Frame type frame moving machine for moving tobacco frame
Through the design of the frame-type frame shifter, the non-destructive transport of the original cigarette in the tobacco frame is achieved by using the travel, rotation and lifting mechanism, which solves the problem of high cost of tobacco frame transformation and repurchase of the re-baked enterprises, and improves the level of logistics mechanization in the tobacco industry.
Patent Information
- Application Number
- CN202422439428.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-10-10
AI Technical Summary
Re-baking companies have high fees in remodeling and repurchasing tobacco frames, and lack effective solutions.
A frame-type frame shifter for moving smoke frames is designed. Through the coordinated operation of travel, rotation, frame lifting and clamping mechanisms, the non-destructive transport of the original smoke in the smoke frame is realized, and the turnover of the original smoke to the downstream equipment is completed using the turnover frame.
The non-destructive transport of the original cigarette in the tobacco frame has been achieved, the high cost of re-roasting enterprises during the upgrading and transformation of production lines has been solved, and the level of logistics mechanization and containerization operations has been improved.
Smart Images

Figure CN223073443U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to tobacco production equipment, more specifically to a frame-type frame moving machine for moving cigarette frames. Background Art
[0002] In the traditional packaging, storage and transportation mode, the tobacco leaves after primary baking are mostly packaged and transported in sacks. This storage and transportation method is often accompanied by a large amount of tobacco leaf crushing, oil pressing and other undesirable phenomena that reduce the quality of tobacco leaves. After exploration, the industry now mostly uses steel tobacco frames to store and transport raw tobacco. This improvement effectively reduces unnecessary tobacco leaf loss and increases the transportation rate of raw tobacco. However, the cost of steel tobacco frame modification and re-purchase by redrying enterprises should not be underestimated.
[0003] At present, domestic public patents on cigarette frame equipment are mostly focused on how to improve the convenience of using, stacking and storing cigarette baskets. For example, patent (CN209160278U) discloses a slow-release folding device for original cigarette frames, which effectively saves space for stacking and storing cigarette frames. Patent (CN117104896A) discloses a conveying device mainly including a mechanical arm and a lifting mechanism, which realizes the automatic opening, closing, stacking and unstacking of cigarette frames, effectively reducing the use of manpower and improving work efficiency. However, there is currently no feasible solution to the problem of how to effectively solve the high cost of cigarette frame modification and re-purchase in re-roasting enterprises. Utility Model Content
[0004] In order to solve the above technical problems, the utility model proposes a frame-type frame moving machine for moving cigarette frames, which provides a feasible solution with a new idea for redrying enterprises in the tobacco industry when upgrading and transforming production lines, thereby saving the high cost of batch cigarette frame transformation and re-purchase.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A frame-type frame moving machine for moving cigarette frames, the structural features of which are:
[0007] Used to receive cigarette frames and transfer the original cigarettes in the cigarette frames to the turnover frames, including a traveling mechanism, a rotating mechanism, a frame lifting mechanism, a rotating frame, and a turnover frame, with receiving positions and turnover positions spaced apart along the X direction, receiving the cigarette frames filled with original cigarettes sent from the outside and with the opening facing upwards directly opposite to the frame bottom at the receiving positions, and the turnover frames can be removed and placed at the turnover positions with the opening facing upwards;
[0008] The overall rotating frame can be reciprocally translated along the X direction between directly above the receiving position and directly above the turnover position by the traveling mechanism, can be reciprocally linearly displaced along the Z direction between the highest position and the lowest position of the frame by the frame lifting mechanism, and can be rotated around the Y-axis by the rotating mechanism. It is provided with a pair of telescopic pressing plates that can be reciprocally linearly displaced along the Z direction between the highest position and the lowest position of the pressing plate and can be telescoped along the Y direction by the pressing plate telescoping mechanism. It is also provided with a pair of clamping mechanisms. The pair of telescopic pressing plates can be switched to the waiting position or the cigarette pressing position through the driving of the pressing plate lifting mechanism and the pressing plate telescoping mechanism. When in the waiting position, they retract away from each other along the Y direction and are at the highest position of the pressing plate along the Z direction;
[0009] The rotating frame at the highest position of the frame can be integrally translated to directly above the receiving position by the traveling mechanism, and then driven by the frame lifting mechanism to descend along the Z direction to the lowest position of the frame. It surrounds the outside of the cigarette frame and can be clamped on both sides of the frame body of the cigarette frame facing each other along the XY plane through a pair of clamping mechanisms. The pair of telescopic pressing plates are driven by the pressing plate lifting mechanism to descend to the lowest position of the pressing plate, and are driven by the pressing plate telescoping mechanism to extend towards each other along the Y direction, so that the pair of telescopic pressing plates are switched to the cigarette pressing position, and the pair of telescopic pressing plates in the cigarette pressing position completely press on the top of the raw cigarettes in the cigarette frame directly below;
[0010] The rotating frame clamping the cigarette frame can be lifted along the Z direction to the highest position of the frame by the frame lifting mechanism, driven by the traveling mechanism to be translated to directly above the turnover position, driven by the rotating mechanism to flip 180° around the Y-axis so that the opening of the cigarette frame faces downward, driven by the frame lifting mechanism to move downward along the Z direction so that the cigarette frame is placed inside the turnover frame directly below, driven by the pressing plate lifting mechanism to displace the pair of telescopic pressing plates to the highest position of the pressing plate, and driven by the pressing plate telescoping mechanism to retract the pair of telescopic pressing plates away from each other along the Y direction, so that the pair of telescopic pressing plates are switched to the waiting position, the open end of the cigarette frame is completely exposed, and the raw cigarettes in the frame fall into the turnover frame by their own weight;
[0011] The empty cigarette frame after the transfer of the raw cigarettes is clamped by the rotating frame and returns to the receiving position together with the rotating frame through the respective driving of the frame lifting mechanism, the traveling mechanism, and the rotating mechanism. The clamping is released through a pair of clamping mechanisms, and it is disengaged from the rotating frame.
