Automatic mounting equipment for fan blade rubber sleeve

Abstract

The utility model provides fan blade rubber sleeve automatic installation equipment which comprises a first mechanical arm, a second mechanical arm and a rubber sleeve discharging device, a fan blade clamp used for grabbing fan blades is arranged on the first mechanical arm, and a rubber sleeve clamp used for grabbing rubber sleeves is arranged on the second mechanical arm. The rubber sleeve discharging device comprises a vibration disc, a discharging guide rail is arranged on the vibration disc, a material control component is arranged at the end, away from the vibration disc, of the discharging guide rail, a material waiting hole is formed in the material control component, a material jacking air cylinder is arranged on the material control component, and a material jacking rod is connected to the material jacking air cylinder. The ejection cylinder drives the ejection rod to move so as to eject or loosen the rubber sleeve in the to-be-fed hole; a movable limiting plate is arranged in front of the material waiting hole and connected with a driving piece, and the driving piece drives the movable limiting plate to move up and down. The device can replace manual work to automatically sleeve the rubber sleeve on the core shaft of the fan blade, so that time and labor are saved, and the labor cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of fan blade processing, in particular to an automatic fan blade rubber sleeve installation device. Background Art

[0002] The fan blade is an important component on the cooling fan. Among them, the fan blades on the existing cooling fans are usually made of aluminum alloy or magnesium alloy, which have the advantages of light weight and high structural strength.

[0003] As Figure 5 and Figure 6 shown, an existing fan blade 5 includes a hub 5-1, a blade 5-2 is arranged on the outer side of the hub 5-1, and a core shaft 5-3 is arranged on one side of the hub 5-1. Among them, the core shaft 5-3 is a component that cooperates with the motor. During the production process, the core shaft should not be knocked or scratched. In the actual process, during the production and transfer of the fan blade, the core shaft is prone to collide with other objects, causing damage to the core shaft. If the damage is serious, the entire fan blade will be scrapped. Therefore, in the prior art, a rubber sleeve is usually manually sleeved on the core shaft. The rubber sleeve wraps around the outer side of one end of the core shaft and can protect the core shaft 5-3.

[0004] However, in the existing method, it is necessary to manually sleeve the rubber sleeve onto the core shaft, which is rather troublesome to operate and has a large labor cost. Summary of the Invention

[0005] The purpose of the utility model is to solve the deficiencies in the prior art and provide an automatic fan blade rubber sleeve installation device.

[0006] The purpose of the utility model is achieved through the following technical solutions: an automatic fan blade rubber sleeve installation device includes a first manipulator, a second manipulator, and a rubber sleeve discharging device. A fan blade fixture for grasping the fan blade is arranged on the first manipulator, and a rubber sleeve fixture for grasping the rubber sleeve is arranged on the second manipulator;

[0007] The rubber sleeve discharging device includes a vibrating disk. An discharging guide rail is arranged on the vibrating disk. A material control component is arranged at one end of the discharging guide rail away from the vibrating disk. A waiting material hole is arranged on the material control component. A top material cylinder is arranged on the material control component. A top material rod is connected to the top material cylinder; the top material rod is driven by the top material cylinder to move to realize the tightening or loosening of the rubber sleeve in the waiting material hole; a movable limiting plate is arranged in front of the waiting material hole. The movable limiting plate is connected to a driving member, and the driving member drives the movable limiting plate to move up and down.

[0008] Preferably, three expandable or retractable clamping claws are arranged on the fan blade fixture; when the fan blade fixture grasps the fan blade, the three clamping claws on the fan blade fixture clamp on the outer side of the hub on the fan blade.

[0009] Preferably, the rubber sleeve fixture is provided with three jaws that can be opened or closed; when grasping the rubber sleeve, the three jaws on the rubber sleeve fixture clamp the outer side of the rubber sleeve.

[0010] Preferably, the horizontal distance between the movable limit plate and the ejector rod is less than the length of the rubber sleeve.

[0011] Preferably, side baffles are respectively arranged on both sides of the material control component.

[0012] Preferably, the driving member is a cylinder.

[0013] The beneficial effect of the present utility model is that the present utility model can automatically replace manual labor to sleeved the rubber sleeve onto the core shaft of the fan blade, saving time and effort and reducing labor costs. Description of the Drawings

[0014] Figure 1 It is a schematic structural diagram of the automatic rubber sleeve device.

[0015] Figure 2 It is Figure 1 The enlarged view of part A in

[0016] Figure 3 It is a schematic structural diagram of the material control component.

