Clamping jig for assembling top cabinets of various heavy trucks

By designing clamping fixtures with horizontal and vertical clamping mechanisms, the problem of poor adaptability of the clamp is solved, and the stable clamping of the heavy truck roof cabinet is achieved, which improves assembly accuracy and safety.

CN223071255UActive Publication Date: 2025-07-08CHANGSHA HONGSHUN AUTOMOBILE INTERIOR DECORATION CO LTD
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Patent Information

Application Number
CN202422139397.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-08
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The existing clamping fixtures cannot be adapted to heavy truck ceiling cabinets of different sizes, resulting in poor installation stability and affecting assembly efficiency and quality.

Method used

A clamping fixture including a transverse clamping mechanism and a vertical clamping mechanism is designed. Through the cooperation of a bidirectional screw and a threaded column, a stable clamping of the ceiling cabinet is achieved, and a soft pad is provided to reduce extrusion damage.

Benefits of technology

It realizes stable clamping of roof cabinets of different sizes, improves assembly accuracy and safety, and protects the surface quality of the workpiece.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of clamping jigs, particularly relates to a clamping jig for assembling top cabinets of various heavy trucks, and aims to solve the problems that when different top cabinets are installed and stabilized in the prior art, the clamping jig can not be well matched with the top cabinets with different sizes, so that the installation of the top cabinets with larger or smaller sizes is influenced, the practicability of the jig is lower, and the cost is higher. According to the technical scheme, the top cabinet comprises a cabinet body, a bottom plate and a top plate, the top plate is arranged over the bottom plate, connecting holes used for connecting a jig and equipment are formed in the four corners of the top plate, and the cabinet body is placed on the side, close to the bottom plate, of the top plate; according to the top cabinet clamping device for the heavy truck, top cabinets of different sizes are clamped and stabilized, all-directional stable clamping of the top cabinet of the heavy truck in the assembling process is ensured, the machining precision and safety are improved, meanwhile, extrusion damage to the top cabinet of the heavy truck in the clamping process is effectively reduced through the arranged soft cushion, and the surface quality of a workpiece is protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamping fixtures, in particular to a clamping fixture for assembling various heavy truck overhead cabinets. Background Technique

[0002] The heavy truck overhead cabinet is an important part of the heavy truck cab, mainly used to provide enclosed storage space and play the roles of storage and sunshade. Clamping fixtures play a key role in the assembly process of heavy truck overhead cabinets. They can ensure the precise positioning and stable clamping of components during the assembly process, thereby improving the assembly efficiency and quality.

[0003] However, the following problems exist in the existing clamping fixtures: When installing and stabilizing different overhead cabinets, they may not be well adapted to overhead cabinets of different sizes, which will affect the installation of larger or smaller overhead cabinets, resulting in low practicability of the fixture and affecting the installation of the overhead cabinet. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the shortcomings in the existing technology that when installing and stabilizing different overhead cabinets, they may not be well adapted to overhead cabinets of different sizes, which will affect the installation of larger or smaller overhead cabinets, resulting in low practicability of the fixture and affecting the installation of the overhead cabinet, and to propose a clamping fixture for assembling various heavy truck overhead cabinets.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A clamping fixture for assembling various heavy truck overhead cabinets, including a cabinet body, a bottom plate and a top plate. The top plate is arranged directly above the bottom plate. Connection holes for connecting the fixture with equipment are opened at the four corners of the top plate. The cabinet body is placed on the side close to the top plate and the bottom plate. The top and bottom of the cabinet body are respectively attached to the sides close to the top plate and the bottom plate. A second soft pad for reducing the extrusion damage of the cabinet body is arranged at the bottom of the top plate;

[0007] A transverse clamping mechanism is arranged on the bottom plate for transversely clamping different overhead cabinets;

[0008] A vertical clamping mechanism is arranged between the top plate and the bottom plate for vertically clamping different overhead cabinets.

