Proportioning device for premixing mortar admixture
By using a partition in the batching barrel to separate out three batching tanks and using an electromagnet to control the magnetic ball to achieve discharge control, the problem of difficulty in accommodating a variety of admixtures is solved, simplifying the mechanical structure and reducing costs.
Patent Information
- Application Number
- CN202421885127.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing mortar admixture premix ratio devices are mostly single storage barrel structures, which are difficult to accommodate multiple types of admixtures. The mechanical structure is complex and the cost is high. It is necessary to wait until the release is completed before other types of admixtures are invested, which increases production and maintenance costs.
Three partitions are used to separate the feed drums, and the discharge control is achieved through solenoid control of the magnetic ball, avoiding the use of solenoid valves, simplifying the mechanical structure and reducing costs.
The sequential addition of a variety of admixtures and precise discharge control are realized, reducing production and maintenance costs and improving operating efficiency.
Smart Images

Figure CN223071660U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete admixtures, and particularly to a proportioning device for premixing mortar admixtures. Background Art
[0002] The proportioning device for premixing mortar admixtures is a device specifically used in building construction sites or precast concrete factories, which enables the proportional feeding and mixing of mortar and admixtures, avoiding errors in manual addition and mixing. Among them, the proportioning device for premixing mortar admixtures is applicable to various types of mortar admixtures, such as water reducers, early strength agents, and waterproof agents, meeting different construction requirements and improving construction effects, and having significant advantages in large-scale construction projects.
[0003] However, most of the existing proportioning devices for premixing mortar admixtures are of single storage hopper structure, and it is difficult to accommodate various types of admixtures inside. When multiple types of admixtures need to be put in, it is necessary to wait for the storage hopper to finish discharging before putting in other types of admixtures. In addition, the existing mortar admixture batching devices have high manufacturing costs and complex mechanical structures. Solenoid valves need to be installed on the pipelines for multi-discharge batching to control the discharge switches, thus increasing the production and maintenance costs. Summary of the Utility Model
[0004] The utility model aims to solve at least one of the technical problems existing in the prior art.
[0005] For this reason, an object of the present utility model is to provide a proportioning device for premixing mortar admixtures. The proportioning device for premixing mortar admixtures can separate three batching tanks through three partitions to achieve sequential feeding in each tank, and at the same time, control the low-cost discharging by starting the electromagnet to control the opening of the pipe joint.
[0006] To achieve the above object, the present utility model provides the following technical solution: A proportioning device for premixing mortar admixtures includes a mixing tank. A box body is embedded at the top of the mixing tank. A through hole is provided at the bottom of the box body. A batching pipe is communicated with the top of the box body. A batching barrel is rotatably installed inside the box body through a bearing. Three partitions are symmetrically installed on the inner wall of the batching barrel. Three connecting pipes are symmetrically communicated with the bottom of the batching barrel. The inner wall of the top of the mixing tank is fixedly connected with an annular plate. An electromagnet is installed on the inner wall of the annular plate. The bottom end of the connecting pipe is installed with a pipe joint. A magnetic ball is provided on the inner wall of the pipe joint. A second motor is installed on the outer wall of the box body. A gear ring is fixedly connected to the outer wall of the batching barrel. A gear is fixedly connected to the rotating shaft of the second motor. The gear meshes with the gear ring.
[0007] Preferably, a first motor is installed on the top of the mixing tank. The rotating shaft of the first motor penetrates the mixing tank and is fixedly connected with a stirring blade.
[0008] Preferably, the top of the stirring tank is connected to a feed pipe, and the bottom of the stirring tank is connected to a discharge pipe.
[0009] Preferably, a limit plate is fixedly connected to the top inner wall of the stirring tank, the limit plate is located inside the annular plate, and the limit plate is arc-shaped.
[0010] Preferably, a tank bracket is installed at the bottom of the stirring tank.
