Marshalling station

By adopting a combined structure such as brackets, channel rails and cylinder devices in the marshalling station, the rail change operation is simplified, and the problems of complex structure and low efficiency in the existing technology are solved, and the rapid switching of material paths and the improvement of production efficiency are achieved.

CN223073384UActive Publication Date: 2025-07-08CHENGDE ANODE ASSEMBLY ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421966276.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-07-08
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The existing marshalling conveyor rail transformer device has a complex structure, resulting in high manufacturing costs, high installation and commissioning difficulties, and long rail change operation time, which has become a bottleneck in production efficiency.

Method used

采用支架、槽钢轨道、气缸装置和道岔舌的组合结构,通过气缸装置带动弯板和道岔舌的转动,实现物料路径的快速切换,简化操作流程。

Benefits of technology

It realizes rapid switching of material paths, improves production efficiency, and reduces equipment complexity and maintenance difficulty.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a marshalling station which comprises a support, a first channel steel rail, a second channel steel rail, an air cylinder device, a bent plate and a turnout tongue. The first channel steel track, the second channel steel track and the air cylinder device are all installed on the support, an included angle is formed between the first channel steel track and the second channel steel track, one end of the second channel steel track is connected with the first channel steel track, and the second channel steel track is communicated with the first channel steel track. The turnout tongue is located at the connecting position of the first channel steel rail and the second channel steel rail and connected with the air cylinder device through a bent plate. The technical effects are achieved as follows: the cylinder device drives the bending plate to move so as to drive the turnout tongue to rotate, so that rapid switching of material paths is realized, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of transmission and handling, and particularly relates to a marshalling station. Background Art

[0002] The marshalling station includes an arrival operation area, a breakdown operation area, a marshalling operation area, a temporary storage area and a departure operation area. In the marshalling operation area, the accumulation conveyor is one of the important equipment for material conveying and marshalling operations in the marshalling station, and plays a key role in the marshalling operation process.

[0003] However, the track-changing device of the existing accumulation conveyor in the marshalling station is a key link to realize the switching of materials between different conveying paths. The track-changing operation usually involves the reconfiguration of the conveyor guide rail and the turning of the conveying trolley. The following is a detailed description of the track-changing of the accumulation conveyor:

[0004] The track switching mechanism of the existing track-changing device usually consists of a track, a slider and a driving mechanism. When track-changing is required, the driving mechanism will push the slider to slide on the track, so that the conveying trolley switches from one track to another.

[0005] Since the track switching mechanism consists of multiple parts such as a slide rail, a slider and a driving device, this increases the complexity of the overall structure. The complex structure not only increases the manufacturing cost, but also increases the difficulty of installation, debugging and maintenance.

[0006] In addition, since the track switching mechanism needs to complete a series of mechanical actions to realize the track switching, these actions may take a certain amount of time to complete. Therefore, in applications where rapid switching of material paths is required, the track switching mechanism will become a bottleneck in production efficiency. Content of the Utility Model

[0007] For this reason, the utility model provides a marshalling station to solve the above problems in the prior art.

[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0009] According to the first aspect of the utility model, a marshalling station includes a bracket, a first channel steel track, a second channel steel track, a cylinder device, a bending plate and a switch tongue; the first channel steel track, the second channel steel track and the cylinder device are all installed on the bracket, an included angle is formed between the first channel steel track and the second channel steel track, one end of the second channel steel track is connected to the first channel steel track and the second channel steel track is mutually communicated with the first channel steel track, the switch tongue is rotatably installed on the bracket, the switch tongue is located at the connection position of the first channel steel track and the second channel steel track, and the switch tongue is connected to the cylinder device through the bending plate.

[0010] Further, the switch tongue includes a tongue body, a connecting shaft, a bushing, an upper support plate, and a lower support plate. One end of the upper support plate is connected to the bracket, the other end of the upper support plate is connected to the top end of the connecting shaft, one end of the lower support plate is connected to the bracket, the other end of the lower support plate is connected to the bottom end of the connecting shaft, the bushing is rotatably sleeved on the connecting shaft, and the tongue body is arranged on the side wall of the connecting shaft.