[0012] The corresponding structural features of the present utility model also lie in:
[0013] The cigarette frame with raw cigarettes in the receiving position and the turnover frame are both in an inverted "C" shape with an upward opening in the longitudinal section along the X direction, with open sides perpendicular to the Y direction, penetrating along the Y direction, and with foot cups at the four corners of the bottom.
[0014] The traveling mechanism is arranged on the frame of the frame-type frame transfer machine, and includes a traveling frame, a traveling motor, a traveling speed reducer, a pair of traveling transmission mechanisms, and a pair of traveling slide rail assemblies. The traveling motor and the traveling speed reducer are centrally arranged in the Y direction between the pair of traveling transmission mechanisms and the pair of traveling slide rail assemblies, are arranged on the traveling frame, are driven by the traveling motor and decelerated by the traveling speed reducer. The pair of traveling transmission mechanisms and the pair of traveling slide rail assemblies are symmetrically arranged on both sides of the top of the frame in the Y direction. On each side, the traveling transmission mechanism is a rack and pinion mechanism. The rack is fixedly laid on the top of the frame in the X direction. The pinion shaft is coaxially directly connected to the output shaft of the traveling speed reducer, is supported on the slider of the traveling slide rail assembly through a bearing, and forms a synchronous displacement member with the slider. The slide rail of the traveling slide rail assembly is arranged on the top of the frame in the X direction, and the slider is arranged on the top of the traveling frame and is in sliding fit with the slide rail through a roller.
[0015] The rotating frame sequentially includes two layers of frames from outside to inside, namely an outer frame body and an inner frame body, with a spacing reserved between them; as a whole, it is suspended on the traveling mechanism by the outer frame body through a frame lifting mechanism; the inner frame body is clamped within the outer frame body by a pair of the rotating mechanisms symmetrically arranged on both sides of the outer frame body in the Y direction, forming a Z-direction through space and serving as a cigarette frame accommodating area, and can cover the periphery of the cigarette frame in the receiving position through the cigarette frame accommodating area. A pair of telescopic pressing plates symmetrically arranged in the Y direction are suspended by a pair of pressing plate lifting mechanisms at the top inside the inner frame body, and a pressing plate telescopic mechanism is correspondingly configured for each of the pair of telescopic pressing plates. A pair of clamping mechanisms are symmetrically arranged on both sides of the inner frame body in the X direction.
[0016] The pressing plate lifting mechanism is a pressing plate lifting cylinder, which is installed at the top of the inner frame body, with the extending direction downward, and the execution end is connected to the telescopic pressing plate.
[0017] For each side, the telescopic pressing plate and the supporting pressing plate telescopic mechanism are such that the telescopic pressing plate is segmented in the Y direction, laminated in the Z direction and has a gap. From the outside to the inside and from top to bottom of the rotating frame, they are an outer plate section, a middle plate section, and an inner plate section. The pressing plate telescopic mechanism includes a primary telescopic mechanism and a secondary telescopic mechanism. The middle plate section and the inner plate section together can extend or retract relative to the outer plate section in the Y direction through the primary telescopic mechanism installed between the outer plate section and the middle plate section, and the inner plate section can extend or retract relative to the middle plate section in the Y direction through the secondary telescopic mechanism installed between the middle plate section and the inner plate section.
[0018] The clamping mechanism includes a clamping cylinder and a clamping block. The clamping blocks of the pair of clamping mechanisms can extend or retract in the X direction or extend towards each other to reach the clamping position through the supporting clamping cylinder, or retract away from each other to return to the waiting position. When the rotating frame is at the lowest position of the frame and is directly above the receiving position, the pair of clamping blocks at the clamping position clamp relatively on both lower ends of the cigarette frame in the X direction.
[0019] The rotating mechanism includes a rotating motor, a rotating speed reducer, and a rotating shaft. It is driven by the rotating motor and decelerated by the rotating speed reducer. One end of the rotating shaft is coaxially connected to the output shaft of the rotating speed reducer. The two sides of the rotating frame parallel to the XZ plane are respectively and centrally fixedly connected to the other ends of the rotating shafts of a pair of rotating mechanisms.
