Autoclaved aerated concrete block dicing device

By introducing air jet holes and negative pressure suction holes into the cutting device, the problem of dust accumulation of cutting knife is solved, the cleaning and life of cutting knife is achieved, and maintenance costs are reduced.

CN223071639UActive Publication Date: 2025-07-08SICHUAN HONGBING ENERGY SAVING BUILDING MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420765352.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-07-08
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

When traditional digging machines cut autoclaved aerated concrete blocks, dust is easily accumulated on the cutter, which affects the cutting effect and life.

Method used

A cutting device with air jet holes and negative pressure suction holes is designed to spray the surface of the cutter through the air jet holes, and dust is absorbed by negative pressure suction holes. Combined with a sealing plate and a negative pressure pump system, the dust is effectively removed and collected.

Benefits of technology

Effectively remove dust from the cutter surface, reduce wear, extend knife life, reduce replacement frequency and cost, while reducing dust exposure risks to the environment and operators.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223071639U_ABST
    Figure CN223071639U_ABST
Patent Text Reader

Abstract

The utility model discloses an autoclaved aerated concrete block dicing device, and belongs to the field of concrete blocks. An autoclaved aerated concrete block dicing device comprises a base and further comprises a working box fixedly connected to the base, a supporting plate is fixedly connected into the working box, a lifting block is arranged on the supporting plate in a lifting mode, a cutter is fixedly connected to the lifting block, an air spraying hole is formed in the lifting block, and the air spraying end of the air spraying hole faces the cutting face of the cutter; the negative pressure suction plate is fixedly connected to the supporting plate, a negative pressure suction hole is formed in the bottom of the negative pressure suction plate, and the negative pressure suction plate is matched with the air spraying hole; the cutting surface of the cutter can be blown by air, so that dust and chippings on the surface of the cutter can be effectively removed, the surface of the cutter is kept clean, dust accumulation is avoided, abrasion of the cutter can be reduced, the service life of the cutter is prolonged, and the replacement frequency and cost of the cutter are reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of concrete blocks, in particular to a cutting device for autoclaved aerated concrete blocks. Background Art

[0002] Autoclaved aerated concrete blocks are made from fly ash, lime, cement, gypsum, slag, etc. as the main raw materials, adding appropriate foaming agents, regulators, and bubble stabilizers, and going through processes such as batching and stirring, casting, static stopping, cutting, and high-pressure steam curing. Autoclaved aerated concrete blocks have very excellent construction characteristics. They can not only be produced in various specifications in the factory but also be sawed, planed, drilled, and nailed like wood. Also, due to their relatively large volume, the construction speed is relatively fast, and they can be used as filling materials for general buildings.

[0003] In building construction, blocks meeting specific size requirements are usually needed. Therefore, autoclaved aerated concrete blocks need to be cut to meet the size requirements of design and construction. And for some special building designs, blocks of different shapes are required. Through cutting, the shape customization of autoclaved aerated concrete blocks can be achieved to meet specific building needs. However, when the traditional cutting machine cuts autoclaved aerated concrete blocks, there may be a problem of incomplete dust removal on the cutting tool, which may cause a large amount of dust to accumulate on the cutting tool and affect the cutting effect of the cutting tool. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problem that there may be incomplete dust removal on the cutting tool in the prior art, which may cause a large amount of dust to accumulate on the cutting tool and affect the cutting effect of the cutting tool, and to propose a cutting device for autoclaved aerated concrete blocks.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A cutting device for autoclaved aerated concrete blocks includes a base, and also includes: a working box fixedly connected to the base. Among them, a support plate is fixedly connected inside the working box, a lifting block is arranged on the support plate in a lifting manner, a cutting tool is fixedly connected to the lifting block, an air spraying hole is opened on the lifting block, and the air spraying end of the air spraying hole faces the cutting surface of the cutting tool; a negative pressure suction plate fixedly connected to the support plate, where a negative pressure suction hole is opened at the bottom of the negative pressure suction plate, and the negative pressure suction plate is matched with the air spraying hole.

[0007] To facilitate the lifting and moving of the lifting block, preferably, an electric push rod is fixedly connected to the support plate, and the lifting block is fixedly connected to the output end of the electric push rod.

[0008] In order to seal the interior of the working box during cutting, further, a sealing plate is slidably connected inside the working box, the sealing plate cooperates with the base, and the sealing plate is fixedly connected to the top of the lifting block through a connecting rod.

[0009] In order to facilitate the control of the switch of the negative pressure pump, preferably, a push switch is arranged on the support plate, and the connecting rod cooperates with the push switch.