[0011] Further, the switch tongue further includes a support plate, and a support plate is arranged between the bushing and the tongue body.

[0012] Further, the switch tongue further includes a bearing, a nut, and a screw. A bearing is arranged between the bushing and the connecting shaft, nuts are connected to both ends of the connecting shaft through screws, the upper support plate is connected to one of the nuts, and the lower support plate is connected to the other nut.

[0013] Further, it further includes a position detection signal sender and a baffle. The baffle is installed on the outer side wall of the first channel steel track, and a position detection signal sender is arranged on the baffle. The position detection signal sender is used to detect the position of the switch tongue.

[0014] Further, the position detection signal sender includes an electronic proximity switch and a connecting member, and the electronic proximity switch is connected to the baffle through the connecting member.

[0015] Further, the bent plate includes a first plate and a second plate, the first plate and the second plate are perpendicularly connected to each other, the support plate is inserted on the first plate, and one end of the cylinder device away from the bracket is connected to the second plate.

[0016] Further, a card slot is formed on the first plate, a connection hole is formed on the second plate, the support plate is inserted on the card slot, and one end of the cylinder device away from the bracket is connected to the second plate through the connection hole.

[0017] Further, the cylinder device includes a cylinder seat, a cylinder body, and a plug rod. One end of the cylinder body is installed on the bracket through the cylinder seat, a plug rod is arranged at the other end of the cylinder body, and the plug rod is inserted on the connection hole.

[0018] Further, it further includes a baffle bracket, and the baffle is connected to the first channel steel track through the baffle bracket.

[0019] The utility model has the following advantages: The movement of the bent plate is driven by the cylinder device to drive the rotation of the switch tongue. When the switch tongue rotates to be parallel to the first channel steel track, the conveying trolley realizes the straight-line function. When the switch tongue rotates to abut against the side wall of the first channel steel body, the conveying trolley can move along the track of the switch tongue, that is, realizes the turning function. The operation is relatively simple, thereby realizing the rapid switching of the material path and increasing the production efficiency. Description of the Drawings

[0020] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are merely exemplary. For those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained based on the provided drawings.

[0021] The structures, proportions, sizes, etc. depicted in this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention. Therefore, they do not have substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the effects that the present invention can produce and the purposes that can be achieved, should still fall within the scope that can be covered by the technical content disclosed by the present invention.

[0022] Figure 1 It is a schematic structural diagram of a marshalling station provided by some embodiments of the present invention.

[0023] Figure 2 It is a partial enlarged view of a marshalling station provided by some embodiments of the present invention.

[0024] Figure 3 It is a schematic structural diagram of a straight-running conveying trolley of a marshalling station provided by some embodiments of the present invention.

[0025] Figure 4 It is a schematic structural diagram of a turning conveying trolley of a marshalling station provided by some embodiments of the present invention.

[0026] Figure 5 It is a top view of the switch tongue of a marshalling station provided by some embodiments of the present invention.

[0027] Figure 6 It is a schematic structural diagram of the connection between the bending plate and the switch tongue of a marshalling station provided by some embodiments of the present invention.

[0028] Figure 7 It is a [marshalling station] provided by some embodiments of the present invention Figure 6 Schematic view in the A direction.

[0029] Figure 8 It is a [marshalling station] provided by some embodiments of the present invention Figure 6 Schematic view in the B direction.

[0030] Figure 9 It is a schematic structural diagram of the cylinder device of a marshalling station provided by some embodiments of the present invention.

[0031] Figure 10The first view of a baffle rack of a marshalling station provided by some embodiments of the present utility model.

[0032] Figure 11 The second view of a baffle rack of a marshalling station provided by some embodiments of the present utility model.

[0033] Figure 12 The first view of a baffle of a marshalling station provided by some embodiments of the present utility model.

[0034] Figure 13 The second view of a baffle of a marshalling station provided by some embodiments of the present utility model.

[0035] Figure 14 The third view of a baffle of a marshalling station provided by some embodiments of the present utility model.

[0036] Figure 15 The first view of an in-place detection numbering device of a marshalling station provided by some embodiments of the present utility model.