[0020] The frame lifting mechanism includes a frame lifting motor, a frame lifting speed reducer, and a pair of frame lifting transmission mechanisms. The frame lifting motor and the frame lifting speed reducer are arranged at the top of the traveling frame and are centrally arranged between a pair of frame lifting transmission mechanisms symmetrically arranged along the Y direction. It is driven by the frame lifting motor and decelerated by the frame lifting speed reducer. Each side of the frame lifting transmission mechanism is a worm screw lift. The input shaft is coaxially connected to the output shaft of the frame lifting speed reducer along the Y direction, and the screw is arranged along the Z direction. A pair of frame lifting transmission mechanisms hoist the outer frame body through the screw.
[0021] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0022] The present invention can be popularized and applied in a tobacco threshing and redrying factory. It can realize the lossless and neat transfer of the raw tobacco in the tobacco frame filled with raw tobacco to the turnover frame, and use the turnover frame to complete the turnover of the raw tobacco to the downstream equipment. It can solve the thorny problem of high costs for batch tobacco frame transformation and re-purchase when the re-drying enterprise involves production line upgrading and transformation; by the coordinated operation of the traveling mechanism, the rotating mechanism, the frame lifting mechanism, and the clamping mechanism, it completes the translation of the rotating frame between the receiving position and the turnover position, as well as the lifting when above the receiving position and the turnover position, and the clamping and flipping of the tobacco frame by 180°. During the process of transporting the tobacco frame and transferring the raw tobacco into the turnover frame, a pair of telescopic pressing plates that can be lifted by the pressing plate lifting mechanism and telescoped by the pressing plate telescopic mechanism completely cover the opening of the tobacco frame, which can ensure the lossless of the raw tobacco during this process. Description of the Drawings
[0023] Figure 1 It is a schematic diagram of the overall structure of the present utility model when the tobacco frame is sent to the receiving position;
[0024] Figure 2 It is a schematic diagram of the overall structure of the present utility model after the tobacco frame is flipped by 180° (the turnover frame is not shown);
[0025] Figure 3 It is a schematic diagram of the partial structure of the turnover frame when no tobacco frame is sent;
[0026] Figure 4 It is a schematic diagram of the structure of the rotating frame, the rotating mechanism, and the frame lifting mechanism;
[0027] Figure 5 It is a schematic diagram of the structure of the outer frame body and the inner frame body of the rotating frame;
[0028] Figure 6 It is a schematic structural diagram of the inner frame body, the telescopic pressing plate and the cigarette frame.
[0029] In the figure:
[0030] 1 Traveling mechanism; 11 Traveling frame; 12 Traveling motor; 13 Traveling speed reducer; 14 Traveling transmission mechanism; 141 Rack; 142 Gear; 15 Traveling slide rail assembly; 151 Slide block; 1511 Roller; 152 Slide rail;
[0031] 2 Rotating mechanism; 21 Rotating motor; 22 Rotating speed reducer; 23 Rotating shaft;
[0032] 3 Frame lifting mechanism; 31 Frame lifting motor; 32 Frame lifting speed reducer; 33 Frame lifting transmission mechanism;
[0033] 4 Rotating frame; 41 Outer frame body; 42 Inner frame body; 421 X-shaped reinforcing rib; 422 Frame body reinforcing rib; 423 Cigarette frame accommodating area;
[0034] 5 Clamping mechanism; 51 Clamping cylinder; 52 Clamping block;
[0035] 61 Pressing plate lifting mechanism;
[0036] 62 Pressing plate telescopic mechanism; 621 First-level telescopic mechanism; 622 Second-level telescopic mechanism;
[0037] 63 Telescopic pressing plate; 631 Outer plate section; 632 Middle plate section; 633 Inner plate section;
[0038] 7 Turnover frame;
[0039] 8 Machine frame;
[0040] 9 Cigarette frame. Specific implementation manners
[0041] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0042] Please refer to Figures 1 to 6 , the frame-type cigarette frame transfer machine of this embodiment has the following structural features:
[0043] Used to receive the cigarette frame 9 and transfer the original cigarettes in the cigarette frame 9 to the turnover frame 7, including a traveling mechanism 1, a rotating mechanism 2, a frame lifting mechanism 3, a rotating frame 4, and also including the turnover frame 7, which is provided with receiving positions and turnover positions spaced apart along the X direction, and receives the cigarette frame 9 filled with original cigarettes sent from the outside and with the opening facing upwards directly opposite to the bottom of the frame at the receiving position, and the turnover frame 7 can be removed and placed at the turnover position with the opening facing upwards directly opposite to the bottom of the frame;
[0044] The rotating frame 4 as a whole is driven by the traveling mechanism 1 to be able to reciprocate and translate along the X direction between the upper part of the receiving position and the upper part of the turnover position, driven by the frame lifting mechanism 3 to be able to reciprocate and translate along the Z direction between the highest position and the lowest position of the frame, and driven by the rotating mechanism 2 to be able to rotate around the central axis of the Y direction. A pair of retractable pressing plates 63 are provided, which are driven by the pressing plate lifting mechanism 61 to be able to reciprocate and translate along the Z direction between the highest position and the lowest position of the pressing plate, and are driven by the pressing plate retractable mechanism 62 to be able to be retracted along the Y direction. A pair of clamping mechanisms 5 are also provided. The pair of retractable pressing plates 63 can be switched to the waiting position or the smoke pressing position by the driving of the pressing plate lifting mechanism 61 and the pressing plate retractable mechanism 62. When in the waiting position, they retract in opposite directions along the Y direction and are in the highest position of the pressing plate along the Z direction.
