Ceramic tile softening structure for ceramic tile production
By using the design of water storage tank, splash cover, drain tray and reciprocating components in the tiling production, combined with the driving motor to drive the reciprocating movement of the nozzle and the rotation of the tiling blast material, the problems of water spray splash and waste of water resources are solved, and efficient and comprehensive softening effect and recycling of water resources are achieved.
Patent Information
- Application Number
- CN202422211199.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing ceramic tile production equipment has problems of water spray and waste of water resources during the softening process, and the water absorption and softening time is long.
The design of a water storage tank, splash hood, drain tray and reciprocating components is adopted, combined with the driving motor to drive the reciprocating movement of the nozzle and the rotation of the tiling material, and is combined with activated carbon particles to filtration and recycling water resources.
Effectively prevent water spraying, achieve all-round softening of water spray, save water resources, and improve softening efficiency.
Smart Images

Figure CN223071635U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ceramic tile production, and particularly relates to a ceramic tile softening structure for ceramic tile production. Background Technique
[0002] Ceramic tiles are an indispensable decoration material in interior decoration. Ceramic tiles refer to a kind of refractory, durable and beautiful building material fired from clay. Ceramic tiles are usually made by mixing white clay, quartz sand, water and other additives, and then fired at high temperature to obtain their specific properties and appearance characteristics. During the production process of ceramic tiles, it is necessary to soften the ceramic tile ingredients, and generally soften them by spraying water.
[0003] For example, the Chinese utility model patent with the publication number of CN219054767U discloses a ceramic tile softening device for ceramic production, including a frame, a motor, a detachable supporting device, a blank, a water supply device, an adjustable water spraying device and a locking device. The motor is arranged at the inner bottom end of the frame, the detachable supporting device is arranged at the dynamic power output end of the motor, the blank is arranged on the detachable supporting device, the water supply device is arranged inside the frame, the adjustable water spraying device is slidably arranged on the frame, and the locking device is arranged on the frame.
[0004] However, the above-mentioned utility model still has certain defects. On the one hand, when this device is performing the softening work, the water sprayed will splash. On the other hand, it takes time for the ceramic tiles to absorb water and soften, and large-area spraying is likely to cause waste of water resources. Content of the Utility Model
[0005] In order to solve the technical problems that when the device in the comparative document in the background technique is performing the softening work, the water sprayed will splash, and on the other hand, it takes time for the ceramic tiles to absorb water and soften, and large-area spraying is likely to cause waste of water resources, the utility model provides the following technical solutions:
[0006] The utility model relates to a ceramic tile softening structure for ceramic tile production, including a water storage tank, a splash-proof cover and a water draining tray. A controller is arranged at the front end of the water storage tank. A water pump is fixedly installed at one side end of the water storage tank. The input end of the water pump is fixedly communicated with the water storage tank, and the output end of the water pump is fixedly communicated with a hose. The end of the hose far away from the water pump is fixedly communicated with a nozzle. A longitudinal limiting groove is opened at one side end of the splash-proof cover. The water draining tray is fixedly installed at the inner bottom of the splash-proof cover. It also includes:
[0007] A reciprocating assembly installed between the water storage tank and the splash guard for driving the spray head. The reciprocating assembly includes a mounting seat and a sliding seat. The mounting seat is fixedly installed at the outer end of the water storage tank. A second driving motor is fixedly installed on the mounting seat. A turntable is fixedly installed at the output end of the second driving motor. A convex column is provided on the turntable. The sliding seat is fixedly installed on the top of the water storage tank. A driving rod is slidably installed on the sliding seat. One end of the driving rod is fixedly sleeved on the spray head. The spray head is movably inserted into the limiting groove. A horizontal sliding groove is opened at the bottom of the driving rod. The convex column is slidably installed in the sliding groove.
[0008] As a preferred technical solution of the present utility model, a measuring window for observing the water volume is opened at the front end of the water storage tank.
[0009] As a preferred technical solution of the present utility model, a filter disc is fixedly installed on the top of the water storage tank. A filter screen is provided at the bottom of the filter disc. The filter disc is filled with activated carbon particles.
[0010] As a preferred technical solution of the present utility model, the water draining disc is in a frustum shape and is provided with a plurality of water draining holes.
[0011] As a preferred technical solution of the present utility model, a rotating groove is opened at the top of the water draining disc, and a rotating seat is rotatably installed in the rotating groove. A first driving motor is fixedly installed at the bottom of the water draining disc, and the output end of the first driving motor is fixedly connected to the rotating seat. A waterproof cover is fixedly installed at the bottom of the water draining disc, and the waterproof cover covers the outside of the first driving motor.
[0012] As a preferred technical solution of the present utility model, a humidity sensing probe for testing the internal humidity of the ceramic tile blank is fixedly installed on the top of the rotating seat. The humidity sensing probe is electrically connected to the controller.