[0037] Figure 16 The second view of an in-place detection numbering device of a marshalling station provided by some embodiments of the present utility model.

[0038] In the figure: 1, support; 2, first channel steel track, 21, first channel steel body, 22, second channel steel body, 23, third channel steel body; 5, baffle; 6, baffle rack; 7, switch tongue, 71, tongue body 71, 72, support plate, 73, connecting shaft, 74, screw, 75, bearing, 76, bushing, 77, lower support plate, 78, upper support plate, 79, nut; 8, in-place detection numbering device, 81, electronic proximity switch, 82, connecting piece; 9, bent plate, 91, first plate, 92, second plate, 93, connecting hole, 94, card slot; 10, second channel steel track, 101, fourth channel steel body, 102, fifth channel steel body; 11, cylinder device, 111, cylinder seat, 112, cylinder body, 113, inserting rod. Detailed implementation manners

[0039] The following specific embodiments illustrate the implementation manners of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0040] Such as Figures 1 to 3As shown in the figure, a marshalling station according to an embodiment of the first aspect of the present utility model includes a bracket 1, a first channel steel track 2, a second channel steel track 10, a cylinder device 11, a bent plate 9, and a switch tongue 7. The first channel steel track 2, the second channel steel track 10, and the cylinder device 11 are all installed on the bracket 1. An included angle is formed between the first channel steel track 2 and the second channel steel track 10. One end of the second channel steel track 10 is connected to the first channel steel track 2 and the second channel steel track 10 is in communication with the first channel steel track 2. The switch tongue 7 is rotatably installed on the bracket 1. The switch tongue 7 is located at the connection position between the first channel steel track 2 and the second channel steel track 10. The switch tongue 7 is connected to the cylinder device 11 through the bent plate 9.

[0041] In the above embodiment, it should be noted that the first channel steel track 2 includes a first channel steel body 21, a second channel steel body 22, and a third channel steel body 23. The second channel steel track 10 includes a fourth channel steel body 101 and a fifth channel steel body 102. The second channel steel body 22 and the third channel steel body 23 are arranged at intervals. Both the second channel steel body 22 and the third channel steel body 23 are parallel to the first channel steel body 21. The fourth channel steel body 101 and the fifth channel steel body 102 are parallel to each other. The fourth channel steel body 101 and the second channel steel body 22 are integrally bent. The switch tongue 7 is located between the fifth channel steel body 102 and the third channel steel body 23.

[0042] In addition, devices such as the arrival operation area, the disintegration operation area, the marshalling operation area, the temporary storage area, and the departure operation area of the marshalling station are all realized by using existing devices, and will not be described in detail herein.

[0043] The technical effects achieved by the above embodiment are as follows: The movement of the bent plate 9 is driven by the cylinder device 11 to drive the rotation of the switch tongue 7. When the switch tongue 7 rotates to be parallel to the first channel steel track 2, the conveying trolley realizes the straight-line function. When the switch tongue 7 rotates to abut against the side wall of the first channel steel body 21, the conveying trolley can travel along the track of the switch tongue 7, that is, realizes the turning function. The operation is relatively simple, thereby realizing the rapid switching of the material path and increasing the production efficiency.

[0044] Optionally, as Figures 1 to 3 shown, in some embodiments, the switch tongue 7 includes a tongue body 71, a connecting shaft 73, a shaft sleeve 76, an upper support plate 78, and a lower support plate 77. One end of the upper support plate 78 is connected to the bracket 1, and the other end of the upper support plate 78 is connected to the top end of the connecting shaft 73. One end of the lower support plate 77 is connected to the bracket 1, and the other end of the lower support plate 77 is connected to the bottom end of the connecting shaft 73. The shaft sleeve 76 is rotatably sleeved on the connecting shaft 73. The tongue body 71 is arranged on the side wall of the connecting shaft 73;

[0045] The switch tongue 7 further includes a support plate 72. A support plate 72 is arranged between the shaft sleeve 76 and the tongue body 71;

[0046] The switch tongue 7 further includes a bearing 75, a nut 79 and a screw 74. A bearing 75 is provided between the bushing 76 and the connecting shaft 73. Nuts 79 are connected to both ends of the connecting shaft 73 through screws 74. The upper support plate 78 is connected to one of the nuts 79, and the lower support plate 77 is connected to the other nut 79.

