Material collecting device for metal machining
By using material collection devices with mounting brackets, transmission mechanisms and oscillation mechanisms in metal processing, the problems of uneven stacking of metal workpieces and low space utilization are solved, uniform distribution of workpieces and efficient material collection are achieved, and product quality is improved.
Patent Information
- Application Number
- CN202421956879.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The existing metal processing and material collection methods are inefficient and are prone to uneven stacking of workpieces and low space utilization.
The material collection device including a mounting bracket, a transmission mechanism and an oscillation mechanism is adopted. The metal workpiece is uniformly distributed in the material collection frame through the continuous oscillation movement of the oscillation mechanism. The horizontal oscillation movement of the mounting plate is achieved by using the driving component and the eccentric wheel, the shaft adjusts the oscillation amplitude, and the stability is improved by combining the transmission mechanism and the stop plate.
The uniform distribution of metal workpieces in the material collection frame is achieved, the space utilization rate is improved, the mutual extrusion and deformation of workpieces is reduced, the surface quality of the workpiece is protected, and the product pass rate is improved.
Smart Images

Figure CN223073375U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal processing, in particular to a material receiving device for metal processing. Background Art
[0002] Metal is a class of natural elements with specific physical and chemical properties or alloys composed of them. Metal processing, abbreviated as metalworking, refers to the production activities of humans processing materials with metal characteristics mainly composed of metal elements or metal elements. Metal processing is a process technology that processes metal materials into articles, parts, and components. When processing metal, it is necessary to collect and sort the preliminarily processed metal, which is convenient for subsequent processing or detection.
[0003] However, when the existing metal workpieces are receiving materials, generally a conveyor belt is used for transmission, and then they are simply stacked inside the receiving box. This not only has low efficiency, but also easily leads to problems such as uneven stacking of metal workpieces in the receiving box and low space utilization rate. Content of the Utility Model
[0004] The purpose of the utility model is to provide a material receiving device for metal processing, so as to solve the technical problems of uneven stacking of metal workpieces in the receiving box and low space utilization rate in the prior art.
[0005] The technical problem to be solved by the utility model can be realized through the following technical solutions: A material receiving device for metal processing, including a mounting bracket, a transmission mechanism, an oscillation mechanism, and a receiving frame. The transmission mechanism is used for transmitting metal workpieces. The transmission mechanism is arranged on the mounting bracket. The oscillation mechanism includes a fixed bracket, a movable plate, and a mounting plate. The fixed bracket is arranged at one end of the mounting bracket and is located below the transmission mechanism. A first sliding groove is provided at the top of the fixed bracket. A first sliding block that is slidably matched with the first sliding groove is provided at the bottom of the movable plate. A second sliding groove is provided at the top of the movable plate. A second sliding block that is slidably matched with the second sliding groove is provided at the bottom of the mounting plate. An installation groove is provided at the top of the mounting plate. The fixed bracket is provided with a driving component for driving the mounting plate and the movable plate to slide. A mounting block that is slidably matched with the installation groove is fixedly provided at the bottom of the receiving frame.
[0006] As a further scheme of the utility model: The driving component includes a first rotating motor and an eccentric wheel. The first rotating motor is fixedly arranged on the fixed bracket. The output end of the first rotating motor is coaxially and fixedly connected to one end of the eccentric wheel. The other end of the eccentric wheel is rotatably connected to the mounting plate.
[0007] As a further solution of the present utility model: The driving assembly further includes an adjusting shaft. A plurality of adjusting holes are arranged at equal intervals on the top of the eccentric wheel. The mounting plate is provided with a plurality of through holes aligned with the corresponding adjusting holes. The adjusting shaft is disposed through the adjusting holes and the through holes.
[0008] As a further solution of the present utility model: The transmission mechanism includes a driving roller, a driven roller, a conveyor belt and a second rotating motor. The driving roller and the driven roller are rotatably disposed at both ends of the mounting bracket, and the driving roller is located above the oscillating mechanism. The conveyor belt is wound between the driving roller and the driven roller. The second rotating motor is fixedly disposed on the mounting bracket, and the output end of the second rotating motor is coaxially and fixedly connected to the driving roller.
[0009] As a further solution of the present utility model: The mounting bracket is fixedly provided with baffle plates on both sides.