[0045] The rotating frame 4 at the highest position of the frame can be translated as a whole to the top of the receiving position through the traveling mechanism 1, and driven by the frame lifting mechanism 3 to descend to the lowest position of the frame along the Z direction, and is arranged outside the cigarette frame 9. It can be clamped on both sides of the frame of the cigarette frame 9 in the XY plane in a mutually opposite manner through a pair of clamping mechanisms 5. The pair of telescopic pressing plates 63 are driven to descend to the lowest position of the pressing plates through the pressing plate lifting mechanism 61, and are driven to extend toward each other along the Y direction through the pressing plate telescopic mechanism 62, so that the pair of telescopic pressing plates 63 are switched to the cigarette pressing position, and the top of the original cigarette in the cigarette frame 9 directly below is completely covered by the pair of telescopic pressing plates 63 at the cigarette pressing position;
[0046] The rotating frame 4 holding the cigarette frame 9 can be driven by the frame lifting mechanism 3 to be lifted upward along the Z direction to the highest position of the frame, driven by the travel mechanism 1 to be translated to the top of the turnover position, driven by the rotating mechanism 2 to be turned 180° around the Y-axis until the cigarette frame 9 opens downward, driven by the frame lifting mechanism 3 to be moved downward along the Z direction to the turnover frame 7 directly below the cigarette frame 9, driven by the pressure plate lifting mechanism 61 to drive a pair of telescopic pressure plates 63 to move to the highest position of the pressure plates, driven by the pressure plate telescopic mechanism 62 to drive a pair of telescopic pressure plates 63 to retract in opposite directions along the Y direction, so that the pair of telescopic pressure plates 63 are switched to the waiting position, so that the opening end of the cigarette frame 9 is completely exposed, and the original cigarettes in the frame fall into the turnover frame 7 by their own weight;
[0047] After the original cigarette transfer is completed, the empty cigarette frame 9 is clamped by the rotating frame 4, and is driven by the frame lifting mechanism 3, the traveling mechanism 1, and the rotating mechanism 2 together with the rotating frame 4 to return to the receiving position, and is released by a pair of clamping mechanisms 5 to separate from the rotating frame 4.
[0048] In specific implementation, the corresponding structural settings of the frame type frame-shifting machine also include:
[0049] Both the tobacco frame 9 with raw tobacco in the receiving position and the turnover frame 7 are in the shape of a "C" with an upward opening in the longitudinal section along the X direction, open on both sides perpendicular to the Y direction, penetrating along the Y direction, and with foot cups at the four corners of the bottom. The feeding and discharging methods of the turnover frame 7 refer to those of the tobacco frame 9. When the space it is in is not interfered with by the rotating tobacco frame 9, it can be transported by an external AGV. The size specifications and shape of the turnover frame 7 are adapted to be configured in matching with the automatic feeder of the threshing and redrying factory.
[0050] The traveling mechanism 1 is arranged on the frame 8 of the frame type frame-shifting machine, and includes a traveling frame 11, a traveling motor 12, a traveling reduction gear 13, a pair of traveling transmission mechanisms 14, and a pair of traveling slide rail 152 assemblies 15. The traveling motor 12 and the traveling reduction gear 13 are centrally arranged along the Y direction between the pair of traveling transmission mechanisms 14 and the pair of traveling slide rail 152 assemblies 15, and are arranged on the traveling frame 11. Driven by the traveling motor 12 and decelerated by the traveling reduction gear 13, both the pair of traveling transmission mechanisms 14 and the pair of traveling slide rail 152 assemblies 15 are symmetrically arranged on both sides of the top of the frame 8 along the Y direction. On each side, the traveling transmission mechanism 14 is a gear 142 - rack 141 mechanism. The rack 141 is fixedly laid along the X direction on the top of the frame 8. The wheel shaft of the gear 142 is coaxially directly connected to the output shaft of the traveling reduction gear 13, is supported on the slider 151 of the traveling slide rail 152 assembly 15 through a bearing, and forms a synchronous displacement component with the slider 151. The slide rail 152 of the traveling slide rail 152 assembly 15 is arranged along the X direction on the top of the frame 8, and the slider 151 is arranged on the top of the traveling frame 11 and is in rolling cooperation with the slide rail 152 through a roller 1511. The traveling motor 12 and the traveling reduction gear 13 adopt MS1H3 - 44C15CD - A334R that can precisely control speed and position. When the traveling mechanism 1 drives the rotating frame 4 to displace along the X direction between the receiving position and the turnover position, the in-place signals are detected through a proximity sensor NBB8 - 18GM50 - E2 and a travel switch OMRON D4V - 8108SZ - N. The frame 8 of the frame type frame-shifting machine and the various installation parts between the traveling mechanism 1 and the frame 8 are made of ordinary carbon steel with surface painting. The maximum translational distance of the traveling mechanism 1 back and forth is 2000 mm.