[0010] In order to facilitate the adsorption and collection of the dust generated inside the working box, preferably, it further includes: a negative pressure pump fixedly connected to the support plate, wherein the output end of the negative pressure pump is fixedly connected to the lifting block through a pipeline, a cavity is formed inside the lifting block, and the cavity is communicated with the air jet holes; a collection box fixedly connected to the support plate, wherein a filter screen is fixedly connected inside the collection box, the collection box is communicated with the input end of the negative pressure pump through a pipeline, and the collection box is fixedly connected to the negative pressure suction plate through a pipeline.

[0011] In order to facilitate the adsorption of air, preferably, a flow distribution cavity is formed inside the negative pressure suction plate, and the flow distribution cavity is communicated with the negative pressure suction holes.

[0012] Compared with the prior art, the present invention provides a cutting device for autoclaved aerated concrete blocks, which has the following beneficial effects:

[0013] 1. For this cutting device for autoclaved aerated concrete blocks, the cutting surface of the cutting knife can be purged by air jet through the air jet holes, thereby effectively reducing and removing the dust and debris on the surface of the cutting knife, keeping the surface of the cutting knife clean, avoiding dust accumulation, and at the same time, it can also reduce the wear of the cutting knife, extend the service life of the cutting knife, and reduce the frequency and cost of replacing the cutting knife;

[0014] 2. For this cutting device for autoclaved aerated concrete blocks, the dust generated during cutting can be effectively treated through the negative pressure suction holes, and the dust in the sealed working box can be adsorbed and collected into the collection box to reduce the impact of dust on the environment and operators.

[0015] For the parts not involved in this device, they are the same as the prior art or can be realized by using the prior art. The present invention can purge the cutting surface of the cutting knife by air jet, thereby effectively reducing and removing the dust and debris on the surface of the cutting knife, keeping the surface of the cutting knife clean, avoiding dust accumulation, and at the same time, it can also reduce the wear of the cutting knife, extend the service life of the cutting knife, and reduce the frequency and cost of replacing the cutting knife. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the working box of a cutting device for autoclaved aerated concrete blocks proposed by the present invention;

[0017] Figure 2Schematic diagram of the structure of the sealing plate of a cutting device for autoclaved aerated concrete blocks proposed by the present utility model;

[0018] Figure 3 Schematic diagram of the structure of the cutting knife of a cutting device for autoclaved aerated concrete blocks proposed by the present utility model;

[0019] Figure 4 Schematic diagram of the structure of the collection box of a cutting device for autoclaved aerated concrete blocks proposed by the present utility model.

[0020] In the figure: 1, base; 2, working box; 201, sealing plate; 202, connecting rod; 3, support plate; 301, pressing switch; 4, electric push rod; 5, lifting block; 501, cutting knife; 502, air injection hole; 6, negative pressure suction plate; 601, negative pressure suction hole; 7, negative pressure pump; 8, collection box; 801, filter screen. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0022] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0023] Embodiment:

[0024] Refer to Figures 1-4 , a cutting device for autoclaved aerated concrete blocks, including a base 1, a chute is further provided on the base 1, and a movable trolley is further provided on the chute for placing autoclaved aerated concrete blocks. And a working box 2 is fixedly connected to the base 1 through a column, and a support plate 3 is further installed in the working box 2. An electric push rod 4 is fixedly connected to the support plate 3, and a lifting block 5 is fixedly connected to the output end of the electric push rod 4. A cutting knife 501 is fixedly connected to the lifting block 5 for cutting autoclaved aerated concrete blocks. By controlling the switch of the electric push rod 4, it drives the cutting knife 501 to perform a cutting operation on the autoclaved aerated concrete blocks on the trolley.

[0025] In addition, please refer to Figure 2 and Figure 3As shown in the figure, a slidable sealing plate 201 is also installed in the working box 2. Four sealing plates 201 are spliced end to end to form a frame that slides up and down in the working box 2. A chute is provided on the support column for sliding the sealing plate 201. The sealing plate 201 is fixedly connected to the top of the lifting block 5 through a connecting rod 202. When the lifting block 5 descends, the sealing plate 201 can be moved to the base 1, thereby sealing the periphery of the bottom space of the working box 2. A pressing switch 301 is provided on the support plate 3, and the pressing switch 301 is arranged below the connecting rod 202. The pressing switch 301 is a prior art. When power needs to be turned on, the button on the pressing switch 301 needs to be touched and pressed. When power is cut off, the button on the pressing switch 301 is left.