[0010] As a further solution of the present utility model: The bottom of the fixed bracket is fixedly provided with a rubber cushion.
[0011] The beneficial effects of the present utility model compared with the prior art are as follows:
[0012] 1. Through the continuous oscillating motion of the oscillating mechanism, the metal workpieces are evenly distributed in the receiving frame, effectively avoiding the space waste caused by uneven workpiece accumulation in the traditional receiving method, and significantly improving the space utilization rate. At the same time, the evenly distributed metal workpieces reduce the mutual extrusion and deformation caused by accumulation, protect the surface quality of the metal workpieces, and improve the product qualification rate.
[0013] 2. By inserting the adjusting shaft into different adjusting holes and through holes, the amplitude of the oscillating motion of the mounting plate in the horizontal direction can be changed to adapt to metal workpieces of different sizes, weights or shapes. The greater the distance between the adjusting shaft and the output end of the first rotating motor, the greater the amplitude of the oscillating motion of the mounting plate in the horizontal direction. Similarly, the smaller the distance between the adjusting shaft and the output end of the first rotating motor, the smaller the amplitude of the oscillating motion of the mounting plate in the horizontal direction.
[0014] The additional aspects and advantages of the present utility model will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The above and / or additional aspects and advantages of the present utility model will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, in which:
[0016] Figure 1 is a schematic structural diagram of a receiving device for metal processing.
[0017] Figure 2 It is a schematic structural diagram of the transmission mechanism in the present utility model.
[0018] Figure 3 It is a three-dimensional structural schematic diagram of the oscillation mechanism in the present utility model.
[0019] Figure 4 It is a three-dimensional structural schematic diagram of the mounting plate in the present utility model.
[0020] Figure 5 It is a three-dimensional structural schematic diagram of the eccentric wheel in the present utility model.
[0021] Figure 6 It is a three-dimensional structural schematic diagram of the material receiving frame in the present utility model.
[0022] Figure 7 It is a structural sectional view of the oscillation mechanism in the present utility model.
[0023] Reference numerals include:
[0024] 1, mounting bracket; 2, transmission mechanism; 3, oscillation mechanism; 31, fixed bracket; 32, movable plate; 33, mounting plate; 34, first chute; 35, first slider; 36, second chute; 37, second slider; 38, mounting groove; 39, drive assembly; 310, first rotary motor; 311, eccentric wheel; 312, adjustment shaft; 313, adjustment hole; 314, through hole; 4, material receiving frame; 41, mounting block; 5, baffle plate; 6, rubber soft pad. Detailed implementation manners
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
[0026] As Figures 1 to 7 shown, a material receiving device for metal processing includes a mounting bracket 1, a transmission mechanism 2, an oscillation mechanism 3 and a material receiving frame 4. The transmission mechanism 2 is used to transmit metal workpieces, and the transmission mechanism 2 is arranged on the mounting bracket 1.
[0027] Specifically, the transmission mechanism 2 includes a driving roller, a driven roller, a conveyor belt and a second rotary motor. The driving roller and the driven roller are rotatably arranged at both ends of the mounting bracket 1, and the driving roller is located above the oscillation mechanism 3. The conveyor belt is wound between the driving roller and the driven roller. The second rotary motor is fixedly arranged on the mounting bracket 1, and the output end of the second rotary motor is coaxially and fixedly connected to the driving roller.
[0028] The oscillation mechanism 3 includes a fixed bracket 31, a movable plate 32 and a mounting plate 33. The fixed bracket 31 is arranged at one end of the mounting bracket 1 and is located below the transmission mechanism 2. A first sliding groove 34 is provided at the top of the fixed bracket 31. A first sliding block 35 that is slidably engaged with the first sliding groove 34 is provided at the bottom of the movable plate 32. A second sliding groove 36 is provided at the top of the movable plate 32. A second sliding block 37 that is slidably engaged with the second sliding groove 36 is provided at the bottom of the mounting plate 33. A mounting groove 38 is provided at the top of the mounting plate 33. The fixed bracket 31 is provided with a driving component 39 for driving the mounting plate 33 and the movable plate 32 to slide.