[0017] Figure 4 It is a schematic structural diagram of the rubber sleeve.

[0018] Figure 5 It is a schematic structural diagram of an existing fan blade in one direction.

[0019] Figure 6 It is a schematic structural diagram of an existing fan blade in another direction.

[0020] In the figure: 1. The first manipulator, 1-1. The fan blade fixture, 2. The second manipulator, 2-1. The rubber sleeve fixture, 3-1. The vibrating bowl, 3-2. The discharge guide rail, 3-3. The material control component, 3-4. The ejector cylinder, 3-5. The side baffle, 3-6. The waiting material hole, 3-7. The driving member, 3-8. The movable limit plate, 3-9. The ejector rod, 4. The rubber sleeve, 5. The fan blade, 5-1. The hub, 5-2. The blade, 5-3. The core shaft. Detailed Embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present utility model.

[0022] Such as Figures 1 to 4As shown in the figure, a fan blade rubber sleeve automatic installation device includes a first manipulator 1, a second manipulator 2, and a rubber sleeve discharging device.

[0023] Among them, a fan blade fixture 1-1 for grasping the fan blade 5 is provided on the first manipulator 1. Among them, three grippers that can be opened or closed are provided on the fan blade fixture 1-1; when the fan blade fixture 1-1 grasps the fan blade 5, the three grippers on the fan blade fixture 1-1 are clamped on the outer side of the hub 5-1 on the fan blade 5.

[0024] A rubber sleeve fixture 2-1 for grasping the rubber sleeve 4 is provided on the second manipulator 2. Among them, three grippers that can be opened or closed are provided on the rubber sleeve fixture 2-1; when grasping the rubber sleeve 4, the three grippers on the rubber sleeve fixture 2-1 clamp the outer side of the rubber sleeve 4.

[0025] The second manipulator 2 grabs the rubber sleeve 4 from the rubber sleeve discharging device and slews the rubber sleeve 4 onto the mandrel 5-3 of the fan blade 5.

[0026] Among them, the structure of the rubber sleeve 4 is as Figure 4 shown. The rubber sleeve 4 is integrally cylindrical, and its material is made of rubber, having good cushioning properties. The inner hole diameter of the rubber sleeve 4 is slightly smaller than the diameter of the mandrel 5-3, so that after the rubber sleeve 4 is slewed onto the mandrel 5-3, it can maintain a certain interference fit with the mandrel 5-3, ensuring that the rubber sleeve 4 can be stably slewed onto the mandrel 5-3.

[0027] Specifically, the rubber sleeve discharging device includes a vibrating bowl 3-1. A discharging guide rail 3-2 is provided on the vibrating bowl 3-1. A material control component 3-3 is provided at one end of the discharging guide rail 3-2 away from the vibrating bowl 3-1. A waiting material hole 3-6 is provided on the material control component 3-3. A top material cylinder 3-4 is provided on the material control component 3-3. A top material rod 3-9 is connected to the top material cylinder 3-4. The top material rod 3-9 is driven to move by the top material cylinder 3-4 to realize the tightening or loosening of the rubber sleeve 4 in the waiting material hole 3-6. A movable limit plate 3-8 is provided in front of the waiting material hole 3-6. The movable limit plate 3-8 is connected to a driving member 3-7. The movable limit plate 3-8 is driven to move up and down by the driving member 3-7; the horizontal distance between the movable limit plate 3-8 and the top material rod 3-9 is less than the length of the rubber sleeve 4. Side baffles 3-5 are respectively arranged on both sides of the material control component 3-3.

[0028] The driving member 3-7 is fixedly connected to the material control component 3-3. In this embodiment, the driving member 3-7 is a cylinder, and the cylinder is arranged in the vertical direction.

[0029] The width of the discharging guide rail 3-2 only allows the rubber sleeves 4 to pass through one by one. There is a certain-width gap between the movable limit plate 3-8 and the material control component 3-3, such that when one end of the rubber sleeve 4 abuts against the movable limit plate 3-8, a part of the rubber sleeve 4 extends out of the material waiting hole 3-6. This extended part facilitates the clamping by the rubber sleeve clamp 2-1 on the second manipulator 2. The horizontal distance between the movable limit plate 3-8 and the ejector rod 3-9 is less than the length of the rubber sleeve 4, so as to ensure that while one end of the rubber sleeve 4 contacts the movable limit plate 3-8, the rubber sleeve 4 can also contact the ejector rod 3-9 and be tightened by the ejector rod 3-9.

