to be rectangular, increasing the length, so that the number of blades placed is more than twice that of the original tray. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the overall structure of the peripheral grinding blade placing tray provided by the utility model.

[0017] Figure 2 is a schematic diagram of the partial structure of the peripheral grinding blade placing tray provided by the utility model.

[0018] Figure 3The utility model is a partial structural schematic diagram of a peripheral grinding blade placement tray after bakelite strips are installed.

[0019] Figure 4 The utility model is a schematic diagram of the structure of bakelite strips placed in a material tray for peripheral grinding blades.

[0020] Figure 5 It is a schematic diagram of the cross-sectional structure of a peripheral grinding blade placement tray provided by the utility model.

[0021] Figure 6 It is a schematic diagram of the partial structure of the cross section of the peripheral grinding blade placement tray provided by the utility model.

[0022] In the figure: 1. material tray base; 2. middle partition placement groove; 3. knife tip clearance groove; 4. left oblique side wall; 5. right oblique side wall at the edge; 6. right oblique side wall; 7. end partition placement groove; 8. dividing strip; 9. arc transition; 10. blade base; 11. superhard knife head. DETAILED DESCRIPTION

[0023] The technical solution of the utility model is further described in detail below through specific implementation methods.

[0024] Example 1

[0025] This embodiment provides a peripheral grinding blade placement tray, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, it comprises a tray base 1, on which a plurality of knife tip clearance grooves 3 with funnel-shaped cross sections are provided along the length direction. A plurality of partition placement grooves for separating the knife tip clearance grooves 3 are provided along the width direction on the tray base 1, and a partition bar 8 is movably provided in the partition placement groove.

[0026] Two adjacent dividing strips 8 and the two inclined walls at the top of the blade tip clearance groove 3 are combined to form a placement space for accommodating the peripheral grinding blades. Figure 5 and Figure 6 The peripheral grinding blade comprises a blade base 10 and superhard blade heads 11 welded to the two tips of the blade base. When placed, the front and rear surfaces of the blade base 10 are in contact with the adjacent dividing strips, and the lower side of the blade base 10 is in contact with the two inclined walls at the top of the blade tip clearance groove 3. The superhard blade head 11 is suspended above the bottom of the blade tip clearance groove.

[0027] In this embodiment, the depth of the partition placement groove is less than or equal to the depth of the knife tip clearance groove. The partition strip can be made of bakelite strip or acrylic strip. Arc transitions 9 are provided at both ends of the partition strip.

[0028] Specifically, according to the position distribution, the multiple partition placing grooves can be divided into end partition placing grooves 7 located at both ends of the tray base body and multiple middle partition placing grooves 2 located inside.

[0029] According to the inclination direction and distribution position, the two inclined walls at the top of the tool tip relief groove can be divided into an edge right inclined side wall 5, a right inclined side wall 6, and a left inclined side wall 4.

[0030] Embodiment 2

[0031] This embodiment provides a peripheral grinding blade placing tray. The main difference from Embodiment 1 is that in this embodiment, in order to stably support the peripheral grinding blade and increase the support contact surface, the partition placing groove is vertically arranged with respect to the tool tip relief groove.

[0032] Embodiment 3

[0033] This embodiment provides a peripheral grinding blade placing tray. The main difference from Embodiment 1 is that in this embodiment, in order to facilitate the manipulator to pick up the peripheral grinding blade, multiple tool tip relief grooves are arranged at equal intervals. Multiple partition placing grooves are arranged at equal intervals.

[0034] Embodiment 4

[0035] This embodiment provides a peripheral grinding blade placing tray. The main difference from Embodiment 1 is that in this embodiment, in order to provide stable support, when the partition strip is placed in the partition placing groove, the top of the partition strip is set higher than the upper surface of the tray base body.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: it is still possible to modify the specific implementation manners of the present invention or perform equivalent replacements for some technical features; without departing from the spirit of the technical solutions of the present invention, they should all be covered by the scope of the technical solutions claimed by the present invention.

Claims

1. A peripheral grinding blade placement tray, characterized in that: It includes a tray base body, on which a plurality of tool tip relief grooves with a funnel-shaped cross-section are provided along the length direction, and a plurality of partition placement grooves for separating the tool tip relief grooves are provided along the width direction of the tray base body, and a partition strip is movably arranged in the partition placement groove; Two adjacent partition strips and two inclined walls at the top of the tool tip relief groove enclose to form a placement space for accommodating peripheral grinding blades.

2. The peripheral grinding blade placement tray according to claim 1, wherein: The partition placement groove is perpendicular to the tool tip relief groove.

3. The peripheral grinding blade placing tray according to claim 1 or 2, characterized in that: The plurality of tool tip relief grooves are arranged at equal intervals.

4. The peripheral grinding blade placing tray according to claim 1 or 2, characterized in that: The plurality of partition placement grooves are arranged at equal intervals.

5. The peripheral grinding blade placing tray according to claim 1, characterized in that: The depth value of the partition placement groove is less than or equal to the depth value of the tool tip relief groove.

6. The peripheral grinding blade placing tray according to claim 1 or 2 or 5, characterized in that: The partition strip is a bakelite strip or an acrylic strip.

7. The peripheral grinding blade placement tray according to claim 1, wherein: When the partition strip is placed in the partition placement groove, the top of the partition strip is set higher than the upper surface of the tray base body.

8. The peripheral grinding blade placement tray according to claim 1 or 2 or 5 or 7, characterized in that: Arc transitions are provided at both ends of the partition strip.

Citation Information

Patent Citations

  • Fixture for integral cutter charging tray

    CN217596912U