[0029] The working principle of the oscillation mechanism 3 is that through the first sliding groove 34 and the first sliding block 35 provided between the fixed bracket 31 and the movable plate 32, the horizontal linear motion of the movable plate 32 can be realized. Through the second sliding groove 36 and the second sliding block 37 provided between the movable plate 32 and the mounting plate 33, the horizontal linear motion of the mounting plate 33 can be realized. At the same time, because the horizontal linear motion of the movable plate 32 is perpendicular to the horizontal linear motion of the mounting plate 33, the mounting plate 33 can perform a horizontal circular motion on the fixed bracket 31.
[0030] Through the continuous oscillation motion of the oscillation mechanism 3, the metal workpieces are evenly distributed in the receiving frame 4, effectively avoiding the space waste caused by uneven workpiece stacking in the traditional receiving method, and significantly improving the space utilization rate. At the same time, the evenly distributed metal workpieces reduce the mutual extrusion and deformation caused by stacking, protect the surface quality of the metal workpieces, and improve the product qualification rate.
[0031] Specifically, the driving component 39 includes a first rotating motor 310 and an eccentric wheel 311. The first rotating motor 310 is fixedly arranged on the fixed bracket 31. The output end of the first rotating motor 310 is coaxially and fixedly connected to one end of the eccentric wheel 311. The other end of the eccentric wheel 311 is rotatably and cooperatively connected to the mounting plate 33.
[0032] When the first rotating motor 310 is started, the eccentric wheel 311 starts to rotate, so that the mounting plate 33 receives a periodic and continuously changing thrust, so that the mounting plate 33 and the receiving frame 4 mounted thereon generate continuous oscillation motion in the horizontal direction. At the same time, by controlling the rotation speed of the output end of the first rotating motor 310, the oscillation motion frequency of the mounting plate 33 in the horizontal direction can also be adjusted. The faster the rotation speed of the output end of the first rotating motor 310, the higher the oscillation motion frequency of the mounting plate 33 in the horizontal direction.
[0033] A mounting block 41 that is slidably engaged with the mounting groove 38 is fixedly provided at the bottom of the receiving frame 4.
[0034] Through the sliding fit between the installation groove 38 and the installation block 41, it is convenient to install the material receiving frame 4 onto the installation plate 33. At the same time, it can also ensure that the material receiving frame 4 can stably oscillate continuously in the horizontal direction along with the installation plate 33.
[0035] Reference Figure 4 , Figure 5 and Figure 7 As shown in
[0036] In some specific embodiments, the driving component 39 further includes an adjusting shaft 312. A number of adjusting holes 313 are arranged at equal intervals on the top of the eccentric wheel 311, and a number of through holes 314 aligned with the corresponding adjusting holes 313 are formed on the installation plate 33. The adjusting shaft 312 is arranged through the adjusting holes 313 and the through holes 314.
[0037] Reference Figure 1 and Figure 2 As shown in
[0038] In some specific embodiments, baffle plates 5 are fixedly arranged on both sides of the installation bracket 1, which can effectively prevent metal workpieces from deviating from the predetermined path or falling during the transmission process due to speed changes, vibrations or other external factors. This helps to improve the stability and safety of the production line and reduce equipment damage and downtime caused by workpiece dropping. Figure 3 As shown in
[0039] In some specific embodiments, a rubber soft pad 6 is fixedly arranged at the bottom of the fixed bracket 31. The rubber soft pad 6 has good elasticity and shock absorption performance. When the oscillating mechanism 3 is working, it can effectively absorb and disperse the vibration energy generated by components such as the eccentric wheel 311, thereby reducing the transmission of vibration to the fixed bracket 31 and the surrounding environment. This can not only reduce the noise level of the equipment, but also protect the stability and service life of the installation bracket 1 and the equipment it fixes.
[0040] In actual use, first, the material receiving frame 4 is slidably mounted into the mounting groove 38 of the mounting plate 33 through the mounting block 41 at its bottom to ensure that the material receiving frame 4 is stable and can move together with the mounting plate 33. The second rotating motor is started to make the driving roller start to rotate, driving the conveyor belt to move, preparing for the transmission of metal workpieces. The metal workpiece is placed at the starting position of the transmission mechanism 2, such as the starting point of the conveyor belt. As the conveyor belt moves, the metal workpiece is smoothly transported forward to above the oscillating mechanism 3. During this process, the baffle plate 5 plays a role in preventing the workpiece from deviating from the predetermined path or falling, ensuring that the workpiece can smoothly enter the oscillating mechanism 3.
