Concrete test block forming and manufacturing device

Abstract

The utility model relates to the field of concrete test block production, and discloses a concrete test block forming and manufacturing device which comprises a moving vehicle, a vehicle lamp is fixedly connected to the right surface of the moving vehicle, a stirring box is fixedly connected to the left end of the upper surface of the moving vehicle, and a feeding pipe is in contact with the lower surface of the stirring box. A second supporting frame is fixedly connected to the inner side, close to the bottom end of the stirring box, of the left end of the upper surface of the moving vehicle, the feeding pipe is fixedly connected to the upper surface of the second supporting frame, a vibrating bar is arranged on the upper surface of the right end of the second supporting frame, and a conveying assembly is arranged at the rear end of the upper surface of the moving vehicle. And a receiving assembly is arranged at the right end of the upper surface of the moving vehicle. According to the utility model, when a concrete test block is processed, the whole set of process from sampling and stirring to automatic grabbing of a concrete test mold, spraying of a release agent, spiral conveying and uniform distribution, and then insertion and tamping by a vibrating bar, automatic surface finishing and trowelling and automatic stacking can be completed by only one person, so that the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of concrete test block production, in particular to a forming and manufacturing device for concrete test blocks. Background Technique

[0002] A concrete test block refers to a concrete test piece. As one of the most commonly used materials in construction engineering, the quality of concrete directly affects the structural safety and durability of buildings. In order to ensure that the quality of concrete meets the design requirements, various performance tests need to be carried out on the concrete, and the concrete test block is an important carrier for these tests.

[0003] After retrieval, Chinese Patent Publication No.: CN117921823A discloses a concrete specimen forming device, a preparation system and a preparation method thereof. The concrete specimen forming device includes: an installation frame, a forming mold, a conveying module, a vibration module, a ramming module, a leveling module and a control module; the installation frame is erected on the conveying module; the forming mold is used for containing concrete mixture; the forming mold is arranged on the conveying module; the vibration module is used for vibrating the forming mold containing the concrete mixture; the ramming module is arranged on the installation frame and is used for ramming the concrete mixture contained in the forming mold; the leveling module is used for leveling the concrete mixture contained in the forming mold; the control module is used for controlling the start and stop of the vibration module and the ramming module according to the performance parameters of the concrete mixture, solving the technical problems that in the existing method for preparing concrete specimens, it not only increases the labor intensity of operators, but also reduces the preparation efficiency of concrete specimens.

[0004] In the above technology, although there are certain improvements in its designed structure, there are still certain defects when it is used. The structure of the equipment set is too simple, the technological process cannot be fully automated, the forming of a concrete test block one by one does not meet the specification requirements, the processing efficiency is too low, and in addition, the device can only be fixed in a certain place, with too low flexibility. Therefore, a forming and manufacturing device for concrete test blocks is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a forming and manufacturing device for concrete test blocks, aiming to improve the problem that when some forming and manufacturing devices for concrete test blocks in the prior art are used, multiple people are required for operation and the processing efficiency is too low.

[0006] To achieve the above object, the utility model adopts the following technical solutions: A forming and manufacturing device for concrete test blocks, including a moving vehicle, a vehicle lamp is fixedly connected to the right surface of the moving vehicle, a mixing tank is fixedly connected to the left end of the upper surface of the moving vehicle, a feeding pipe is in contact with the lower surface of the mixing tank, a support frame II is fixedly connected to the inner side near the bottom end of the left end of the upper surface of the moving vehicle, the feeding pipe is fixedly connected to the upper surface of the support frame II, a vibrating rod is arranged on the upper surface of the right end of the support frame II, a transportation component is arranged at the rear end of the upper surface of the moving vehicle, a material receiving component is arranged at the right end of the upper surface of the moving vehicle, and a protection component is arranged at the rear side near the right end of the transportation component on the upper surface of the moving vehicle. The transportation component includes a slide rail, and the slide rail is fixedly connected to the rear end of the upper surface of the moving vehicle.

[0007] As a further description of the above technical solution:

[0008] A vibrating platform is fixedly connected to the lower side near the right end of the feeding pipe on the upper surface of the moving vehicle, a support frame I is fixedly connected to the right side near the vibrating platform on the upper surface of the moving vehicle, a film spraying device is arranged on the upper surface of the support frame I, and a leveling component is arranged on the front side near the film spraying device on the upper surface of the support frame I.