[0009] In a possible design, the lateral clamping mechanism includes a first rotating handle, a bidirectional lead screw, two sliding grooves, and two clamping plates. One side of the first rotating handle is fixedly connected to a first column. One end of the first column penetrates through one side of the bottom plate and is fixedly connected to one end of the bidirectional lead screw. The first column is rotatably connected to the bottom plate. A rectangular groove is formed in the top of the bottom plate. The two ends of the bidirectional lead screw are respectively rotatably connected to the inner walls of both sides of the same rectangular groove. A moving block is fixedly connected to the center of the bottom of each of the two clamping plates. The two moving blocks are both threadedly sleeved on the same bidirectional lead screw. Sliders are fixedly connected to both sides of the bottom of each of the two clamping plates. Two sliding grooves adapted to the sliders are formed in the top of the bottom plate. The two sliders are respectively slidably connected to the two sliding grooves. A first soft pad for reducing damage to the cabinet during clamping is provided on one side of each of the two clamping plates close to each other.

[0010] In a possible design, the vertical clamping mechanism includes a second rotating handle, a connecting rod, a threaded column, a connecting cylinder, four inner rods, four bottom cylinders, and four sliding rings. The top of the second rotating handle is fixedly connected to one end of the connecting rod. The other end of the connecting rod penetrates through the bottom of the bottom plate and is fixedly connected to the bottom end of the threaded column. The top end of the threaded column extends into the interior of the connecting cylinder. The connecting cylinder is threadedly sleeved on the threaded column. The top end of the connecting cylinder penetrates through the second soft pad and is fixedly connected to the bottom of the top plate. The bottoms of the four bottom cylinders are respectively fixedly connected to the four corners of the same bottom plate. The bottom ends of the four inner rods respectively extend into the interiors of the four bottom cylinders. The four sliding rings are respectively fixedly sleeved on the outer sides of the four inner rods. The four sliding rings are respectively slidably connected to the inner walls of the four bottom cylinders. The top ends of the four inner rods are respectively fixedly connected to the four corners of the top of the same top plate.

[0011] In a possible design, vertical blocks are fixedly connected to both sides of the top of the bottom plate. Two blocking rods for preventing interference of the rear side of the cabinet with the threaded column are fixedly connected to one side of each of the two vertical blocks close to each other. Sliding holes adapted to the blocking rods are formed in each of the two clamping plates and the two first soft pads. The two blocking rods are respectively slidably connected to the multiple sliding holes.

[0012] In a possible design, rotating columns are rotatably connected to both sides of the front side of the bottom plate. Limit blocks are fixedly sleeved on both of the two rotating columns. Bolt holes are formed in the front side of the bottom plate and on the two limit blocks. Fixing bolts are threadedly arranged in the bolt holes. The two limit blocks are fixedly connected to the bottom plate through the fixing bolts and the bolt holes. The top ends of the two limit blocks both extend to the front side of the cabinet.

[0013] In a possible design, a threaded hole is provided on the first rotating handle. A threaded rod is threadedly connected to the inner wall of the threaded hole. One end of the threaded rod is fixedly connected to a third rotating handle. A cross slot facilitating rotation is provided on the third rotating handle. The other end of the threaded rod is fixedly connected to a plug post for fixing the first rotating handle. A plurality of jacks adapted to the plug post are provided on one side of the bottom plate. A limiting ring preventing the threaded rod from detaching from the first rotating handle is fixedly sleeved on the plug post.