[0013] The beneficial effects achieved by the present utility model are:
[0014] Placing the ceramic tile blank in the splash guard can effectively prevent the water from splashing during the process of softening the blank by spraying water.
[0015] The second driving motor drives the spray head to reciprocate up and down, and the first driving motor drives the ceramic tile blank to rotate, achieving the purpose of spraying and softening the blanks of different sizes in all directions, and also saving water resources.
[0016] The softened water is filtered by the activated carbon particles and the filter screen in the filter disc, and then flows back into the water storage tank for recycling, further saving water resources. Description of the Drawings
[0017] The accompanying drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:
[0018] Figure 1 is a schematic structural diagram of a tile softening structure for tile production according to the present utility model;
[0019] Figure 2 is a schematic structural diagram of a water storage tank in a tile softening structure for tile production according to the present utility model;
[0020] Figure 3 is a schematic structural diagram of a splash guard in a tile softening structure for tile production according to the present utility model;
[0021] Figure 4 is a schematic structural diagram of a water draining tray in a tile softening structure for tile production according to the present utility model;
[0022] Figure 5 is a schematic structural diagram of a reciprocating assembly in a tile softening structure for tile production according to the present utility model.
[0023] In the figure: 1, water storage tank; 101, controller; 102, measuring window; 103, water pump; 104, hose; 105, nozzle; 106, filter tray; 2, splash guard; 201, limiting groove; 3, water draining tray; 301, rotating seat; 302, humidity sensing probe; 303, first driving motor; 304, waterproof cover; 4, reciprocating assembly; 401, mounting seat; 402, sliding seat; 403, second driving motor; 404, turntable; 405, convex column; 406, driving rod; 407, sliding groove. Specific embodiments
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Embodiment: As Figures 1-5As shown in the figure, a tile softening structure for tile production includes a water storage tank 1, a splash guard 2 and a drain pan 3. A controller 101 is provided at the front end of the water storage tank 1. A water pump 103 is fixedly installed at one side end of the water storage tank 1. The input end of the water pump 103 is fixedly communicated with the water storage tank 1, and the output end of the water pump 103 is fixedly communicated with a hose 104. One end of the hose 104 away from the water pump 103 is fixedly communicated with a nozzle 105. A longitudinal limiting groove 201 is opened at one side end of the splash guard 2. The drain pan 3 is fixedly installed at the inner bottom of the splash guard 2. It further includes:
[0026] A reciprocating assembly 4 installed between the water storage tank 1 and the splash guard 2 for driving the nozzle 105. The reciprocating assembly 4 includes a mounting seat 401 and a sliding seat 402. The mounting seat 401 is fixedly installed at the outer end of the water storage tank 1. A second driving motor 403 is fixedly installed on the mounting seat 401. The output end of the second driving motor 403 is fixedly installed with a turntable 404. A convex column 405 is provided on the turntable 404. The sliding seat 402 is fixedly installed on the top of the water storage tank 1. A driving rod 406 is slidably installed on the sliding seat 402. One end of the driving rod 406 is fixedly sleeved on the nozzle 105. The nozzle 105 is movably inserted into the limiting groove 201. A horizontal sliding groove 407 is opened at the bottom of the driving rod 406. The convex column 405 is slidably installed in the sliding groove 407. During use, the second driving motor 403 drives the turntable 404 to rotate. The rotation of the turntable 404 drives the driving rod 406 to move up and down reciprocally under the sliding action of the convex column 405 and the sliding groove 407. The up and down reciprocating movement of the driving rod 406 drives the nozzle 105 to move in cooperation with the rotation of the tile blank, achieving a full - aspect wetting effect, not only with a better softening effect but also more water - saving.
[0027] A measuring window 102 for observing the water volume is opened at the front end of the water storage tank 1. During use, the water volume in the water storage tank 1 can be observed in real - time through the measuring window 102.
[0028] A filter disc 106 is fixedly installed on the top of the water storage tank 1. A filter net is provided at the bottom of the filter disc 106, and the filter disc 106 is filled with activated carbon particles. During use, the softened water is filtered by the activated carbon particles and the filter net in the filter disc 106 and then flows back into the water storage tank 1 for cyclic use.
[0029] The drain pan 3 is frustum - shaped and is provided with a plurality of drain holes. During use, the tile blank is drained through the drain holes after draining.
[0030] A rotating groove is opened at the top of the drain pan 3, and a rotating seat 301 is rotatably installed in the rotating groove. A first driving motor 303 is fixedly installed at the bottom of the drain pan 3, and the output end of the first driving motor 303 is fixedly connected to the rotating seat 301. A waterproof cover 304 is fixedly installed at the bottom of the drain pan 3 and the waterproof cover 304 covers the outside of the first driving motor 303. During use, the first driving motor 303 drives the rotating seat 301 to rotate, and the rotation of the rotating seat 301 drives the tile blank to rotate for all - aspect wetting and softening.