[0011] Preferably, the cross section of the pipe joint is tapered.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: the batching barrel in the utility model is divided into three batching grooves by three partitions, and the batching barrel is rotated by the meshing transmission of the second motor driving gear and the ring gear, so that the three additives are added to each batching groove in turn. In addition, a pipe joint with a magnetic ball is installed on the connecting pipe at the bottom of the batching barrel, and the movement of the magnetic ball is controlled by an electromagnet to open the bottom opening of the pipe joint. The discharge control can be achieved without the installation of a solenoid valve, and the cost is low. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the structure of a proportioning device for premixing mortar admixtures according to an embodiment of the utility model;
[0014] Figure 2 For the utility model embodiment Figure 1 A schematic diagram of the enlarged structure of part A;
[0015] Figure 3 It is a structural schematic diagram of a batching barrel and a partition in a premixing device for mortar admixture according to an embodiment of the utility model;
[0016] Figure 4 It is a schematic structural diagram of the annular plate and the limiting plate in the proportioning device for premixing mortar admixtures according to an embodiment of the utility model.
[0017] In the figure: 1. stirring tank; 2. first motor; 3. batching pipe; 4. stirring blade; 5. feed pipe; 6. discharge pipe; 7. tank bracket; 8. box body; 9. batching barrel; 10. gear ring; 11. second motor; 12. gear; 13. annular plate; 14. pipe joint; 15. connecting pipe; 16. electromagnet; 17. magnetic ball; 18. limit plate; 19. partition. DETAILED DESCRIPTION
[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0019] Please refer to Figure 1 , an embodiment of the present invention provides a proportioning device for premixing mortar admixtures, including: a mixing tank 1, a box body 8, and a batching barrel 9.
[0020] Among them, as Figures 1-3 shown, the box body 8 is embedded at the top of the mixing tank 1. The bottom of the box body 8 is provided with through holes. The top of the box body 8 is communicated with a batching pipe 3. The batching barrel 9 is rotatably installed inside the box body 8 through bearings. Three partition plates 19 are symmetrically installed on the inner wall of the batching barrel 9. Three connecting pipes 15 are symmetrically communicated with the bottom of the batching barrel 9. A second motor 11 is installed on the outer wall of the box body 8. A gear ring 10 is fixedly connected to the outer wall of the batching barrel 9. A gear 12 is fixedly connected to the rotating shaft of the second motor 11. The gear 12 meshes with the gear ring 10.
[0021] During use, the admixtures are added into the batching barrel 9 inside the box body 8 through the batching pipe 3. Three batching grooves are separated by the three partition plates 19 inside the batching barrel 9. The second motor 11 is driven to rotate the gear 12 to mesh with the gear ring 10, thereby driving the batching barrel 9 to rotate, so that the three types of admixtures can be sequentially added into the three separated batching grooves when being put in, in cooperation with the rotation of the batching barrel 9.
[0022] Furthermore, a first motor 2 is installed on the top of the mixing tank 1. The rotating shaft of the first motor 2 penetrates through the mixing tank 1 and is fixedly connected with a stirring blade 4. The first motor 2 can drive the stirring blade 4 to rotate inside the mixing tank 1 to stir and mix the mortar and the admixtures.
[0023] In this embodiment, as Figures 1-4 shown, an annular plate 13 is fixedly connected to the inner wall of the top of the mixing tank 1. An electromagnet 16 is installed on the inner wall of the annular plate 13. A pipe joint 14 is installed at the bottom end of the connecting pipe 15. A magnetic ball 17 is provided on the inner wall of the pipe joint 14. The cross-section of the pipe joint 14 is conical.
[0024] During use, the tops of the three connecting pipes 15 at the bottom of the batching barrel 9 are respectively communicated with three batching tanks, and pipe connectors 14 with magnetic balls 17 are respectively installed at their bottoms. The magnetic balls 17 in the pipe connectors 14 move upward a certain distance under the influence of magnetic force when passing through the electromagnet 16 in the activated state, opening the bottom opening of the pipe connector 14 to realize the discharge of the admixture in the batching tank. When the electromagnet 16 is closed, the magnetic balls 17 descend along the conical surface of the pipe connector 14 under the influence of gravity and gradually block the opening.