[0009] As a further description of the above technical solution:

[0010] The protection component includes a support rod, the support rod is fixedly connected to the rear side near the right end of the slide rail on the upper surface of the moving vehicle, a rain cover is fixedly connected to the upper surface of the support rod, and an electrical cabinet is fixedly connected to the rear side near the slide rail on the upper surface of the moving vehicle.

[0011] As a further description of the above technical solution:

[0012] A connecting plate is arranged at the top end of the slide rail, and a clamping jaw is arranged on the lower surface of the front end of the connecting plate.

[0013] As a further description of the above technical solution:

[0014] The material receiving component includes a tray, the tray is in contact with the right end of the upper surface of the moving vehicle, and a finished product material support is fixedly connected to the upper surface of the tray.

[0015] As a further description of the above technical solution:

[0016] The leveling component includes a cylinder, the cylinder is fixedly connected to the front end of the upper surface of the support frame I, and a leveling plate is fixedly connected to the left surface of the cylinder.

[0017] As a further description of the above technical solution:

[0018] A slideway is fixedly connected to the upper surface of the mobile vehicle near the left side of the tray. A test mold feeding bin is arranged on the upper surface of the slideway. A test bench is arranged on the upper surface of the mobile vehicle near the left side of the slideway.

[0019] As a further description of the above technical solution:

[0020] A cleaning box is fixedly connected to the front side of the left end of the upper surface of the mobile vehicle near the second support frame.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, when processing concrete test blocks, from sampling and mixing to automatic grasping of the concrete test mold, spraying of release agent, spiral conveying for uniform cloth feeding, then vibrating rod ramming, automatic surface leveling and automatic palletizing, the whole process can be completed by only one person, improving the production efficiency.

[0023] 2. In the utility model, the whole device is installed on a trolley, improving the overall flexibility. Workers can adjust the position of the device according to needs and can flexibly apply it on site, greatly improving the practicability and convenience of the device. Description of the Drawings

[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the overall device in the utility model;

[0025] Figure 2 In the utility model Figure 1 An enlarged schematic diagram of the three-dimensional structure of area A;

[0026] Figure 3 In the utility model Figure 1 An enlarged schematic diagram of the three-dimensional structure of area B.

[0027] Legend Explanation:

[0028] 1. Mixing tank; 21. Rain cover; 22. Support rod; 31. Connecting plate; 32. Claw; 33. Slide rail; 4. Electrical cabinet; 51. Finished product support; 52. Tray; 6. Test mold feeding bin; 7. Test bench; 81. Cylinder; 82. Smoothing plate; 9. Film sprayer; 10. Vibration platform; 11. Vibration rod; 12. Mobile vehicle; 13. Cleaning box; 14. Feeding pipe; 15. Slideway; 16. First support frame; 17. Second support frame; 18. Headlight. Detailed Implementation Modes

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0030] Referring to Figure 1 - Figure 3 , an embodiment provided by the present invention: a forming and manufacturing device for concrete test blocks, including a moving vehicle 12. The bottom of the moving vehicle 12 is provided with rollers to increase the flexibility of the device. A vehicle lamp 18 for ensuring that the device can move at night is fixedly connected to the right surface of the moving vehicle 12. A mixing tank 1 is fixedly connected to the left end of the upper surface of the moving vehicle 12. The mixing tank 1 is a prior art device that can put concrete into it for mixing and stirring to ensure the uniformity of the concrete. A feeding pipe 14 is in contact with the lower surface of the mixing tank 1. A transmission auger is arranged inside the feeding pipe 14 to ensure uniform conveyance of the concrete. A second support frame 17 for ensuring the stability of the feeding pipe 14 is fixedly connected to the inner side near the bottom end of the left end of the upper surface of the moving vehicle 12. The feeding pipe 14 is fixedly connected to the upper surface of the second support frame 17. A vibrating rod 11 is arranged on the upper surface of the right end of the second support frame 17. The vibrating rod 11 is a prior art device that can generate vibration through a driver to ensure the uniformity of the concrete. A transportation component is arranged at the rear end of the upper surface of the moving vehicle 12. A material receiving component is arranged at the right end of the upper surface of the moving vehicle 12. A protection component is arranged at the rear side near the right end of the transportation component on the upper surface of the moving vehicle 12. The transportation component includes a slide rail 33. The slide rail 33 is a prior art device that can drive a connecting plate 31 and a clamping jaw 32 to move up, down, left, and right. The slide rail 33 is fixedly connected to the rear end of the upper surface of the moving vehicle 12. A connecting plate 31 is arranged at the top end of the slide rail 33. A clamping jaw 32 is arranged on the lower surface of the front end of the connecting plate 31. The clamping jaw 32 can fix the test mold.