[0051] The rotating frame 4 includes two layers of frames from outside to inside, namely an outer frame body 41 and an inner frame body 42, with a spacing reserved between them; as a whole, it is suspended on the traveling frame 11 of the traveling mechanism 1 by the outer frame body 41 through the frame lifting mechanism 3; the inner frame body 42 is clamped within the outer frame body 41 by a pair of rotating mechanisms 2 symmetrically arranged on both sides of the outer frame body 41 along the Y direction, forming a space that penetrates in the Z direction and serving as a cigarette frame accommodating area 423, and can cover the periphery of the cigarette frame 9 in the receiving position through the cigarette frame accommodating area 423. At the top inside the inner frame body 42, a pair of telescopic pressing plates 63 symmetrically arranged along the Y direction are suspended by a pair of pressing plate lifting mechanisms 61, and a pressing plate telescopic mechanism 62 is correspondingly configured for each of the pair of telescopic pressing plates 63. A pair of clamping mechanisms 5 are symmetrically arranged on both sides of the inner frame body 42 along the X direction. Both the outer frame body 41 and the inner frame body 42 are in the shape of a "C"-shaped frame structure. When waiting for the cigarette frame 9 filled with raw tobacco to be sent to the receiving position, the "C"-shaped opening of the middle frame body faces downward, and the inner frame body 42 is in the shape of a rectangular parallelepiped frame structure with its long side parallel to the Y direction. X-shaped reinforcing ribs 421 are provided on both sides parallel to the XZ plane, and are divided into three sections of space along the Y direction by two groups of rectangular frame-shaped reinforcing ribs 422. The middle space serves as the above-mentioned cigarette frame accommodating area 423.
[0052] The pressing plate lifting mechanism 61 is a pressing plate lifting cylinder, installed at the top of the inner frame body 42, with the extending direction downward, and the execution end is connected to the telescopic pressing plate 63.
[0053] For each side, the telescopic pressing plate 63 and the supporting pressing plate telescopic mechanism 62 are such that the telescopic pressing plate 63 is segmented along the Y direction, laminated along the Z direction and has a gap. From the outside to the inside and from top to bottom of the rotating frame 4, they are an outer plate section 631, a middle plate section 632, and an inner plate section 633. The pressing plate telescopic mechanism 62 includes a first-level telescopic mechanism 621 and a second-level telescopic mechanism 622. The middle plate section 632 and the inner plate section 633 together can extend or retract along the Y direction relative to the outer plate section 631 through the first-level telescopic mechanism 621 installed between the outer plate section 631 and the middle plate section 632, and the inner plate section 633 can extend or retract along the Y direction relative to the middle plate section 632 through the second-level telescopic mechanism 622 installed between the middle plate section 632 and the inner plate section 633. In the pressing plate telescopic mechanism 62, the first-level telescopic mechanism 621 is a first-level telescopic cylinder, the cylinder is installed on the outer plate section 631, and the execution end is connected to the middle plate section 632. The second-level telescopic mechanism 622 is a second-level telescopic cylinder, the cylinder is installed on the middle plate section 632, and the execution end is connected to the inner plate section 633. When the telescopic pressing plate 63 is in the waiting position, the first-level telescopic cylinder and the second-level telescopic cylinder remain retracted. The telescopic pressing plate 63 is made of ordinary carbon steel with surface painting.
[0054] The clamping mechanism 5 includes a clamping cylinder 51 and a clamping block 52. The clamping blocks 52 of a pair of clamping mechanisms 5 extend or retract in the X direction or towards each other through the matching clamping cylinders 51 to reach the clamping position, or retract away from each other to return to the waiting position. When the rotating frame 4 is at the lowest position of the frame and directly above the receiving position, a pair of clamping blocks 52 at the clamping position clamp the lower ends on both sides of the cigarette frame 9 relatively in the X direction.
[0055] The rotating mechanism 2 includes a rotating motor 21, a rotating speed reducer 22, and a rotating shaft 23. Driven by the rotating motor 21 and decelerated by the rotating speed reducer 22, one end of the rotating shaft 23 is coaxially connected to the output shaft of the rotating speed reducer 22, and the central axis of the shaft body is the above-mentioned Y-direction central axis. The two sides of the rotating frame 4 parallel to the XZ plane are respectively fixedly connected to the other ends of the rotating shafts 23 of a pair of rotating mechanisms 2 in the middle. The rotating motor 21 and the rotating speed reducer 22 adopt MS1H3-44C15CD-A334R that can precisely control speed and position. When rotating 180° around the Y-direction central axis to turn the cigarette frame 9 so that the opening faces upward or downward, the rotation-in-place signal is detected by the proximity sensor NBB8-18GM50-E2 and the travel switch OMRON D4V-8108SZ-N. The outer frame body 41, the middle frame body, and the inner frame body 42 of the rotating frame 4 are made of ordinary carbon steel with surface painting, and the maximum rotating weight of the rotating mechanism 2 is 5000 kg.
