Cooler support structure

By designing the cooler bracket structure on the front suspension beam of the car, the battery cooler's efficient heat exchange and easy maintenance problems in the case of limited space are solved, and the effect of easy disassembly and platforming is achieved.

CN223072261UActive Publication Date: 2025-07-08DAYUN AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202422254409.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-08
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The structure of the existing battery cooler is difficult to achieve efficient heat exchange and is inconvenient for repair and disassembly when the interior space of the vehicle body is limited.

Method used

A cooler bracket structure is designed to be fixed on the front suspension frame beam of the car, including a battery cooler bracket, a wire harness bracket and weight reduction hole. It is fixed with the front suspension frame beam through the bracket mounting hole. Reinforcement ribs are provided on the main body and extension to improve structural strength and achieve easy maintenance and disassembly.

Benefits of technology

It realizes efficient heat exchange in a limited space while facilitating the maintenance and disassembly of battery coolers, and is platform-based versatility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooler support structure, the cooler support structure is assembled and fixed on a front suspension frame beam of an automobile, the cooler support structure comprises a battery cooler support, and the battery cooler support is assembled and fixed with the front suspension frame beam; the middle position of the battery cooler support is used for assembling and fixing the battery cooler, and one side of the battery cooler support is used for assembling and fixing the wiring harness support; and the battery cooler bracket is provided with at least one lightening hole. The cooler support structure is arranged on a cabin frame beam, so that the cooler support structure is convenient to maintain and disassemble and can be universally used on a platform.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobiles, in particular to a cooler bracket structure. Background Art

[0002] The battery chiller is a key component in the thermal management of batteries in pure electric or hybrid vehicles. Its function is to introduce refrigerant from the air-conditioning system, evaporate after throttling by the expansion valve, absorb the heat of the coolant in the battery cooling circuit, and take away the heat of the coolant through heat exchange, thereby cooling the battery.

[0003] The basic structure of the battery cooler includes two coolant inlet and outlet pipes, two refrigerant inlet and outlet pipes, a heat exchanger body and an external evaporator. The heat exchanger body is made of stacked plate heat exchangers. The coolant and refrigerant flow into the heat exchanger body in the form of convection, separated by interlayers to form a sandwich structure to achieve convection heat transfer. The efficiency of the battery cooler is affected by factors such as its power size, water pump power, coolant flow rate, and refrigerant flow rate. Due to the internal space limitations of the vehicle body, it is not advisable to use a heat exchanger that is too large as a battery cooler to enhance the heat exchange effect. Therefore, a compact and small plate heat exchanger is generally used.

[0004] Based on the above technical problems, technicians in this field urgently need to develop a cooler bracket structure. Utility Model Content

[0005] The utility model aims to provide a cooler bracket structure, which is arranged on a cabin frame beam and is convenient for maintenance and disassembly and can be platform-based and universal.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The utility model discloses a cooler support structure, which is assembled and fixed on the front suspension frame beam of the automobile. The cooler support structure comprises:

[0008] A battery cooler bracket, the battery cooler bracket is assembled and fixed to the front suspension frame beam;

[0009] The middle part of the battery cooler bracket is used to assemble and fix the battery cooler, and one side of the battery cooler bracket is used to assemble and fix the wiring harness bracket;

[0010] The battery cooler bracket is provided with at least one weight-reducing hole.

[0011] Furthermore, the battery cooler bracket includes:

[0012] A main body and an extension formed at one end of the main body;

[0013] The main body extends along the X direction, and the extension body extends perpendicular to the main body along the Y direction towards the outside of the main body.

[0014] Furthermore, a weight reduction hole is provided at the middle position of the main body;

[0015] A weight reduction hole is provided on one side of the middle part of the main body.

[0016] Furthermore, three battery cooler mounting holes are provided on the main body;

[0017] The three battery cooler mounting holes are distributed at different positions of the main body, and a projection welding nut for the battery cooler is welded and fixed on the back of the battery cooler mounting hole.

[0018] Furthermore, bracket mounting holes are provided at both ends of the main body and at the end of the extension body, and the battery cooler bracket is assembled and fixed with the corresponding positions of the front suspension frame beam through the three bracket mounting holes.

