Component mold cleaning system
Through the automated design of component mold cleaning system, the problems of low quality and low efficiency of mold cleaning are solved, efficient mold cleaning and residue collection are achieved, and the convenience of mold reuse is improved.
Patent Information
- Application Number
- CN202421999805.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-19
AI Technical Summary
In the prior art, the mold cleaning quality and time of the concrete component production process are low, and the manual cleaning efficiency is low.
A component mold cleaning system is designed, including a base, telescopic rod and cleaning mechanism. By flipping the mold and adjusting the angle of the cleaning wheel, combining the clamping mechanism and the residue collection mechanism, automatic cleaning is achieved.
It improves cleaning quality and efficiency, reduces cleaning time, and improves the convenience of mold reuse.
Smart Images

Figure CN223071633U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of concrete component production, and particularly to a cleaning system for component molds. Background Art
[0002] A mold is an important device used to achieve a specific shape during the production of concrete components. After the concrete slurry is cured and shaped in the mold and then taken out, correspondingly, a large amount of concrete particles will remain in the mold. In the prior art, the residual concrete particles are usually removed from the mold by manual cleaning to facilitate subsequent reuse. However, manual cleaning has problems such as low cleaning quality and long cleaning time.
[0003] Therefore, an improved technical solution is needed to address the deficiencies of the above prior art. Summary of the Utility Model
[0004] The purpose of this application is to provide a cleaning system for component molds to solve or alleviate the problems existing in the above prior art.
[0005] To achieve the above purpose, this application provides the following technical solutions:
[0006] A cleaning system for component molds, the cleaning system includes a base, a first telescopic rod, and a cleaning mechanism;
[0007] One side of the base is hinged to the ground; one end of the first telescopic rod is hinged to the ground near one side of the base, and the other end extends obliquely and is hinged to the other side of the base;
[0008] The cleaning mechanism includes a bracket and a cleaning wheel; the cleaning wheel is rotatably arranged on the bracket and is used to clean the component mold above the base;
[0009] The bracket includes a suspension bracket, a support plate, and a third telescopic rod;
[0010] One side of the support plate is hinged to the bottom of the suspension bracket; one end of the third telescopic rod is fixedly arranged on the suspension bracket, and the other end extends downward and is hinged to the other side of the support plate;
[0011] The cleaning wheel is rotatably arranged on the support plate.
[0012] A cleaning system for component molds as described above, preferably, the cleaning system includes a clamping mechanism; the clamping mechanism is symmetrically arranged on both sides of the base and is used to temporarily fix the component mold.
[0013] A cleaning system for component molds as described above, preferably, the clamping mechanism includes a jaw and a second telescopic rod;
[0014] The inner side of the bottom of the clamping jaw is hinged to the outer side of the upper edge of the base; one end of the second telescopic rod is fixedly arranged on the ground, and the other end extends obliquely and is hinged to the outer side of the bottom of the clamping jaw.
[0015] For a component mold cleaning system as described above, preferably, one end of the second telescopic rod is fixedly arranged on the ground on one side close to the base, and the other end extends obliquely and is hinged to the outer side of the bottom of the clamping jaw.
[0016] For a component mold cleaning system as described above, preferably, the inner side of the clamping jaw is provided with rubber material.
[0017] For a component mold cleaning system as described above, preferably, the suspension bracket includes a fixed bracket and a connecting bracket;
[0018] The connecting bracket is movably connected to the fixed bracket along the length direction of the component mold;
[0019] One side of the pallet is hinged to the bottom of the connecting bracket; one end of the third telescopic rod is fixedly arranged on the connecting bracket.
[0020] For a component mold cleaning system as described above, preferably, the cleaning wheels are symmetrically arranged along the length direction of the base.
[0021] For a component mold cleaning system as described in any one of the above, preferably, the cleaning system further includes a residue collection mechanism;
[0022] The residue collection mechanism is arranged on the suspension bracket and is used for the residues generated during the cleaning of the component mold.
[0023] Compared with the closest prior art, the technical solution of the embodiment of the present application has the following beneficial effects:
[0024] When driving the first telescopic rod to drive the component mold above the base to flip and guiding the concrete residues to slide down concentratedly to one side of the component mold, by driving the third telescopic rod to adjust the cleaning angle of the cleaning wheels, the cleaning of the component mold by the cleaning wheels can be always maintained. Description of the Drawings
[0025] The specification drawings forming a part of the present application are used to provide a further understanding of the present application. The schematic embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation to the present application. Among them:
[0026] Figure 1 A side view of a component mold cleaning system provided according to some embodiments of the present application;
[0027] Figure 2 A front view of the assembly of the base and the first telescopic rod provided according to some embodiments of the present application;
[0028] Figure 3 A top view of the assembly of a base and a first telescopic rod provided according to some embodiments of the present application;
[0029] Figure 4 A schematic three-dimensional structure diagram of a cleaning mechanism provided according to some embodiments of the present application.