[0031] Referring to Figure 1 , Figure 3, a vibration platform 10 is fixedly connected to the lower side of the upper surface of the mobile vehicle 12 near the right end of the feeding pipe 14. A support frame one 16 is fixedly connected to the right side of the upper surface of the mobile vehicle 12 near the vibration platform 10. A film spraying device 9 is arranged on the upper surface of the support frame one 16. The film spraying device 9 is a prior art. Through it, a demoulding agent can be sprayed on the formed concrete to reduce the adhesion force between the concrete and the mould, so that the concrete component can be easily separated from the mould during the demoulding process, and the integrity and surface quality of the component can be maintained. A smoothing component is arranged on the front side of the upper surface of the support frame one 16 near the film spraying device 9. The smoothing component includes a cylinder 81. The cylinder 81 is a prior art. Through it, the smoothing plate 82 can be controlled to move left or right. The cylinder 81 is fixedly connected to the front end of the upper surface of the support frame one 16, and the left surface of the cylinder 81 is fixedly connected to the smoothing plate 82.

[0032] Refer to Figure 1 , the protection component includes support rods 22. There are multiple groups of support rods 22, and they are respectively fixedly connected to the four corners of the rain cover 21 to ensure the stability of the rain cover 21. The support rods 22 are fixedly connected to the rear side of the upper surface of the mobile vehicle 12 near the right end of the slide rail 33. A rain cover 21 is fixedly connected to the upper surface of the support rods 22. An electrical cabinet 4 is fixedly connected to the rear side of the upper surface of the mobile vehicle 12 near the slide rail 33. The electrical cabinet 4 is a prior art. Through it, the start and stop of the device can be controlled, and it can be realized by those skilled in the art. Since it is a prior art, it will not be described in detail in this case.

[0033] Refer to Figure 1 - Figure 2 , the material receiving component includes a tray 52. A through groove is opened at the bottom end of the right surface of the tray 52 to ensure that a forklift can be inserted into it to transport the processed concrete away. The tray 52 is in contact with the right end of the upper surface of the mobile vehicle 12. A finished product material support 51 is fixedly connected to the upper surface of the tray 52. The finished product material support 51 has multiple layers, and the processed concrete will be placed in it for easy transportation.

[0034] Refer to Figure 1 - Figure 2 , a slideway 15 is fixedly connected to the left side of the upper surface of the mobile vehicle 12 near the tray 52. A test mold feeding bin 6 is arranged on the upper surface of the slideway 15. The test mold feeding bin 6 can place the test molds to be used to ensure the smoothness of processing. A test bench 7 is arranged on the left side of the upper surface of the mobile vehicle 12 near the slideway 15. The test bench 7 is a prior art. Through it, the slump of the concrete can be tested, and it can be realized by those skilled in the art. Since it is a prior art, it will not be described in detail in this case. A cleaning box 13 is fixedly connected to the front side of the left end of the upper surface of the mobile vehicle 12 near the support frame two 17.

[0035] Working principle: When producing concrete, the test mold can be placed on the test mold loading bin 6 first, and then the test mold loading bin 6 is pushed to move on the slideway 15. When the test mold loading bin 6 is pushed to a specific position, the device can be started through the electrical cabinet 4 for processing. First, the transportation component will start to move the clamping jaw 32 to clamp the test mold on the test mold loading bin 6 and send it to the upper surface of the vibrating platform 10. At this time, the concrete in the mixing tank 1 can be discharged. The concrete will enter the interior of the test mold placed on the upper surface of the vibrating platform 10 through the auger arranged inside the feeding pipe 14. Before the concrete enters the interior of the test mold, the spraying mold release agent device 9 will start to evenly spray the mold release agent inside the test mold to ensure the smoothness of demolding. For the concrete entering the test mold, the vibrating rod 11 will start to insert into it for vibration to ensure the compactness of the concrete test block. Then, the cylinder 81 will drive the screed board 82 to move to scrape off the excess concrete on the surface of the concrete test block for leveling and finishing. At the same time, the vibrating platform 10 will start auxiliary vibration to make the surface of the concrete test block flat and smooth. Subsequently, the clamping jaw 32 will grab the processed concrete test mold and place it in the finished product material support 51 arranged on the tray 52 for automatic palletizing. Then, the pallet of test blocks will be placed at the designated position by a manual forklift. Repeat the above operations until the production of the test blocks is completed.