[0047] In the above optional embodiments, it should be noted that both the upper support plate 78 and the lower support plate 77 are connected to the bracket 1. The support plate 72 is in the shape of a right trapezoid. The upper support plate 78 is connected to one of the nuts 79 by welding or clamping, etc., and the lower support plate 77 is connected to the other nut 79 by welding or clamping, etc.

[0048] The beneficial effects of the above optional embodiments are as follows: The cross-sectional shape of the tongue body 71 is the same as that of the first channel body 21, and the tongue body 71 is an arc-shaped track structure. When the transport trolley needs to go straight, the tongue body 71 abuts against the second channel body 22 and the tongue body 71 is parallel to the first channel body 21. When the transport trolley needs to turn, one end of the tongue body 71 away from the bushing 76 abuts against the first channel body 21;

[0049] The specific working principle is as follows: The cylinder device 11 drives the movement of the bent plate 9, which in turn drives the movement of the support plate 72, and then drives the bushing 76 to rotate relative to the connecting shaft. Since the rotation of the support plate 72 can drive the tongue body 71 to rotate relative to the connecting shaft 73 and move relative to the first channel rail 2 at the same time. When the tongue body 71 rotates to be parallel to the first channel rail 2, the transport trolley realizes the straight-line function. When the tongue body 71 abuts against the side wall of the first channel body 21, the transport trolley can move along the track of the tongue body 71, that is, the turning function is realized. The operation is relatively simple, and thus the rapid switching of the material path is realized, and the production efficiency is increased.

[0050] Optionally, as Figures 1 to 3 shown, in some embodiments, it further includes a position detection signal transmitter 8 and a baffle 5. The baffle 5 is installed on the outer side wall of the first channel rail 2, and a position detection signal transmitter 8 is provided on the baffle 5. The position detection signal transmitter 8 is used to detect the position of the switch tongue 7;

[0051] The position detection signal transmitter 8 includes an electronic proximity switch 81 and a connecting member 82. The electronic proximity switch 81 is connected to the baffle 5 through the connecting member 82;

[0052] In addition, it further includes a baffle bracket 6. The baffle 5 is connected to the first channel rail 2 through the baffle bracket 6.

[0053] In the above optional embodiments, it should be noted that two electronic proximity switches 81 are spaced apart on the connecting member 82, and the two electronic proximity switches 82 are respectively used to detect two positions of the rotation of the tongue body 71.

[0054] The beneficial effects of the above optional embodiments are as follows: The movement track of the switch tongue 7 is ensured through the setting of the electronic proximity switch 82, avoiding damage caused by excessive movement of the switch tongue 7.

[0055] Optionally, as Figures 1 to 3 shown, in some embodiments, the bent plate 9 includes a first plate 91 and a second plate 92, which are perpendicularly connected to each other. The support plate 72 is inserted into the first plate 91, and one end of the cylinder device 11 away from the bracket 1 is connected to the second plate 92;

[0056] A clamping groove 94 is formed on the first plate 91, and a connection hole 93 is formed on the second plate 92. The support plate 72 is inserted into the clamping groove 94, and one end of the cylinder device 11 away from the bracket 1 is connected to the second plate 92 through the connection hole 93.

[0057] Optionally, as Figures 1 to 3 shown, in some embodiments, the cylinder device 11 includes a cylinder seat 111, a cylinder body 112, and a plug rod 113. One end of the cylinder body 112 is installed on the bracket 1 through the cylinder seat 111, and a plug rod 113 is provided at the other end of the cylinder body 112. The plug rod 113 is inserted into the connection hole 93.

[0058] In the above optional embodiments, it should be noted that the plug rod 113 is a cylindrical rod structure, and the plug rod 113 is arranged at the end of the telescopic rod of the cylinder body.

[0059] The beneficial effects of the above optional embodiments are as follows: The reliability of the operation of this rail change device is ensured through the cooperative setting of the plug rod 113 and the bent plate 9.

