Range-extending type new energy electric truck
Through the stacked battery compartment structure and temperature control system, the problem of limited battery packs in traditional new energy vehicles is solved, the number of battery packs and the range is increased, the complexity and cost of battery swap equipment are reduced, and the use needs of medium and large vehicles are adapted to.
Patent Information
- Application Number
- CN202422461479.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-02-04
- Filing Date
- 2024-10-12
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-10-12
AI Technical Summary
Due to the limited number of battery packs in traditional new energy vehicles, the range is insufficient, and the battery swap equipment is complex and costly, making it difficult to meet the needs of medium and large vehicles.
The stacked battery compartment structure is adopted, and the battery pack is divided into several slots, with at least one slot on each floor. The battery pack is set between the front of the vehicle and the cargo box, equipped with a temperature control channel and bracket assembly. The temperature control device is connected to the battery pack through the diversion box, supporting the free insertion and temperature adjustment of multiple small battery packs.
The number of battery packs has been increased, the range has been improved, the complexity and cost of battery swap equipment has been reduced, the cost of battery swap equipment has been reduced, the risk of vehicle depreciation has been reduced.
Smart Images

Figure CN223072287U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of new energy vehicles, and particularly relates to an extended-range new energy electric truck. Background Art
[0002] A battery compartment is a housing for accommodating batteries. A battery pack can be placed into the battery compartment for storage, charging or discharging, or can be taken out of the battery compartment to achieve the effect of replacing the battery pack to supplement electric energy. At present, the battery swapping technology is also mostly applied to large vehicles such as light trucks. Since large vehicles have a large load, the demand for electric energy is also higher. The traditional new energy vehicle arranges the whole battery pack in a flat way at the bottom of the vehicle. However, due to the limited number of battery packs that can be loaded limited by the vehicle length, the cruising range and service performance of the vehicle are restricted. Therefore, an updated design is needed to solve the above problems. Summary of the Utility Model
[0003] The purpose of the utility model is to provide an extended-range new energy electric truck for use to solve the problems raised in the above background art.
[0004] To achieve the above purpose, the utility model provides the following technical solution: An extended-range new energy electric truck includes a battery compartment housing fixedly installed on a vehicle frame and a hatch door for closing the hatch of the battery compartment housing. The hatch faces the side of the vehicle. Inside the battery compartment housing, a plurality of slots are separated by partitions, and the plurality of slots are arranged in a stacked manner, with at least one slot provided in each layer.
[0005] Preferably, the hatch door is a gull-wing door.
[0006] Preferably, the battery compartment housing and the truck bed are of an integral structure.
[0007] Preferably, the battery compartment housing is arranged between the vehicle head and the cargo box.
[0008] Preferably, a temperature control channel communicating with each slot is arranged inside the battery compartment housing, and the temperature control channel is connected to a temperature control device through a connection port by a pipeline.
[0009] An extended-range new energy electric truck is also disclosed, which includes a plurality of independent single battery compartments and a hatch cover for opening and closing the hatch of the single battery compartment. The hatch faces the side of the vehicle. The plurality of single battery compartments are relatively fixedly installed in a stacked manner, with at least one single battery compartment provided in each layer.
[0010] Preferably, the electric truck further includes a diversion box. One end of each of the plurality of single battery compartments away from the hatch is communicated with the diversion box, and the diversion box is communicated with a temperature control device through a connection port.
[0011] Preferably, a bracket assembly for lifting the lower surface of the battery pack to form a gap with the supporting surface where it is located is arranged at the bottom of the slot.
[0012] Preferably, the bracket assembly is two strips that support the long sides of the battery pack. After the battery pack is inserted into the slot, the space behind and below the battery pack is connected.