[0056] The frame lifting mechanism 3 includes a frame lifting motor 31, a frame lifting speed reducer 32, and a pair of frame lifting transmission mechanisms 33. The frame lifting motor 31 and the frame lifting speed reducer 32 are arranged at the top of the traveling frame 11, and are centrally arranged between a pair of frame lifting transmission mechanisms 33 symmetrically arranged along the Y direction. Driven by the frame lifting motor 31 and decelerated by the frame lifting speed reducer 32, each side of the frame lifting transmission mechanism 33 is a worm screw lift, the input shaft is coaxially connected to the output shaft of the frame lifting speed reducer 32 along the Y direction, the screw is arranged along the Z direction, and a pair of frame lifting transmission mechanisms 33 hoist the outer frame body 41 through the screw.
[0057] As a common unit logistics method in the tobacco industry, the cigarette frame 9 can be stacked, transported by forklifts, AGVs, etc., which can improve the mechanization and containerization operation level of the primary tobacco logistics, and is more and more widely used in the storage and transportation links of the tobacco industry. Since the cigarette frame 9 is usually made of steel, with a large self-weight and volume, if it involves the upgrading and transformation of the production line, the cost for the batch transformation and re-purchase of the cigarette frame 9 cannot be underestimated, and there has always been no effective solution in the industry. The frame-type cigarette frame transfer machine in this embodiment is designed for this purpose, which is the first in the industry and gives a feasible turnover solution, which can avoid the high cost for the batch transformation or purchase of the cigarette frame 9.
[0058] The following is an application example of this embodiment for reference:
[0059] Step 1: Send the cigarette frame 9 filled with raw tobacco to the receiving position with the opening facing upwards through an external device;
[0060] Step 2: The rotating frame 4 at the highest position of the frame can be integrally translated to directly above the receiving position through the traveling mechanism 1, and then driven by the frame lifting mechanism 3 to descend along the Z direction to the lowest position of the frame, enclosing the cigarette frame 9 within the cigarette frame accommodation area 423;
[0061] Step 3: Keep a pair of telescopic pressing plates 63 in the waiting position, and use a pair of clamping mechanisms 5 to clamp the two sides of the frame body of the cigarette frame 9 facing each other, tightly holding the cigarette frame 9;
[0062] Step 4: Drive a pair of telescopic pressing plates 63 to descend to the lowest position of the pressing plates through the pressing plate lifting mechanism 61, and drive a pair of telescopic pressing plates 63 to extend towards each other along the Y direction through the pressing plate telescopic mechanism 62, so that a pair of telescopic pressing plates 63 switch to the cigarette pressing position, and completely press the top of the raw tobacco in the cigarette frame 9 directly below through a pair of telescopic pressing plates 63 in the cigarette pressing position;
[0063] Step 5: The rotating frame 4 holding the cigarette frame 9 can be driven by the frame lifting mechanism 3 to lift along the Z direction to the highest position of the frame, integrally driven by the traveling mechanism 1 to translate along the X direction to directly above the turnover position, and driven by the rotating mechanism 2 to flip 180° around the Y-axis center line until the opening of the cigarette frame 9 faces downwards;
[0064] Step 6: Drive the rotating frame 4 and the cigarette frame 9 to move downwards along the Z direction together through the frame lifting mechanism 3 until the cigarette frame 9 is placed in the turnover frame 7 directly below. Drive a pair of telescopic pressing plates 63 to move to the highest position of the pressing plates through the pressing plate lifting mechanism 61, and drive a pair of telescopic pressing plates 63 to retract away from each other along the Y direction through the pressing plate telescopic mechanism 62, so that a pair of telescopic pressing plates 63 switch to the waiting position, completely expose the open end of the cigarette frame 9, and the raw tobacco in the frame falls into the turnover frame 7 by its own weight;
[0065] Step 7: Drive the rotating frame 4 and the empty cigarette frame 9 to lift along the Z direction to the highest position of the frame together through the frame lifting mechanism 3, drive it to flip 180° around the Y-axis center line through the rotating mechanism 2 until the opening of the cigarette frame 9 faces upwards, and drive it to translate to directly above the receiving position through the traveling mechanism 1;
[0066] Step 8: The rotating frame 4 holding the empty cigarette frame 9 is driven by the frame lifting mechanism 3 to move downwards along the Z direction to the lowest position of the frame, and a pair of clamping mechanisms 5 release the clamping and release the empty cigarette frame 9. After that, the rotating frame 4 is driven by the frame lifting mechanism 3 to lift along the Z direction to the highest position of the frame again; thus, the entire frame transfer process is completed.
[0067] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the claims and their equivalents.