[0014] In this application, when it is necessary to install and stabilize the heavy truck top cabinet, the top plate is connected to the bottom of the device through the connection holes. Then, the operator places the heavy truck top cabinet on the bottom plate, between the top plate and the bottom plate. Subsequently, the operator rotates the first rotating handle. The first rotating handle drives the bidirectional lead screw to rotate in the rectangular slot through the first column. Since the two moving blocks are respectively threadedly sleeved on both ends of the bidirectional lead screw and their rotation is restricted by the cooperation of the sliders and the chutes, the rotation of the bidirectional lead screw will drive the two moving blocks to move towards or away from each other. When the two moving blocks move towards each other, they will drive the two clamping plates and the first soft pads installed on the inner sides of the clamping plates to clamp both sides of the heavy truck top cabinet, thereby achieving lateral stable clamping. Then, the operator rotates the second rotating handle. The second rotating handle drives the threaded column to rotate in the connecting cylinder through the connecting rod. Since the connecting cylinder is threadedly sleeved on the threaded column and the top end of the connecting cylinder is fixedly connected to the top plate, the rotation of the threaded column will cause the bottom plate to rise or fall relative to the top plate. After the bottom plate is lifted or lowered, the sides of the top plate and the bottom plate close to each other will perform vertical clamping on the heavy truck top cabinet, increasing its stability in the vertical direction. During the vertical clamping process, the inner rod slides in the bottom cylinder through the sliding ring to position the movement of the bottom plate and prevent the threaded column and the connecting cylinder from separating from each other. The setting of the blocking rod prevents the heavy truck top cabinet from interfering with the operation of the threaded column during the clamping process. The limiting block is fixedly connected to the bottom plate through the fixing bolt, and its top end extends to the front side of the heavy truck top cabinet, providing additional limiting and stability. When the heavy truck top cabinet is stably clamped by the lateral clamping mechanism, in order to prevent the clamping plates from accidentally loosening during subsequent operations, the operator can rotate the third rotating handle. The third rotating handle drives the threaded rod to rotate, causing the plug post to gradually approach and insert into the jacks on the bottom plate. The insertion of the plug post is restricted by the limiting ring to ensure that the threaded rod will not fall off from the first rotating handle, thereby locking the positions of the first rotating handle and the bidirectional lead screw and ensuring the stability of the clamping.

[0015] The beneficial effects of the present utility model are as follows:

[0016] In the present utility model, through the lateral clamping mechanism and the vertical clamping mechanism, the clamping and stabilization of top cabinets of different sizes are realized, and the all-round stable clamping of the heavy truck top cabinet during the assembly process is ensured, improving the processing accuracy and safety. At the same time, the provided soft pads effectively reduce the extrusion damage to the heavy truck top cabinet during the clamping process and protect the surface quality of the workpiece. Description of the Drawings

[0017] Figure 1 is the front view structural schematic diagram of the present utility model;

[0018] Figure 2 is the transverse clamping structural schematic diagram of the present utility model;

[0019] Figure 3 is the vertical clamping structural schematic diagram of the present utility model;

[0020] Figure 4 is the exploded view of the fixing structure of the present utility model;

[0021] Figure 5 is the sectional view of the telescopic rod structure of the present utility model;

[0022] Figure 6 is the enlarged schematic diagram of the structure of part A of the present utility model.

[0023] In the figure: 1, cabinet body; 2, bottom plate; 3, top plate; 4, bottom cylinder; 5, inner rod; 6, sliding ring; 7, clamping plate; 8, first soft pad; 9, vertical block; 10, blocking rod; 11, bidirectional lead screw; 12, sliding groove; 13, first rotating handle; 14, second soft pad; 15, second rotating handle; 16, connecting rod; 17, threaded column; 18, connecting cylinder; 19, third rotating handle; 20, threaded rod; 21, limiting ring; 22, inserting column; 23, inserting hole; 24, limiting block; 25, rotating column; 26, fixing bolt. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0025] Embodiment 1

[0026] Refer to Figures 1 - 6 , a clamping fixture, including a cabinet body 1, a bottom plate 2 and a top plate 3, ensuring that the top plate 3 is directly above the bottom plate 2, and connection holes are opened at the four corners of the top plate 3 for connection with assembly equipment or production lines. A second soft pad 14 is installed at the bottom of the top plate 3 to reduce the extrusion damage to the cabinet body 1, and the cabinet body 1 is placed between the top plate 3 and the bottom plate 2.

[0027] A rectangular groove is opened at the top of the bottom plate 2, and a bidirectional lead screw 11 is installed. Ensure that one end of it is fixedly connected to the first rotating handle 13 through a first column, and the other end is rotatably connected to the inner wall on the other side of the rectangular groove. Two moving blocks are installed on the bidirectional lead screw 11, and a clamping plate 7 is fixedly connected to each moving block. At the same time, sliders are installed on both sides of the bottom of the clamping plate 7 so that it can slide freely in the sliding groove 12 on the bottom plate 2. A first soft pad 8 is installed on the inner sides of the two clamping plates 7 to reduce the clamping damage to the cabinet body 1. By driving the bidirectional lead screw 11 to rotate through the rotating handle, the clamping plates 7 clamp both sides of the cabinet body 1, maintaining the horizontal stability of the cabinet body 1.