[0030] Description of reference numerals:
[0031] 1. Base; 2. Jaw; 3. First telescopic rod; 4. Second telescopic rod; 5. Third telescopic rod; 6. Cleaning wheel; 7. Connecting frame; 8. Support plate; 9. Fixed bracket; 10. Rubber material. Detailed implementation manners
[0032] The present application will be described in detail below with reference to the drawings and in conjunction with embodiments. Each example is provided by way of explanation of the present application rather than limitation of the present application. In fact, those skilled in the art will clearly understand that modifications and variations can be made to the present application without departing from the scope or spirit of the present application. For example, features shown or described as part of one embodiment can be used in another embodiment to yield yet another embodiment. Therefore, it is desirable that the present application include such modifications and variations that fall within the scope of the appended claims and their equivalents.
[0033] In the following description, the terms "first / second / third" involved are only used to distinguish similar objects and do not represent a specific order of the objects. It can be understood that "first / second / third" can be interchanged with a specific order or sequence when allowed, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.
[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this disclosure belongs. The terms used herein are only for the purpose of describing the embodiments of this disclosure and are not intended to limit this disclosure.
[0035] In the description of the present application, the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and does not require the present application to be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application. The terms "connected", "connected to", and "disposed" used in the present application should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be directly connected or indirectly connected through an intermediate component; it can be a wired connection, a radio connection, or a wireless communication signal connection. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.
[0036] The following will further describe in detail a component mold cleaning system of the present application in conjunction with the attached Figures 1-4 drawings.
[0037] A component mold cleaning system, the cleaning system includes a base 1, a first telescopic rod 3, and a cleaning mechanism;
[0038] One side of the base 1 is hinged to the ground; one end of the first telescopic rod 3 is hinged to the ground on one side close to the base 1, and the other end extends obliquely and is hinged to the other side of the base 1;
[0039] The cleaning mechanism includes a bracket and a cleaning wheel 6; the cleaning wheel 6 is rotatably disposed on the bracket and is used to clean the component mold above the base 1;
[0040] The bracket includes a suspension bracket, a support plate 8, and a third telescopic rod 5;
[0041] One side of the support plate 8 is hinged to the bottom of the suspension bracket; one end of the third telescopic rod 5 is fixedly disposed on the suspension bracket, and the other end extends downward and is hinged to the other side of the support plate 8;
[0042] The cleaning wheel 6 is rotatably disposed on the support plate 8.
[0043] In a specific embodiment of the present application, the length direction of the component mold is perpendicular to the width direction of the base 1. One side of the base 1 away from the cleaning wheel 6 is hinged to the ground, and the other side is in contact connection with the ground. One end of the first telescopic rod 3 is hinged to the ground on one side close to the side of the base 1 away from the cleaning wheel 6, and the other end extends obliquely upward and is hinged to the inside of the side of the base 1 close to the cleaning wheel 6. Through the above settings, when the first telescopic rod 3 extends axially and rotates away from the cleaning wheel 6, the base 1 can be driven to flip to the side away from the cleaning wheel 6, and then the residue remaining in the component mold can be concentrated and slide to one side of the component mold, facilitating subsequent cleaning.
[0044] In a specific embodiment of the present application, the cleaning wheel 6 is rotatably arranged on the pallet 8 with the direction parallel to the width of the component mold as its rotation axis. Along the length direction parallel to the component mold, one side of the pallet 8 is hinged to the bottom of the suspension bracket, and the other side is hinged to the bottom of the third telescopic rod 5 at the middle position, that is, the third telescopic rod 5 is fixedly arranged at the middle position on the side opposite to the hinged side of the pallet 8 and the bottom of the suspension bracket. Through the above settings, when the third telescopic rod 5 is axially extended or contracted, the cleaning wheel 6 can be driven to rotate around the hinge point between the pallet 8 and the suspension bracket, thereby realizing the adjustment of the cleaning angle of the cleaning wheel 6, improving the cleaning effect. Further, when the first telescopic rod 3 is driven to drive the component mold above the base 1 to flip and guide the concrete residue to slide concentratedly to one side of the component mold, by driving the third telescopic rod 5 to adjust the cleaning angle of the cleaning wheel 6, the cleaning of the component mold by the cleaning wheel 6 can be always maintained.
[0045] The cleaning system includes a clamping mechanism; the clamping mechanisms are symmetrically arranged on both sides of the base 1 and are used for temporarily fixing the component mold.
[0046] In a specific embodiment of the present application, to improve the position stability of the component mold during cleaning, the clamping mechanisms are symmetrically arranged on both sides of the base 1 along the width direction of the base 1 to prevent the component mold from falling off when the component mold flips with the base 1, thereby affecting the normal progress of concrete component processing.
[0047] The clamping mechanism includes a jaw 2 and a second telescopic rod 4;
[0048] The inner side of the bottom of the jaw 2 is hinged to the outer side of the upper edge of the base 1; one end of the second telescopic rod 4 is fixedly arranged on the ground, and the other end extends obliquely and is hinged to the outer side of the bottom of the jaw 2.