[0013] Preferably, the temperature control device is the air conditioner that comes with the cockpit
[0014] The technical effects and advantages of the utility model are as follows: the range-extended new energy electric truck is provided with a battery compartment at one end of the truck bed near the front of the truck, and a battery pack slot of a stacked structure is designed to replace the flat battery compartment structure of the traditional range-extended vehicle, thereby solving the problem that the number of battery packs in the truck is limited by the length of the vehicle, and safely and effectively increasing the number of battery packs that can be inserted, increasing the range of the extended vehicle, and better meeting the use needs of medium and large vehicles;
[0015] Using multiple small battery packs to supply energy instead of a large battery pack with a whole battery facilitates the standardization of battery packs. For vehicles of various sizes and lengths, standardized battery packs can be used for energy supply, enhancing applicability;
[0016] In addition, the miniaturization of battery packs can reduce the carrying capacity of battery swap equipment, and reduce the difficulty and cost of building battery swap stations;
[0017] In addition, the miniaturized multi-battery pack replacement can customize the number of battery packs based on the customer's actual mileage requirements, reducing the consumer's car purchase cost, avoiding vehicle depreciation and performance degradation caused by battery degradation, and reducing the waste of electric energy resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of the utility model (installed in a vehicle);
[0019] Figure 2 It is a structural schematic diagram of the utility model (independent state);
[0020] Figure 3 It is a cross-sectional view of the utility model;
[0021] Figure 4 It is a structural schematic diagram of another embodiment scheme.
[0022] In the figure: 1. battery compartment shell; 2. compartment door; 3. slot; 4. truck bed; 5. front of the truck; 6. temperature control channel; 7. single battery compartment; 8. compartment cover; 9. guide box; 10. connection port; 11. bracket assembly. DETAILED DESCRIPTION
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0025] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0026] The present utility model provides a Figures 1-3 range-extended new energy electric truck as shown, including a battery compartment housing 1 fixedly installed on the vehicle frame and a hatch door 2 for closing the hatch of the battery compartment housing 1. The hatch door 2 is a gull-wing door. By opening or closing the hatch door 2 with this structure, the locking of the hatch door 2 is safer and more stable, and the cost is also lower.
[0027] The hatch faces the side of the vehicle. Inside the battery compartment housing 1, a plurality of slots 3 are separated by partitions, and the plurality of slots 3 are arranged in layers, with at least one slot 3 in each layer. According to the driver's needs, the required number of battery packs can be inserted into the stacked slots. Due to the characteristic that the thickness of the battery pack is much smaller than the width of the battery pack, the traditional battery compartment laid on the vehicle frame chassis is designed as a stacked structure, which solves the problem that the number of battery packs in traditional electric vehicles is limited by the vehicle length. By adopting the stacked battery compartment structure, the number of slots 3 and the number of battery packs that can be inserted can be safely and effectively increased. The number of battery packs on one side is expanded from at most 6 on one side to about 9 on one side, increasing the range, ensuring the vehicle's performance, and reducing the coverage area and the probability of bump damage.
[0028] The battery compartment housing 1 is arranged between the front of the vehicle 5 and the cargo box. The battery compartment housing 1 and the truck bed 4 are an integrated structure. On the one hand, the installation stability and safety of the battery compartment housing 1 are ensured, and on the other hand, the integrity of each part of the vehicle can be improved, and the appearance is more beautiful.
[0029] The battery compartment housing 1 is provided with a temperature control channel 6 connected to each slot 3, and the temperature control channel 6 is connected to the temperature control device pipeline through the connection port 10. When the battery pack is charging and discharging, in order to ensure the safety of the battery pack and improve the charging and discharging efficiency, it may be necessary to perform a heating or cooling operation. At this time, the temperature control device outputs cold or hot air, which enters the temperature control channel 6 in the middle of the battery compartment housing 1, and enters the slot 3 where each battery pack is located through the temperature control channel 6 to exchange heat with the battery pack, ensuring that it is in the best working state and extending the life of the battery cell.
[0030] A bracket assembly 11 is provided at the bottom of the slot 3 to raise the lower surface of the battery pack and form a gap between the supporting surface. The battery pack is raised by the bracket assembly 11, thereby increasing the contact area with the airflow and enhancing the heat exchange efficiency, thereby achieving the effect of adjusting the battery pack temperature faster.