[0028] A second rotating handle 15 is installed at the bottom of the bottom plate 2 and is fixedly connected to the bottom end of the threaded column 17 through a connecting rod 16. A connecting cylinder 18 is sleeved on the threaded column 17, and its top end passes through the second soft pad 14 and is fixedly connected to the bottom of the top plate 3. Bottom cylinders 4 are installed at the four corners of the bottom plate 2 respectively, and an inner rod 5 and a sliding ring 6 are installed in each bottom cylinder 4. The sliding ring 6 slides on the inner rod 5, ensuring that the top end of the inner rod 5 is fixedly connected to the four corners of the top of the top plate 3. By driving the threaded column 17 to rotate in the connecting cylinder 18 through the rotating handle, the top plate 3 and the bottom plate 2 are driven to approach or move away from each other, so that the sides of the top plate 3 and the bottom plate 2 that approach each other clamp the cabinet body 1 vertically, maintaining the stability of the cabinet body 1.

[0029] Vertical blocks 9 are installed on both sides of the top of the bottom plate 2, and a blocking rod 10 is installed on the inner sides of the vertical blocks 9 to prevent the cabinet body 1 from interfering with the operation of the threaded column 17 during the clamping process. Ensure that sliding holes adapted to the blocking rod 10 are opened on both clamping plates 7 and the two first soft pads 8, so that the blocking rod 10 can pass through smoothly.

[0030] Two rotating columns 25 are installed on the front side of the bottom plate 2, and a limiting block 24 is sleeved on them. The limiting block 24 is fixedly connected to the bottom plate 2 through a fixing bolt 26, ensuring that the top ends of the two limiting blocks 24 can extend to the front side of the cabinet body 1 to provide additional limiting and stability, ensuring the firm clamping of the cabinet body 1.

[0031] This application can be used in the field of clamping fixtures and also in other fields applicable to this application.

[0032] Embodiment Two

[0033] Reference Figures 1 - 6 , on the basis of Embodiment One, an improved clamping fixture for assembling various heavy truck overhead cabinets, comprising:

[0034] Threaded holes are formed in the first rotating handle 13, and a threaded rod 20 is installed. One end of the threaded rod 20 is fixedly connected to the third rotating handle 19, and a cross slot is formed thereon for easy rotation. The other end of the threaded rod 20 is provided with an insertion post 22, and a limit ring 21 is installed on the insertion post 22 to prevent the threaded rod 20 from falling out of the first rotating handle 13. When it is necessary to fix the first rotating handle 13, the insertion post 22 is inserted into the corresponding jack 23 on the bottom plate 2 by rotating the third rotating handle 19, so as to realize the locking function and prevent the clamping plate 7 from moving away from the cabinet body 1.

[0035] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent replacements or changes, and all should be covered within the protection scope of the present invention.

Claims

1. A clamping fixture for assembling multiple heavy truck overhead cabinets, characterized in that, It includes a cabinet body (1), a bottom plate (2) and a top plate (3). The top plate (3) is arranged directly above the bottom plate (2). Connection holes for connecting the jig and the equipment are provided at the four corners of the top plate (3). The cabinet body (1) is placed on the side where the top plate (3) and the bottom plate (2) are close to each other. The top and bottom of the cabinet body (1) are respectively attached to the side where the top plate (3) and the bottom plate (2) are close to each other. A second soft pad (14) for reducing the extrusion damage to the cabinet body (1) is provided at the bottom of the top plate (3). A horizontal clamping mechanism is arranged on the bottom plate (2) for horizontally clamping different top cabinets. A vertical clamping mechanism is arranged between the top plate (3) and the bottom plate (2) for vertically clamping different top cabinets.