[0025] Further, referring to Figure 2 and Figure 4 , a limiting plate 18 is fixedly connected to the inner wall of the top of the mixing tank 1. The limiting plate 18 is located inside the annular plate 13, and the limiting plate 18 is arc-shaped. The limiting plate 18 can guide the pipe connector 14 to pass through and approach the electromagnet 16.
[0026] Specifically, a feed pipe 5 is communicated with the top of the mixing tank 1, and a discharge pipe 6 is communicated with the bottom of the mixing tank 1. Mortar can be input through the feed pipe 5 and discharged outward through the discharge pipe 6 after stirring and mixing. A tank support 7 is installed at the bottom of the mixing tank 1, and the tank support 7 can place the mixing tank 1 vertically.
[0027] Summarize and sort out the working steps of this solution according to the above technical solution: When the present utility model is in use, the admixture is added into the batching barrel 9 in the box body 8 through the batching pipe 3. The batching barrel 9 is divided into three batching tanks by three partition plates 19. The gear 12 is driven to rotate by the second motor 11 and meshes with the gear ring 10, thereby driving the batching barrel 9 to rotate, enabling the three types of admixtures to be sequentially added into the separated three batching tanks when being put in, which is convenient for the operator to put in according to different types of admixtures.
[0028] The tops of the three connecting pipes 15 at the bottom of the batching barrel 9 are respectively communicated with three batching tanks, and pipe connectors 14 with magnetic balls 17 are respectively installed at their bottoms. The magnetic balls 17 in the pipe connectors 14 move upward a certain distance under the influence of magnetic force when passing through the electromagnet 16 in the activated state, opening the bottom opening of the pipe connector 14 to realize the discharge of the admixture in the batching tank. Magnetic control of the discharge can be completed without installing solenoid valves on each connecting pipe 15, and the discharge control accuracy is relatively high and the cost is low.
[0029] Parts not involved in the present utility model are the same as or can be implemented by using the prior art. Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A proportioning device for premixing mortar additives, comprising a mixing tank (1). A box body (8) is embedded at the top of the mixing tank (1). A through hole is provided at the bottom of the box body (8). A batching pipe (3) is communicated with the top of the box body (8). It is characterized in that: A batching barrel (9) is rotatably installed inside the box body (8) through a bearing. Three partition plates (19) are symmetrically installed on the inner wall of the batching barrel (9). Three connecting pipes (15) are symmetrically communicated with the bottom of the batching barrel (9). The inner wall of the top of the mixing tank (1) is fixedly connected with an annular plate (13). An electromagnet (16) is installed on the inner wall of the annular plate (13). One end of the bottom of the connecting pipe (15) is installed with a pipe joint (14). A magnetic ball (17) is provided on the inner wall of the pipe joint (14). A second motor (11) is installed on the outer wall of the box body (8). A toothed ring (10) is fixedly connected to the outer wall of the batching barrel (9). A gear (12) is fixedly connected to the rotating shaft of the second motor (11). The gear (12) meshes with the toothed ring (10).
2. The proportioning device for premixing mortar additives according to claim 1, characterized in that: A first motor (2) is installed on the top of the mixing tank (1). The rotating shaft of the first motor (2) penetrates through the mixing tank (1) and is fixedly connected with a stirring blade (4).
3. The proportioning device for premixing of mortar additives according to claim 1, characterized in that: A feed pipe (5) is communicated with the top of the mixing tank (1). A discharge pipe (6) is communicated with the bottom of the mixing tank (1).
4. A proportioning device for premixing mortar additives according to claim 1, characterized in that: A limiting plate (18) is fixedly connected to the inner wall of the top of the mixing tank (1). The limiting plate (18) is located inside the annular plate (13), and the limiting plate (18) is arc-shaped.
5. The proportioning device for premixing of mortar admixtures according to claim 1, characterized in that: A tank support (7) is installed at the bottom of the mixing tank (1).
6. A proportioning device for premixing mortar additives according to claim 1, characterized in that: The cross section of the pipe joint (14) is conical.