[0019] Furthermore, wiring harness bracket mounting holes are provided at both the extension body and the end of the main body where the extension body is fitted;

[0020] A projection welding nut for the wiring harness bracket is welded and fixed on the back of the wiring harness bracket mounting hole.

[0021] Furthermore, flanges are formed at the edge of the battery cooler bracket and at the position of the weight reduction hole.

[0022] Furthermore, reinforcing ribs are machined at the position where the extension body and the main body of the battery cooler bracket transition, at the circumferential direction of the weight reduction hole, and around the mounting holes.

[0023] In the above technical solution, a cooler bracket structure provided by the present utility model has the following beneficial effects:

[0024] The cooler bracket structure of the present utility model is arranged on the engine room frame beam, which is not only convenient for maintenance and disassembly, but also can achieve platformization and generalization. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings.

[0026] Figure 1 It is an isometric view of a cooler bracket structure disclosed in an embodiment of the present utility model;

[0027] Figure 2Schematic diagram of the first side of a cooler bracket structure disclosed in an embodiment of the present utility model;

[0028] Figure 3 Schematic diagram of the second side of a cooler bracket structure disclosed in an embodiment of the present utility model.

[0029] Explanation of reference numerals:

[0030] Battery cooler bracket; 2. Battery cooler mounting hole; 3. Bracket mounting hole; 4. Wiring harness bracket mounting hole; 5. Flange; 6. Reinforcing rib;

[0031] Main body; 102. Extension body; 103. Hollow part;

[0032] Projection welding nut for battery cooler;

[0033] 401. Projection welding nut for wiring harness bracket. Detailed implementation manners

[0034] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the present utility model will be further introduced in detail below with reference to the accompanying drawings.

[0035] See Figures 1 to 3 as shown;

[0036] A cooler bracket structure in this embodiment, which is assembled and fixed on the front suspension frame beam of an automobile. The cooler bracket structure includes:

[0037] Battery cooler bracket 1, which is assembled and fixed with the front suspension frame beam;

[0038] The middle position of the battery cooler bracket 1 is used for assembling and fixing the battery cooler, and one side of the battery cooler bracket 1 is used for assembling and fixing the wiring harness bracket;

[0039] The battery cooler bracket 1 is provided with at least one weight reduction hole 103.

[0040] Specifically, an embodiment of the present utility model discloses a battery cooler bracket structure. The bracket structure in this embodiment is arranged in the engine compartment for easy maintenance and disassembly. It includes a battery cooler bracket 1, and the battery cooler and the wiring harness bracket are assembled and fixed by using the battery cooler bracket 1; in order to achieve weight reduction, the battery cooler bracket 1 in this embodiment is provided with at least one weight reduction hole 103.

[0041] Preferably, the battery cooler bracket 1 in this embodiment includes a main body 101 and an extension body 102 formed at one end of the main body 101;

[0042] The main body 101 extends in the X direction, and the extension body 102 extends perpendicular to the main body 101 in the Y direction toward the outside of the main body 101.

[0043] In this embodiment, the structure of the battery cooler bracket 1 is further defined. It includes a main body 101 and an extension body 102. Among them, the main body 101 and the extension body 102 of this embodiment are of an integrally formed structure, and the extension body 102 is a structure extending towards one side of the main body 101.

[0044] To meet the weight reduction requirement, a weight reduction hole 103 is provided at the middle position of the main body 101 of this embodiment; a weight reduction hole 103 is provided on one side of the middle part of the main body 101.

[0045] Preferably, three battery cooler mounting holes 2 are provided on the main body 101 of this embodiment;

[0046] Among them, the three battery cooler mounting holes 2 of this embodiment are distributed at different positions of the main body 101, and a projection welding nut 201 for the battery cooler is welded and fixed on the back of the battery cooler mounting hole 2.

[0047] The main body 101 of this embodiment is used to integrate the battery cooler. Therefore, three battery cooler mounting holes 2 are provided on the main body 101 according to the installation requirements of the battery cooler. To achieve the fastening of the fasteners, a projection welding nut 201 for the battery cooler is welded and fixed on the back of the battery cooler mounting hole 2. Specifically, the distribution principle of the three battery cooler mounting holes 2 is set according to the installation position of the battery cooler, and a weight reduction hole 103 with a suitable size is processed in the space between the three battery cooler mounting holes 2.