[0049] In a specific embodiment of the present application, the jaw 2 is specifically a "reverse T-shaped structure". By setting the inner side of the bottom of the jaw 2 to be hinged to the outer side of the upper edge of the base 1 and the outer side of the bottom of the jaw 2 to be hinged to the top end of the second telescopic rod 4, when the second telescopic rod 4 is axially extended or contracted, the jaw 2 can be driven to rotate around its hinge point with the upper edge of the base 1, thereby realizing the clamping and release of component molds of different specifications, improving the clamping effect and the applicable range.
[0050] To save space, one end of the second telescopic rod 4 is fixedly arranged on the ground near one side of the base 1, and the other end extends obliquely and is hinged to the outer side of the bottom of the jaw 2.
[0051] To prevent the jaw 2 from damaging the component mold due to excessive clamping force, and at the same time to increase the friction between the jaw 2 and the component mold and improve the clamping effect, a rubber material 10 is provided on the inner side of the jaw 2.
[0052] The suspension bracket includes a fixed bracket 9 and a connecting bracket 7;
[0053] The connecting frame 7 is movably connected to the fixed support 9 along the length direction of the component mold;
[0054] One side of the pallet 8 is hinged to the bottom of the connecting frame 7; One end of the third telescopic rod 5 is fixedly arranged on the connecting frame 7.
[0055] In a specific embodiment of the present application, along the length direction parallel to the component mold, one side of the pallet 8 is hinged to the bottom of the connecting frame 7, and the other side is hinged to the bottom of the third telescopic rod 5 at the middle position.
[0056] When cleaning the component mold, first drive the connecting frame 7 to slide along the length direction of the component mold to the upper part of the component mold, then adjust the first telescopic rod 3 to extend until the component mold reaches a certain inclination angle, and finally adjust the third telescopic rod 5 to extend, so that the cleaning wheel 6 can always maintain the cleaning effect on the residue in the component mold.
[0057] The cleaning wheels 6 are symmetrically arranged along the length direction of the base 1.
[0058] In a specific embodiment of the present application, two component molds are symmetrically arranged on the base 1 along the length direction of the base 1, and the two symmetrically arranged cleaning wheels 6 are respectively used to clean the component molds at the corresponding positions.
[0059] The cleaning system further includes a residue collection mechanism;
[0060] The residue collection mechanism is arranged on the suspension frame and is used for the residue generated during the cleaning process of the component mold.
[0061] In a specific embodiment of the present application, the residue collection mechanism is fixedly arranged on the connecting frame 7 and moves along the length direction parallel to the component mold together with the connecting frame 7 to improve the residue collection effect.
[0062] The above are only the preferred embodiments of the present application and are not used to limit the present application. For those skilled in the art, the present application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A cleaning system for component molds, characterized in that, The cleaning system includes a base, a first telescopic rod, and a cleaning mechanism; One side of the base is hinged to the ground; one end of the first telescopic rod is hinged to the ground near one side of the base, and the other end extends obliquely and is hinged to the other side of the base; The cleaning mechanism includes a bracket and a cleaning wheel; the cleaning wheel is rotatably arranged on the bracket and is used to clean the component mold above the base; The bracket includes a suspension bracket, a support plate, and a third telescopic rod; One side of the support plate is hinged to the bottom of the suspension bracket; one end of the third telescopic rod is fixedly arranged on the suspension bracket, and the other end extends downward and is hinged to the other side of the support plate; The cleaning wheel is rotatably arranged on the support plate.
2. The component mold cleaning system according to claim 1, wherein, The cleaning system includes a clamping mechanism; the clamping mechanism is symmetrically arranged on both sides of the base and is used to temporarily fix the component mold.
3. The component mold cleaning system according to claim 2, wherein The clamping mechanism includes a clamping jaw and a second telescopic rod; The inner side of the bottom of the clamping jaw is hinged to the outer side of the upper edge of the base; one end of the second telescopic rod is fixedly arranged on the ground, and the other end extends obliquely and is hinged to the outer side of the bottom of the clamping jaw.
4. The component mold cleaning system according to claim 3, wherein, One end of the second telescopic rod is fixedly arranged on the ground near one side of the base, and the other end extends obliquely and is hinged to the outer side of the bottom of the clamping jaw.
5. The component mold cleaning system according to claim 3, characterized in that The inner side of the clamping jaw is provided with a rubber material.
6. The component mold cleaning system according to claim 1, wherein, The suspension bracket includes a fixed bracket and a connecting bracket; The connecting bracket is movably connected to the fixed bracket along the length direction of the component mold; One side of the support plate is hinged to the bottom of the connecting bracket; one end of the third telescopic rod is fixedly arranged on the connecting bracket.
7. The component mold cleaning system according to claim 1, characterized in that, The cleaning wheels are symmetrically arranged along the length direction of the base.
8. A component mold cleaning system according to any one of claims 1-7, characterized in that, The cleaning system further includes a residue collection mechanism; The residue collection mechanism is arranged on the suspension bracket and is used for the residues generated during the cleaning process of the component mold.