[0030] The usage method of the present utility model is as follows:

[0031] The first manipulator 1 grabs the fan blade 5 and moves the fan blade 5 to the rubber sleeve mounting position, and the second manipulator 2 grabs the rubber sleeve 4 from the rubber sleeve discharging device and slews the rubber sleeve 4 onto the core shaft 5-3 of the fan blade 5; among them, the specific method for the second manipulator 2 to grab the rubber sleeve 4 from the rubber sleeve discharging device is as follows:

[0032] The rubber sleeves 4 are discharged one by one along the discharging guide rail 3-2. The rubber sleeve 4 at the forefront enters the material waiting hole 3-6. One end of the rubber sleeve 4 extends out of the material waiting hole 3-6 and contacts the movable limit plate 3-8 in the rising state, and the ejector rod 3-9 tightens the rubber sleeve 4 in the material waiting hole 3-6.

[0033] When the second manipulator 2 grabs the rubber sleeve 4, the driving part 3-7 drives the movable limit plate 3-8 to move to the descending state. The second manipulator 2 clamps the part of the rubber sleeve 4 that extends out of the material waiting hole 3-6 at the forefront through the rubber sleeve clamp, and the ejector rod 3-9 releases the rubber sleeve 4, and the second manipulator 2 moves the rubber sleeve 4 away.

[0034] After the rubber sleeve 4 is moved away, the driving part 3-7 drives the movable limit plate 3-8 to move to the rising state, and the next rubber sleeve 4 moves into the material waiting hole 3-6 until one end contacts the movable limit plate 3-8, and then the ejector rod 3-9 tightens the rubber sleeve 4 currently in the material waiting hole 3-6 and waits for the next grab by the second manipulator 2.

[0035] After the rubber sleeve 4 is slewed onto the core shaft 5-3, the first manipulator 1 transfers the fan blade 5 to the discharging position. Repeat the above operations.

[0036] It is worth mentioning that when the fan blade 5 moves to the rubber sleeve 4 mounting position, the fan blade 5 is located above the second manipulator 2, and the core shaft 5-3 on the fan blade 5 is vertically downward. After the second manipulator 2 grabs the rubber sleeve 4, it slews the rubber sleeve 4 onto the core shaft 5-3 from bottom to top.

[0037] The present utility model can automatically slew the rubber sleeve 4 onto the core shaft 5-3 of the fan blade 5 instead of manual labor, saving time and effort and reducing the labor cost.

[0038] The utility model is not limited to the above-mentioned optimal implementation mode. Any person can obtain other various forms of products under the inspiration of the utility model. However, no matter what changes are made in its shape or structure, as long as it has a technical solution that is the same as or similar to the present application, it falls within the protection scope of the utility model.

Claims

1. An automatic installation device for a fan blade rubber sleeve, characterized in that, It includes a first manipulator, a second manipulator, and a rubber sleeve discharging device. A fan blade fixture for grasping a fan blade is provided on the first manipulator, and a rubber sleeve fixture for grasping a rubber sleeve is provided on the second manipulator; The rubber sleeve discharging device includes a vibrating bowl. A discharging guide rail is provided on the vibrating bowl. A material control component is provided at one end of the discharging guide rail away from the vibrating bowl. A material waiting hole is provided on the material control component. A top material cylinder is provided on the material control component, and a top material rod is connected to the top material cylinder; the top material rod is driven to move by the top material cylinder to realize the tightening or loosening of the rubber sleeve in the material waiting hole; an active limiting plate is provided in front of the material waiting hole, and the active limiting plate is connected to a driving member, and the active limiting plate is driven to move up and down by the driving member.

2. The automatic installation device for a fan blade rubber sleeve according to claim 1, characterized in that, The fan blade fixture is provided with three claws that can be opened or closed; when the fan blade fixture grasps the fan blade, the three claws on the fan blade fixture are clamped on the outer side of the hub on the fan blade.

3. The automatic installation device for the fan blade rubber sleeve according to claim 1, characterized in that, The rubber sleeve fixture is provided with three claws that can be opened or closed; when grasping the rubber sleeve, the three claws on the rubber sleeve fixture clamp the outer side of the rubber sleeve.

4. The automatic installation device for a fan blade rubber sleeve according to claim 1, characterized in that, The horizontal distance between the active limiting plate and the top material rod is less than the length of the rubber sleeve.

5. The automatic installation device for a fan blade rubber sleeve according to claim 1, characterized in that, Side baffles are respectively arranged on both sides of the material control component.

6. The automatic installation device for a fan blade rubber sleeve according to claim 1, characterized in that, The driving member is a cylinder.

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