[0026] It should be noted that two sets of symmetric air jet holes 502 are also provided on the lifting block 5, and the jet ends of the air jet holes 502 are respectively directed towards the cutting surfaces of the cutting knives 501. A negative pressure suction plate 6 is fixedly connected to the support plate 3. Negative pressure suction holes 601 are provided at the bottom of the negative pressure suction plate 6, and a flow dividing cavity is provided in the negative pressure suction plate 6, and the flow dividing cavity is communicated with the negative pressure suction holes 601. A negative pressure pump 7 and a collection box 8 are respectively fixedly installed on the support plate 3. The switch of the negative pressure pump 7 is electrically connected to the pressing switch 301, and the output end of the negative pressure pump 7 is fixedly connected to the lifting block 5 through a pipeline. A cavity is provided in the lifting block 5, and the cavity is communicated with the air jet holes 502, thereby delivering gas into the air jet holes 502.

[0027] Here, please refer to Figure 4 As shown in the figure, a filter screen 801 is also installed in the collection box 8. The collection box 8 is communicated with the input end of the negative pressure pump 7 through a pipeline, and this pipeline is arranged below the filter screen 801. The collection box 8 is fixedly connected to the negative pressure suction plate 6 through a pipeline, and this pipeline is arranged above the filter screen 801. When the negative pressure pump 7 is started, negative pressure will be generated in the collection box 8, and at the same time negative pressure will be generated in the negative pressure suction plate 6, thereby enabling the negative pressure suction holes 601 to adsorb the internal air of the working box 2, and at the same time the air will be intercepted and filtered by the filter screen 801.

[0028] The working principle is as follows. When it is necessary to cut autoclaved aerated concrete blocks, the switch of the electric push rod 4 can be started. Subsequently, the electric push rod 4 will drive the lifting block 5 to descend, and the lifting block 5 will drive the cutting knife 501 to cut the autoclaved aerated concrete blocks. When the cutting is completed, the sealing plate 201 will seal the inside of the working box 2. At this time, the connecting rod 202 contacts the pressing switch 301, thereby starting the negative pressure pump 7, making its negative pressure suction holes 601 generate suction force to adsorb the space around the bottom of the working box 2. At the same time, the air jet holes 502 will jet and blow the cutting surface of the cutting knife 501, thereby effectively removing the dust and debris on the surface of the cutting knife 501, keeping the surface of the cutting knife 501 clean, avoiding dust accumulation, and at the same time being able to reduce the wear of the cutting knife 501, extend the service life of the cutting knife 501, reduce the frequency and cost of replacing the cutting knife 501. And, the negative pressure suction holes 601 will also effectively handle the dust generated during cutting and adsorb and collect the dust in the sealed working box 2 into the collection box 8 to reduce the impact of dust on the environment and operators.

[0029] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. An autoclaved aerated concrete block cutting device, comprising a base (1), characterized in that, Also included are: A working box (2) fixedly connected to the base (1), wherein, a support plate (3) is fixedly connected inside the working box (2), a lifting block (5) is arranged to be lifted and lowered on the support plate (3), a cutting knife (501) is fixedly connected to the lifting block (5), an air spraying hole (502) is formed in the lifting block (5), and the air jet end of the air spraying hole (502) faces the cutting surface of the cutting knife (501); A negative pressure suction plate (6) fixedly connected to the support plate (3), wherein, a negative pressure suction hole (601) is formed at the bottom of the negative pressure suction plate (6), and the negative pressure suction plate (6) is matched with the air spraying hole (502).

2. The autoclaved aerated concrete block cutting device according to claim 1, characterized in that, An electric push rod (4) is fixedly connected to the support plate (3), and the lifting block (5) is fixedly connected to the output end of the electric push rod (4).

3. The autoclaved aerated concrete block cutting device according to claim 2, characterized in that, A sealing plate (201) is slidably connected inside the working box (2), the sealing plate (201) is matched with the base (1), and the sealing plate (201) is fixedly connected to the top of the lifting block (5) through a connecting rod (202).

4. The autoclaved aerated concrete block cutting device according to claim 3, characterized in that, A pressing switch (301) is arranged on the support plate (3), and the connecting rod (202) is matched with the pressing switch (301).

5. The autoclaved aerated concrete block cutting device according to claim 1, characterized in that, Also included are: A negative pressure pump (7) fixedly connected to the support plate (3), wherein, the output end of the negative pressure pump (7) is fixedly connected to the lifting block (5) through a pipeline, a cavity is formed inside the lifting block (5), and the cavity is communicated with the air spraying hole (502); A collection box (8) fixedly connected to the support plate (3), wherein, a filter screen (801) is fixedly connected inside the collection box (8), the collection box (8) is communicated with the input end of the negative pressure pump (7) through a pipeline, and the collection box (8) is fixedly connected to the negative pressure suction plate (6) through a pipeline.

6. The autoclaved aerated concrete block cutting device according to claim 1, wherein, A diversion cavity is formed inside the negative pressure suction plate (6), and the diversion cavity is communicated with the negative pressure suction holes (601).