Claims
1. A frame-type frame moving machine for moving a tobacco frame, characterized in that: It is used to receive the tobacco frame (9) and transfer the original tobacco in the tobacco frame (9) into the turnover frame (7), including a traveling mechanism (1), a rotating mechanism (2), a frame lifting mechanism (3), a rotating frame (4), and also includes a turnover frame (7). There are receiving positions and turnover positions distributed at intervals along the X direction. At the receiving position, it receives the tobacco frame (9) filled with original tobacco and with the opening facing upwards and facing the bottom of the frame sent from the outside. The turnover frame (7) can be moved and taken and placed at the turnover position with the opening facing upwards; The whole rotating frame (4) can be driven by the traveling mechanism (1) to reciprocate and translate along the X direction between directly above the receiving position and directly above the turnover position, can be driven by the frame lifting mechanism (3) to reciprocate linearly along the Z direction between the highest position of the frame and the lowest position of the frame, and can be driven by the rotating mechanism (2) to rotate around the Y-axis. It is provided with a pair of telescopic pressing plates (63) that can reciprocate linearly along the Z direction between the highest position of the pressing plate and the lowest position of the pressing plate driven by the pressing plate lifting mechanism (61) and can be telescoped along the Y direction driven by the pressing plate telescopic mechanism (62). It is also provided with a pair of clamping mechanisms (5). The pair of telescopic pressing plates (63) can be switched to the waiting position or the tobacco pressing position through the drive of the pressing plate lifting mechanism (61) and the pressing plate telescopic mechanism (62). When in the waiting position, they retract away from each other along the Y direction and are at the highest position of the pressing plate along the Z direction; The rotating frame (4) at the highest position of the frame can be integrally translated to directly above the receiving position through the traveling mechanism (1), driven by the frame lifting mechanism (3) to descend along the Z direction to the lowest position of the frame, surround the outside of the tobacco frame (9), and can be clamped on both sides of the frame body of the tobacco frame (9) facing each other along the XY plane through a pair of clamping mechanisms (5). Drive a pair of telescopic pressing plates (63) to descend to the lowest position of the pressing plate through the pressing plate lifting mechanism (61), and drive a pair of telescopic pressing plates (63) to extend towards each other along the Y direction through the pressing plate telescopic mechanism (62), so that the pair of telescopic pressing plates (63) are switched to the tobacco pressing position, and the pair of telescopic pressing plates (63) in the tobacco pressing position completely cover the top of the original tobacco in the tobacco frame (9) directly below; The rotating frame (4) clamping the tobacco frame (9) can be driven by the frame lifting mechanism (3) to lift upwards along the Z direction to the highest position of the frame, driven by the traveling mechanism (1) to translate to directly above the turnover position, driven by the rotating mechanism (2) to flip 180° around the Y-axis so that the opening of the tobacco frame (9) faces downwards, driven by the frame lifting mechanism (3) to move downwards along the Z direction to place the tobacco frame (9) inside the turnover frame (7) directly below, drive a pair of telescopic pressing plates (63) to move to the highest position of the pressing plate through the pressing plate lifting mechanism (61), and drive a pair of telescopic pressing plates (63) to retract away from each other along the Y direction through the pressing plate telescopic mechanism (62), so that the pair of telescopic pressing plates (63) are switched to the waiting position, so that the opening end of the tobacco frame (9) is completely exposed, and the original tobacco in the frame falls into the turnover frame (7) by its own weight; After the empty cigarette frame (9) after the transfer of the original tobacco is clamped by the rotary frame (4), it returns to the receiving position together with the rotary frame (4) under the respective drives of the frame lifting mechanism (3), the traveling mechanism (1), and the rotating mechanism (2), and is released from the clamping by a pair of clamping mechanisms (5) and separated from the rotary frame (4).
2. The framed frame moving machine for moving a cigarette frame according to claim 1, wherein: Both the cigarette frame (9) with the original tobacco in the receiving position and the turnover frame (7) have a "C"-shaped longitudinal section along the X direction with the opening facing upwards, are open on both sides perpendicular to the Y direction, penetrate along the Y direction, and have foot cups at the four corners of the bottom.
3. The framed frame shifter for moving a cigarette frame according to claim 1, characterized in that: traveling The mechanism (1) is arranged on the frame of the frame-type cigarette frame transfer machine (8), and includes a traveling frame (11), a traveling motor (12), a traveling speed reducer (13), a pair of traveling transmission mechanisms (14), and a pair of traveling slide rail (152) assemblies (15). The traveling motor (12) and the traveling speed reducer (13) are centrally arranged along the Y direction between the pair of traveling transmission mechanisms (14) and the pair of traveling slide rail (152) assemblies (15), are arranged on the traveling frame (11), are driven by the traveling motor (12) and decelerated by the traveling speed reducer (13). Both the pair of traveling transmission mechanisms (14) and the pair of traveling slide rail (152) assemblies (15) are symmetrically arranged on both sides of the top of the frame (8) along the Y direction. On each side, the traveling transmission mechanism (14) is a gear (142)-rack (141) mechanism. The rack (141) is fixedly laid along the X direction on the top of the frame (8). The wheel shaft of the gear (142) is coaxially directly connected to the output shaft of the traveling speed reducer (13), is supported by bearings on the slider (151) of the traveling slide rail (152) assembly (15), and forms a synchronous displacement member with the slider (151). The slide rail (152) of the traveling slide rail (152) assembly (15) is arranged along the X direction on the top of the frame (8). The slider (151) is arranged on the top of the traveling frame (11) and is in sliding fit with the slide rail (152) through rollers (1511).