[0031] The support assembly 11 can be two strips supporting the long sides of the battery pack. After the battery pack is inserted into the slot 3, the space behind and below the battery pack is connected. The edges of the battery pack are supported by the two strips to lift it up, while the middle is separated from the plane where it is located, and the space behind and below is connected, which further facilitates air flow and enhances heat exchange efficiency.
[0032] In addition, the temperature control device can use the air conditioner in the cockpit, so there is no need to add additional refrigeration and heat exchange equipment, saving space and reducing costs after modification.
[0033] It also disclosed Figure 4 The extended-range new energy electric truck shown includes a plurality of independent single battery compartments 7 and a compartment cover 8 for opening and closing the compartment openings of the single battery compartments 7, the compartment openings facing the side of the vehicle, and the plurality of single battery compartments 7 are relatively fixedly installed in a stacked manner, and each layer is provided with at least one single battery compartment 7. Since the single battery compartments 7 can be freely disassembled and assembled, the number of single battery compartments 7 can be arbitrarily increased according to actual use requirements, thereby increasing or decreasing the number of battery packs that can be inserted, and compared with the structure of a fixed-size battery compartment, the degree of customization is higher.
[0034] The electric truck further includes a flow guiding box 9. One end of each of a plurality of single battery compartments 7 away from the compartment opening is communicated with the flow guiding box 9, and the flow guiding box 9 is communicated with the temperature control device through a connection port 10. When adding a single battery compartment 7, the newly added single battery compartment 7 is relatively fixed to the lower single battery compartment 7, and the newly added single battery compartment 7 is conducted with the flow guiding box 9. Cold or hot flow is output by the temperature control device and enters the flow guiding box 9, and then enters the interior of each single battery compartment 7 through the flow guiding box 9 to exchange heat with the battery pack, so as to achieve the technical effect of adjusting the temperature of the battery pack.
[0035] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A range-extended new energy electric truck, comprising a battery compartment housing (1) fixedly installed on a vehicle frame and a hatch door (2) for closing the hatch of the battery compartment housing (1), characterized in that: The compartment opening faces the side of the vehicle, and a plurality of slots (3) are separated inside the battery compartment housing (1) by partitions, and the plurality of slots (3) are arranged in layers, with at least one slot (3) being arranged in each layer.
2. The range-extended new energy electric truck according to claim 1, characterized in that: The cabin door (2) is a gull-wing door.
3. The range-extended new energy electric truck according to claim 1, wherein: The battery compartment housing (1) and the truck box (4) are an integrated structure.
4. An extended-range new energy electric truck according to claim 3, characterized in that: The battery compartment housing (1) is arranged between the vehicle front (5) and the cargo box.
5. An extended-range new energy electric truck according to claim 1, characterized in that: A temperature control channel (6) communicating with each slot (3) is provided inside the battery compartment housing (1); the temperature control channel (6) is communicated with a temperature control device pipeline via a connecting port (10).
6. An extended-range new energy electric truck, comprising a plurality of independent single battery compartments (7) and a hatch cover (8) for opening and closing the hatch of the single battery compartment (7), characterized in that: The compartment opening faces the side of the vehicle, and a plurality of the single cell compartments (7) are relatively fixedly installed in a stacked manner, with at least one single cell compartment (7) being provided on each layer.
7. An extended-range new energy electric truck according to claim 6, characterized in that: The electric truck further comprises a flow guide box (9), and the ends of the plurality of single battery compartments (7) away from the compartment openings are all connected to the flow guide box (9), and the flow guide box (9) is connected to the temperature control device via a connection port (10).
8. An extended-range new energy electric truck according to any one of claims 1-7, characterized in that: A bracket assembly (11) is provided at the bottom of the slot (3) and is used to lift the lower surface of the battery pack to form a gap between the lower surface and the supporting surface.
9. The range-extended new energy electric truck according to claim 8, wherein: The support assembly (11) is two strips that support the long sides of the battery pack. After the battery pack is inserted into the slot (3), the space behind and below the battery pack is connected.
10. An extended-range new energy electric truck according to claim 5 or 7, characterized in that: The temperature control device is an air conditioner provided in the cockpit.