2. The clamping fixture for assembling multiple heavy truck overhead cabinets according to claim 1, wherein, The horizontal clamping mechanism includes a first rotating handle (13), a bidirectional lead screw (11), two chutes (12) and two clamping plates (7). One side of the first rotating handle (13) is fixedly connected with a first column. One end of the first column penetrates through one side of the bottom plate (2) and is fixedly connected with one end of the bidirectional lead screw (11). The first column is rotatably connected with the bottom plate (2). A rectangular groove is opened at the top of the bottom plate (2). The two ends of the bidirectional lead screw (11) are respectively rotatably connected with the inner walls of both sides of the same rectangular groove. A moving block is fixedly connected to the center of the bottom of each of the two clamping plates (7). The two moving blocks are both threadedly sleeved on the same bidirectional lead screw (11). Sliders are fixedly connected to both sides of the bottom of each of the two clamping plates (7). Two chutes (12) adapted to the sliders are opened at the top of the bottom plate (2). The two sliders are respectively slidably connected with the two chutes (12). A first soft pad (8) for reducing the clamping damage to the cabinet body (1) is provided on the side where the two clamping plates (7) are close to each other.

3. The clamping fixture for assembling a variety of heavy truck overhead cabinets according to claim 1, characterized in that, The vertical clamping mechanism includes a second rotating handle (15), a connecting rod (16), a threaded column (17), a connecting cylinder (18), four inner rods (5), four bottom cylinders (4) and four sliding rings (6). The top of the second rotating handle (15) is fixedly connected with one end of the connecting rod (16). The other end of the connecting rod (16) penetrates through the bottom of the bottom plate (2) and is fixedly connected with the bottom end of the threaded column (17). The top end of the threaded column (17) extends into the interior of the connecting cylinder (18). The connecting cylinder (18) is threadedly sleeved on the threaded column (17). The top end of the connecting cylinder (18) penetrates through the second soft pad (14) and is fixedly connected with the bottom of the top plate (3). The bottoms of the four bottom cylinders (4) are respectively fixedly connected with the four corners of the same bottom plate (2). The bottom ends of the four inner rods (5) respectively extend into the interiors of the four bottom cylinders (4). The four sliding rings (6) are respectively fixedly sleeved on the outer sides of the four inner rods (5). The four sliding rings (6) are respectively slidably connected with the inner walls of the four bottom cylinders (4). The top ends of the four inner rods (5) are respectively fixedly connected with the four corners of the top of the same top plate (3).

4. The clamping fixture for assembling a variety of heavy truck overhead cabinets according to claim 2, wherein, Both sides of the top of the bottom plate (2) are fixedly connected with vertical blocks (9). On the side of the two vertical blocks (9) close to each other, there are fixedly connected two blocking rods (10) for preventing the rear side of the cabinet body (1) from interfering with the threaded column (17). Slide holes adapted to the blocking rods (10) are provided on the two clamping plates (7) and the two first soft pads (8). The two blocking rods (10) are respectively slidably connected with a plurality of slide holes.

5. A clamping fixture for assembling a variety of heavy truck overhead cabinets according to claim 1, characterized in that, Rotating columns (25) are rotatably connected to both sides of the front side of the bottom plate (2). Limiting blocks (24) are fixedly sleeved on the two rotating columns (25). Bolt holes are provided on the front side of the bottom plate (2) and the two limiting blocks (24). Fixing bolts (26) are threadedly arranged on the bolt holes. The two limiting blocks (24) are fixedly connected to the bottom plate (2) through the fixing bolts (26) and the bolt holes. The top ends of the two limiting blocks (24) extend to the front side of the cabinet body (1).

6. The clamping fixture for assembling multiple heavy truck overhead cabinets according to claim 2, characterized in that, A threaded hole is provided in the first rotating handle (13). A threaded rod (20) is threadedly connected to the inner wall of the threaded hole. One end of the threaded rod (20) is fixedly connected with a third rotating handle (19). A cross groove for facilitating rotation is provided in the third rotating handle (19). The other end of the threaded rod (20) is fixedly connected with a plug post (22) for fixing the first rotating handle (13). A plurality of jacks (23) adapted to the plug post (22) are provided on one side of the bottom plate (2). A limiting ring (21) for preventing the threaded rod (20) from detaching from the first rotating handle (13) is fixedly sleeved on the plug post (22).