[0048] Preferably, bracket mounting holes 3 are provided at both ends of the main body 101 of this embodiment and at the end of the extension body 102. The battery cooler bracket 1 is assembled and fixed with the corresponding positions of the front suspension frame beam through the three bracket mounting holes 3.

[0049] To achieve the assembly and fixation with the front suspension frame beam, bracket mounting holes 3 are provided at the corresponding positions of the battery cooler bracket 1 in this embodiment, and then it can be assembled and fixed with bolts.

[0050] Preferably, wire harness bracket mounting holes 4 are provided at both ends of the extension body 102 of this embodiment and at the end of the main body 101 where the extension body 102 is fitted; among them, a projection welding nut 401 for the wire harness bracket is welded and fixed on the back of the wire harness bracket mounting hole 4 of this embodiment. Similar to the installation requirements of the battery cooler, to achieve the installation of the wire harness bracket, a projection welding nut 401 for the wire harness bracket is welded and fixed on the back of the wire harness bracket mounting hole 4.

[0051] Preferably, flanges 5 are formed at the edges of the battery cooler bracket 1 and at the positions of the weight reduction holes 103 of this embodiment. The flange 5 design of this embodiment can increase the structural strength of the bracket structure, prevent deformation, and improve the mode.

[0052] To further improve the structural strength, reinforcing ribs 6 are machined at the position where the extension body 102 and the main body 101 of the battery cooler bracket 1 of this embodiment transition, the circumferential direction of the weight reduction holes 103, and the periphery of the mounting holes. The design of the reinforcing ribs 6 further prevents structural deformation and improves the modality.

[0053] In the above technical solution, a cooler bracket structure provided by the present utility model has the following beneficial effects:

[0054] The cooler bracket structure of the present utility model is arranged on the cabin frame beam, which is not only convenient for maintenance and disassembly, but also can achieve platform generalization.

[0055] Only some exemplary embodiments of the present utility model have been described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present utility model, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present utility model.

Claims

1. A cooler bracket structure, characterized in that, This cooler bracket structure is assembled and fixed on the front suspension frame beam of the vehicle. The cooler bracket structure includes: A battery cooler bracket (1), which is assembled and fixed to the front suspension frame beam; The middle position of the battery cooler bracket (1) is used for assembling and fixing the battery cooler, and one side of the battery cooler bracket (1) is used for assembling and fixing the wire harness bracket; At least one weight reduction hole (103) is provided on the battery cooler bracket (1).

2. The cooler bracket structure according to claim 1, characterized in that, The battery cooler bracket (1) includes: A main body (101) and an extension body (102) formed at one end of the main body (101); The main body (101) extends along the X direction, and the extension body (102) is perpendicular to the main body (101) and extends outward along the Y direction toward the outside of the main body (101).

3. The cooler bracket structure according to claim 2, characterized in that, A weight reduction hole (103) is provided at the middle position of the main body; A weight reduction hole (103) is provided on one side of the middle part of the main body (101).

4. The cooler bracket structure according to claim 3, characterized in that, Three battery cooler mounting holes (2) are provided on the main body (101); The three battery cooler mounting holes (2) are distributed at different positions of the main body (101), and a projection welding nut (201) for the battery cooler is welded and fixed on the back of the battery cooler mounting hole (2).

5. The cooler bracket structure according to claim 2, characterized in that, Bracket mounting holes (3) are provided at both ends of the main body (101) and at the end of the extension body (102). The battery cooler bracket (1) is assembled and fixed to the corresponding position of the front suspension frame beam through the three bracket mounting holes (3).

6. The cooler bracket structure according to claim 2, characterized in that, The extension body (102) and the end of the main body (101) that cooperates with the extension body (102) are both provided with wire harness bracket mounting holes (4); A projection welding nut (401) for the wire harness bracket is welded and fixed on the back of the wire harness bracket mounting hole (4).

7. A cooler bracket structure according to claim 2, characterized in that, Flanges (5) are formed at the edge of the battery cooler bracket (1) and at the position of the weight reduction hole (103).

8. The cooler bracket structure according to claim 2, characterized in that, Reinforcing ribs (6) are machined at the transition position between the extension body (102) and the main body (101) of the battery cooler bracket (1), at the circumference of the weight reduction hole (103), and around the mounting holes.