4. The frame type frame moving machine for moving a cigarette frame according to claim 1, characterized in that: The rotary frame (4) successively includes two layers of frames from the outside to the inside, namely an outer frame body (41) and an inner frame body (42), with a spacing reserved between them; the whole is suspended on the traveling mechanism (1) by the outer frame body (41) through the frame lifting mechanism (3); the inner frame body (42) is clamped within the outer frame body (41) by a pair of the rotating mechanisms (2) symmetrically arranged on both sides of the outer frame body (41) along the Y direction, forming a space that penetrates in the Z direction and serves as a cigarette frame accommodation area (423). The cigarette frame accommodation area (423) can cover the periphery of the cigarette frame (9) in the receiving position. A pair of telescopic pressing plates (63) symmetrically arranged along the Y direction are suspended at the top inside the inner frame body (42) through a pair of pressing plate lifting mechanisms (61), and a pressing plate telescopic mechanism (62) is correspondingly configured for each of the pair of telescopic pressing plates (63). A pair of clamping mechanisms (5) are symmetrically arranged on both sides of the inner frame body (42) along the X direction.
5. The frame type frame transfer machine for moving cigarette frames according to claim 1 or 4, characterized in that: The pressing plate lifting mechanism (61) is a pressing plate lifting cylinder, which is installed on the top of the inner frame body (42) with the extending direction facing downwards, and the execution end is connected to the telescopic pressing plate (63).
6. The frame type frame moving machine for moving a cigarette frame according to claim 1 or 4, characterized in that: The telescopic pressing plates (63) on each side and the supporting pressing plate telescopic mechanism (62) are such that the telescopic pressing plates (63) are segmented along the Y direction, stacked along the Z direction with gaps, and from the outside to the inside and from top to bottom of the rotating frame (4) are an outer plate section (631), a middle plate section (632), and an inner plate section (633). The pressing plate telescopic mechanism (62) includes a primary telescopic mechanism (621) and a secondary telescopic mechanism (622). The middle plate section (632) and the inner plate section (633) together can extend or retract relative to the outer plate section (631) along the Y direction through the primary telescopic mechanism (621) installed between the outer plate section (631) and the middle plate section (632), and the inner plate section (633) can extend or retract relative to the middle plate section (632) along the Y direction through the secondary telescopic mechanism (622) installed between the middle plate section (632) and the inner plate section (633).
7. The frame type frame moving machine for moving a cigarette frame according to claim 1 or 4, characterized in that: The clamping mechanism (5) includes a clamping cylinder (51) and a clamping block (52). The clamping blocks (52) of a pair of clamping mechanisms (5) can extend or retract along the X direction or extend towards each other through the supporting clamping cylinders (51) to reach the clamping position, or retract away from each other to return to the waiting position. When the rotating frame (4) is at the lowest position of the frame and directly above the receiving position, the pair of clamping blocks (52) at the clamping position clamp relative to the lower ends on both sides of the cigarette frame (9) along the X direction.
8. The framed frame shifter for moving a cigarette frame according to claim 1 or 4, characterized in that: The rotating mechanism (2) includes a rotating motor (21), a rotating speed reducer (22), and a rotating shaft (23). Driven by the rotating motor (21) and decelerated by the rotating speed reducer (22), one end of the rotating shaft (23) is coaxially connected to the output shaft of the rotating speed reducer (22), and the two sides of the rotating frame (4) parallel to the XZ plane are respectively fixedly connected to the other ends of a pair of rotating shafts (23) of the rotating mechanisms (2) at the center.
9. The frame type frame shifter for moving cigarette frames according to claim 4, characterized in that: The frame lifting mechanism (3) includes a frame lifting motor (31), a frame lifting speed reducer (32), and a pair of frame lifting transmission mechanisms (33). The frame lifting motor (31) and the frame lifting speed reducer (32) are arranged at the top of the traveling frame (11), centrally arranged between a pair of frame lifting transmission mechanisms (33) symmetrically arranged along the Y direction. Driven by the frame lifting motor (31) and decelerated by the frame lifting speed reducer (32), each side of the frame lifting transmission mechanism (33) is a worm screw lift. The input shaft is coaxially connected to the output shaft of the frame lifting speed reducer (32) along the Y direction, and the screw is arranged along the Z direction. The pair of frame lifting transmission mechanisms (33) hoist the outer frame body (41) through the screw.
Citation Information
Patent Citations
Conveying equipment with cigarette frame opening and closing function
CN117104896A
Crude tobacco frame and crude tobacco storage and transportation tobacco frame slow-release folding device
CN209160278U
Cited By
Automatic whole-frame whole-cutting system and method for tobacco bundles
CN121799903A