[0060] Although the present invention has been described in detail with general descriptions and specific embodiments above, based on the present invention, some modifications or improvements can be made, which are obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present invention all fall within the scope of protection required by the present invention.

[0061] The terms such as "upper", "lower", "left", "right", "middle", etc. cited in this specification are only for the convenience of clear narration, rather than to limit the scope of implementation of the present invention. The change or adjustment of their relative relationships, without substantial change in the technical content, should also be regarded as the scope of implementation of the present invention.

Claims

1. A marshalling station, characterized in that, It includes a bracket (1), a first channel steel track (2), a second channel steel track (10), a cylinder device (11), a bent plate (9) and a switch tongue (7); the first channel steel track (2), the second channel steel track (10) and the cylinder device (11) are all installed on the bracket (1), an included angle is formed between the first channel steel track (2) and the second channel steel track (10), one end of the second channel steel track (10) is connected to the first channel steel track (2) and the second channel steel track (10) communicates with the first channel steel track (2), the switch tongue (7) is rotatably installed on the bracket (1), the switch tongue (7) is located at the connection position of the first channel steel track (2) and the second channel steel track (10), and the switch tongue (7) is connected to the cylinder device (11) through the bent plate (9).

2. The marshalling station according to claim 1, characterized in that, The switch tongue (7) includes a tongue body (71), a connecting shaft (73), a bushing (76), an upper support plate (78) and a lower support plate (77). One end of the upper support plate (78) is connected to the bracket (1), the other end of the upper support plate (78) is connected to the top end of the connecting shaft (73), one end of the lower support plate (77) is connected to the bracket (1), the other end of the lower support plate (77) is connected to the bottom end of the connecting shaft (73), the bushing (76) is rotatably sleeved on the connecting shaft (73), and the tongue body (71) is arranged on the side wall of the connecting shaft (73).

3. A marshalling station according to claim 2, characterized in that, The switch tongue (7) further includes a support plate (72), and the support plate (72) is arranged between the bushing (76) and the tongue body (71).

4. A marshalling station according to claim 3, characterized in that, The switch tongue (7) further includes a bearing (75), a nut (79) and a screw (74). The bearing (75) is arranged between the bushing (76) and the connecting shaft (73), nuts (79) are connected to both ends of the connecting shaft (73) through the screws (74), the upper support plate (78) is connected to one of the nuts (79), and the lower support plate (77) is connected to the other nut (79).

5. A marshalling station according to claim 1, characterized in that, It further includes a position detection signal sender (8) and a baffle (5). The baffle (5) is installed on the outer side wall of the first channel steel track (2), and the position detection signal sender (8) is arranged on the baffle (5). The position detection signal sender (8) is used to detect the position of the switch tongue (7).

6. A marshalling station according to claim 5, characterized in that, The position detection signal sender (8) includes an electronic proximity switch (81) and a connecting piece (82), and the electronic proximity switch (81) is connected to the baffle (5) through the connecting piece (82).

7. A marshalling station according to claim 4, characterized in that, The bent plate (9) includes a first plate (91) and a second plate (92), the first plate (91) and the second plate (92) are perpendicularly connected to each other, the support plate (72) is inserted into the first plate (91), and the end of the cylinder device (11) away from the bracket (1) is connected to the second plate (92).

8. A marshalling station according to claim 7, characterized in that, A card slot (94) is formed on the first plate (91), a connection hole (93) is formed on the second plate (92), the support plate (72) is inserted into the card slot (94), and one end of the cylinder device (11) far from the bracket (1) is connected to the second plate (92) through the connection hole (93).

9. A marshalling station according to claim 8, wherein The cylinder device (11) includes a cylinder base (111), a cylinder body (112) and a plug rod (113). One end of the cylinder body (112) is mounted on the bracket (1) through the cylinder base (111), the other end of the cylinder body (112) is provided with the plug rod (113), and the plug rod (113) is inserted into the connection hole (93).

10. A marshalling station according to claim 5, characterized in that, It further includes a baffle frame (6), and the baffle (5) is connected to the first channel steel track (2) through the baffle frame (6).