[0041] When the metal workpiece reaches above the oscillating mechanism 3, the first rotating motor 310 is started. The rotation of the first rotating motor 310 drives the eccentric wheel 311 to rotate, generating a periodic and continuously changing direction of thrust acting on the mounting plate 33. Under the action of the eccentric wheel 311, the mounting plate 33 realizes horizontal circular motion through the cooperation of the first sliding groove 34 and the first slider 35 between the movable plate 32 and the fixed bracket 31, and the second sliding groove 36 and the second slider 37 between the mounting plate 33 and the movable plate 32. This movement causes the mounting plate 33 and the material receiving frame 4 thereon to generate continuous oscillating motion in the horizontal direction. By adjusting the regulating shaft 312 to be inserted into different regulating holes 313 and through holes 314, the amplitude of the oscillating motion of the mounting plate 33 in the horizontal direction can be changed to adapt to metal workpieces of different sizes, weights or shapes.
[0042] With the oscillating motion of the mounting plate 33, the metal workpieces entering the material receiving frame 4 are evenly distributed throughout the material receiving frame 4. The oscillating motion ensures that the workpieces will not be squeezed and deformed due to stacking, protecting the surface quality of the workpieces. At the same time, the evenly distributed workpieces also improve the space utilization rate of the material receiving frame 4 and reduce space waste.
[0043] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A material receiving device for metal processing, comprising a mounting bracket (1), characterized in that, Further comprising: A transfer mechanism (2) for transferring metal workpieces, the transfer mechanism (2) being arranged on a mounting bracket (1); An oscillation mechanism (3), the oscillation mechanism (3) comprising a fixed bracket (31), a movable plate (32) and a mounting plate (33), the fixed bracket (31) being arranged at one end of the mounting bracket (1) and located below the transfer mechanism (2), a first sliding groove (34) being provided at the top of the fixed bracket (31), a first sliding block (35) slidably engaged with the first sliding groove (34) being provided at the bottom of the movable plate (32), a second sliding groove (36) being provided at the top of the movable plate (32), a second sliding block (37) slidably engaged with the second sliding groove (36) being provided at the bottom of the mounting plate (33), a mounting groove (38) being provided at the top of the mounting plate (33), and a driving assembly (39) for driving the mounting plate (33) and the movable plate (32) to slide being provided on the fixed bracket (31); A material receiving frame (4), a mounting block (41) slidably engaged with the mounting groove (38) being fixedly provided at the bottom of the material receiving frame (4).
2. The material receiving device for metal processing according to claim 1, characterized in that, The driving assembly (39) comprises a first rotating motor (310) and an eccentric wheel (311), the first rotating motor (310) being fixedly arranged on the fixed bracket (31), the output end of the first rotating motor (310) being coaxially and fixedly connected to one end of the eccentric wheel (311), and the other end of the eccentric wheel (311) being rotatably and matingly connected to the mounting plate (33).
3. The material receiving device for metal processing according to claim 2, characterized in that, The driving assembly (39) further comprises an adjusting shaft (312), a plurality of adjusting holes (313) arranged at equal intervals are provided at the top of the eccentric wheel (311), a plurality of through holes (314) aligned with the corresponding adjusting holes (313) are provided on the mounting plate (33), and the adjusting shaft (312) is arranged through the adjusting holes (313) and the through holes (314).
4. A material receiving device for metal processing according to claim 1, characterized in that, The transfer mechanism (2) comprises a driving roller, a driven roller, a conveyor belt and a second rotating motor, the driving roller and the driven roller are rotatably arranged at both ends of the mounting bracket (1), and the driving roller is located above the oscillation mechanism (3), the conveyor belt is wound between the driving roller and the driven roller, the second rotating motor is fixedly arranged on the mounting bracket (1), and the output end of the second rotating motor is coaxially and fixedly connected to the driving roller.
5. A material receiving device for metal processing according to claim 1, characterized in that, Blocking plates (5) are fixedly provided on both sides of the mounting bracket (1).
6. The material receiving device for metal processing according to claim 1, characterized in that, A rubber soft pad (6) is fixedly provided at the bottom of the fixed bracket (31).