[0036] After processing is completed, press the cleaning button in the electrical cabinet 4, and the concrete mixing tank 1 will be automatically cleaned. Subsequently, use the cleaning tank 13 to clean other parts as a whole to complete the entire operation process.

[0037] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A forming and manufacturing device for concrete test blocks, comprising a mobile vehicle (12), characterized in that: The right surface of the mobile vehicle (12) is fixedly connected with a vehicle lamp (18). The left end of the upper surface of the mobile vehicle (12) is fixedly connected with a mixing tank (1). The lower surface of the mixing tank (1) is in contact with a feeding pipe (14). The inner side of the left end of the upper surface of the mobile vehicle (12) near the bottom end of the mixing tank (1) is fixedly connected with a second support frame (17). The feeding pipe (14) is fixedly connected to the upper surface of the second support frame (17). A vibrating rod (11) is arranged on the upper surface of the right end of the second support frame (17). A transportation component is arranged at the rear end of the upper surface of the mobile vehicle (12). A material receiving component is arranged at the right end of the upper surface of the mobile vehicle (12). A protection component is arranged at the rear side of the upper surface of the mobile vehicle (12) near the right end of the transportation component. The transportation component includes a slide rail (33), and the slide rail (33) is fixedly connected to the rear end of the upper surface of the mobile vehicle (12).

2. The forming and manufacturing device for a concrete test block according to claim 1, wherein: The lower side of the upper surface of the mobile vehicle (12) near the right end of the feeding pipe (14) is fixedly connected with a vibrating platform (10). The right side of the upper surface of the mobile vehicle (12) near the vibrating platform (10) is fixedly connected with a first support frame (16). A film spraying device (9) is arranged on the upper surface of the first support frame (16). A leveling component is arranged on the upper surface of the first support frame (16) in front of the film spraying device (9).

3. The forming and manufacturing device for a concrete test block according to claim 1, characterized in that: The protection component includes a support rod (22), and the support rod (22) is fixedly connected to the rear side of the upper surface of the mobile vehicle (12) near the right end of the slide rail (33). A rain cover (21) is fixedly connected to the upper surface of the support rod (22). An electrical cabinet (4) is fixedly connected to the rear side of the upper surface of the mobile vehicle (12) near the slide rail (33).

4. A forming and manufacturing device for concrete test blocks according to claim 1, characterized in that: A connecting plate (31) is arranged at the top end of the slide rail (33). A clamping jaw (32) is arranged on the lower surface of the front end of the connecting plate (31).

5. A forming and manufacturing device for concrete test blocks according to claim 1, characterized in that: The material receiving component includes a tray (52), and the tray (52) is in contact with the right end of the upper surface of the mobile vehicle (12). A finished product material support (51) is fixedly connected to the upper surface of the tray (52).

6. The forming and manufacturing device for concrete test blocks according to claim 2, wherein: The leveling component includes a cylinder (81), and the cylinder (81) is fixedly connected to the front end of the upper surface of the first support frame (16). A leveling plate (82) is fixedly connected to the left surface of the cylinder (81).

7. The forming and manufacturing device for concrete test blocks according to claim 5, wherein: A slideway (15) is fixedly connected to the left side of the upper surface of the mobile vehicle (12) near the tray (52). A test mold feeding bin (6) is arranged on the upper surface of the slideway (15). A test bench (7) is arranged on the left side of the upper surface of the mobile vehicle (12) near the slideway (15).

8. The forming and manufacturing device for concrete test blocks according to claim 1, characterized in that: A cleaning tank (13) is fixedly connected to the front side of the upper surface of the left end of the mobile vehicle (12) near the second support frame (17).

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