[0031] A humidity sensing probe 302 for testing the humidity inside the ceramic tile blank is fixedly installed on the top of the rotating seat 301. The humidity sensing probe 302 is electrically connected to the controller 101. During use, on the one hand, the ceramic tile blank can be fixed through the humidity sensing probe 302, and on the other hand, the humidity inside the ceramic tile blank can be monitored in real time.
[0032] Specifically, when the present utility model is in use, the shaped blank to be softened is placed on the rotating seat 301 and inserted into the humidity sensing probe 302. The water pump 103 pumps the water in the water storage tank 1, and the water is sprayed out from the nozzle 105 through the hose 104 and sprayed onto the ceramic tile blank to be softened, so that the blank absorbs and softens. During the water spraying process, the water drains out through the drain holes on the drain tray 3 and flows back into the water storage tank 1 through the filter tray 106 after being filtered. At the same time, the second driving motor 403 drives the turntable 404 to rotate. The rotation of the turntable 404 drives the driving rod 406 to move up and down reciprocally under the sliding action of the convex column 405 and the sliding groove 407. The up and down reciprocating movement of the driving rod 406 drives the nozzle 105 to move, and the first driving motor 303 drives the rotating seat 301 to rotate. The rotation of the rotating seat 301 drives the ceramic tile blank to rotate, achieving the purpose of spraying water and softening the blank in all directions for blanks of different sizes.
[0033] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "up", "one side", "top", "inside", "front part", "center", "both ends", etc. is the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it should not be construed as a limitation to the present utility model.
[0034] In addition, the terms "first", "second", "third", "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first", "second", "third", "fourth" may explicitly or implicitly include at least one of such features.
[0035] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "setting", "connection", "fixation", "swivel connection", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two components or the interaction relationship between two components. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0036] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A tile softening structure for tile production, comprising a water storage tank (1), a splash guard (2) and a drain pan (3), characterized in that: A controller (101) is provided at the front end of the water storage tank (1). A water pump (103) is fixedly installed on one side end of the water storage tank (1). The input end of the water pump (103) is fixedly communicated with the water storage tank (1), and the output end of the water pump (103) is fixedly communicated with a hose (104). One end of the hose (104) away from the water pump (103) is fixedly communicated with a nozzle (105). A longitudinal limiting groove (201) is formed in one side end of the splash guard (2). A water draining tray (3) is fixedly installed at the inner bottom of the splash guard (2). Further included are: A reciprocating component (4) installed between the water storage tank (1) and the splash guard (2) for driving the nozzle (105). The reciprocating component (4) includes a mounting seat (401) and a sliding seat (402). The mounting seat (401) is fixedly installed at the outer end of the water storage tank (1). A second driving motor (403) is fixedly installed on the mounting seat (401). A turntable (404) is fixedly installed at the output end of the second driving motor (403). A convex column (405) is provided on the turntable (404). The sliding seat (402) is fixedly installed at the top of the water storage tank (1). A driving rod (406) is slidably installed on the sliding seat (402). One end of the driving rod (406) is fixedly sleeved on the nozzle (105). The nozzle (105) is movably inserted into the limiting groove (201). A horizontal sliding groove (407) is formed at the bottom of the driving rod (406). The convex column (405) is slidably installed in the sliding groove (407).
2. The tile softening structure for tile production according to claim 1, characterized in that: A measuring window (102) for observing the water volume is formed at the front end of the water storage tank (1).
3. A tile softening structure for tile production according to claim 1, characterized in that: A filter disc (106) is fixedly installed at the top of the water storage tank (1). A filter screen is provided at the bottom of the filter disc (106). The filter disc (106) is filled with activated carbon particles.
4. A tile softening structure for tile production according to claim 1, characterized in that: The water draining tray (3) is in a frustum shape and is provided with a plurality of water draining holes.
5. A tile softening structure for tile production according to claim 4, characterized in that: A rotating groove is formed at the top of the water draining tray (3), and a rotating seat (301) is rotatably installed in the rotating groove. A first driving motor (303) is fixedly installed at the bottom of the water draining tray (3), and the output end of the first driving motor (303) is fixedly connected to the rotating seat (301). A waterproof cover (304) is fixedly installed at the bottom of the water draining tray (3), and the waterproof cover (304) covers the outside of the first driving motor (303).
6. A tile softening structure for tile production according to claim 5, characterized in that: A humidity sensing probe (302) for testing the internal humidity of the ceramic tile blank is fixedly installed at the top of the rotating seat (301). The humidity sensing probe (302) is electrically connected to the controller (101).
Citation Information
Patent Citations
Ceramic tile softening structure for ceramic tile production
CN219054767U