Air flotation machine for scraping suspended dirt
Through the bilateral symmetrical design and synchronous drive mechanism, the problem of low treatment efficiency of traditional air float machines is solved, and efficient and uniform sewage treatment is achieved, which is suitable for high-load treatment of industrial wastewater and domestic sewage.
Patent Information
- Application Number
- CN202421761726.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-24
AI Technical Summary
Traditional single-sided or single-station air floats have low treatment efficiency and cannot meet the needs of large-scale or high-load sewage treatment, especially during peak hours or when treating high-concentration sewage.
The two-sided symmetrical treatment design is adopted, combined with the synchronous driving mechanism, to ensure the synchronous operation of the floating dirty conveyor belt and feeding crane on both sides, and to achieve efficient dirt collection and transportation through central partition plates and bubble assist technology.
It significantly improves the speed and efficiency of sewage treatment, ensures uniformity of the treatment process and stability of the equipment, and improves the processing volume per unit time.
Smart Images

Figure CN223073952U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air flotation machines, in particular to an air flotation machine for scraping suspended dirt. Background Technique
[0002] As a commonly used water treatment equipment, the air flotation machine is widely used in the fields of industrial wastewater treatment, domestic sewage treatment, and water purification. Its working principle is mainly to inject tiny bubbles into the water, so that solid particles or pollutants such as grease suspended in the water adhere to the bubbles, thereby realizing the rapid floating and separation of dirt. Traditional air flotation machines usually adopt a single-sided or single-station treatment method. Although this design can meet the basic sewage treatment requirements to a certain extent, there are obvious limitations in terms of treatment efficiency and treatment capacity.
[0003] The deficiencies of the existing air flotation machines are mainly reflected in the following aspects:
[0004] Limited treatment efficiency: Due to the limited treatment area of traditional single-sided or single-station air flotation machines, the treatment speed is slow, and it cannot meet the sewage treatment requirements of large-scale or high-load. Especially during peak hours or when treating high-concentration sewage, the treatment capacity of this design is significantly insufficient. Content of the Utility Model
[0005] (I) Technical problems to be solved
[0006] In view of the deficiencies of the prior art, the utility model provides an air flotation machine for scraping suspended dirt to solve the above problems.
[0007] (II) Technical solutions
[0008] To achieve the above object, the utility model provides the following technical solution: An air flotation machine for scraping suspended dirt, including a processing tank distributed horizontally in a long strip shape. On both sides of the center of the processing tank, an inclined center partition plate is provided. The two center partition plates divide a U-shaped sewage inlet bin. On the left and right sides of the top of the processing tank, floating dirt conveyor belts are installed. On the outer belt surface of each floating dirt conveyor belt, a number of floating dirt pushing plates are evenly installed. At the left and right ends inside the processing tank, V-shaped dirt collection plates are installed. Inside both sides of the V-shaped dirt collection plates, feeding augers are installed. On the front side of the outside of the processing tank, a synchronous drive mechanism for synchronously driving the floating dirt conveyor belts and the feeding augers on both sides to operate is installed.
[0009] Preferably, the synchronous drive mechanism specifically includes the following structure:
[0010] A drive motor installed at the center position of the bottom of the front of the processing tank;
[0011] A drive gear docked on the output end of the drive motor;
[0012] A transmission gear meshing with the top of the driving gear;
[0013] A synchronous transmission assembly symmetrically distributed on the left and right and respectively connected to the rotation axes of the driving gear and the transmission gear, and the synchronous transmission assembly synchronously drives the floating dirt conveyor belt and the feeding auger on the same side.
[0014] Preferably, the synchronous transmission assembly specifically includes the following structure:
[0015] A driving shaft and a fourth synchronous belt pulley respectively connected to the driving shaft end of the floating dirt conveyor belt and the front end of the feeding auger on the same side;
[0016] A third synchronous belt pulley on the outer end of the driving shaft;
[0017] A second synchronous belt sleeved between the fourth synchronous belt pulley and the third synchronous belt pulley;
[0018] A second synchronous belt pulley connected to the center of the outer side of the third synchronous belt pulley;
[0019] A first synchronous belt with one end sleeved on the second synchronous belt pulley;
[0020] A first synchronous belt pulley tensioned at the other end of the first synchronous belt;
[0021] The first synchronous belt pulley inside the synchronous transmission assembly on the left side is connected to the center of the driving gear;
[0022] The first synchronous belt pulley inside the synchronous transmission assembly on the right side is connected to the center of the transmission gear.
[0023] Preferably, the transmission ratio between the driving gear and the transmission gear is set to 1:1.
[0024] Preferably, floating dirt discharge pipes respectively communicating with the inside of the V-shaped dirt collection plates on both sides are installed on the left and right sides of the back of the treatment tank.
[0025] Preferably, return pipes are installed on both the left and right of the back of the treatment tank.
[0026] Preferably, a bubble discharge pipe connected to an external air pump is installed at the bottom inside the treatment tank and between the two center partition plates.
[0027] Compared with the prior art, the present utility model provides a flotation machine for scraping suspended dirt, having the following beneficial effects:
[0028] Bilateral Symmetric Processing Improves Efficiency: This air flotation machine adopts a bilateral symmetric double-station sewage treatment operation. Through a synchronous drive mechanism, the synchronous operation of the floating sewage conveyor belts and feeding augers on both sides is ensured. This design significantly improves the treatment speed and efficiency. The simultaneous collection and transportation of sewage on both sides make the entire treatment process more efficient, shortening the treatment time and increasing the treatment volume per unit time.
[0029] Synchronous Operation Ensures Treatment Uniformity: Through the precise design of the synchronous transmission components, the operating speeds of the equipment on both sides are ensured to be the same, avoiding uneven treatment or equipment damage caused by speed differences. This synchronous mechanism ensures the uniform distribution and effective collection of sewage on both sides, improving the treatment quality.
[0030] This air flotation machine significantly improves the speed and efficiency of sewage treatment by adopting a bilateral symmetric double-station sewage treatment operation, combined with an efficient synchronous drive mechanism and bubble assistance technology. This design not only speeds up the collection and transportation process of sewage, but also ensures the uniformity and efficiency of the treatment process, making the entire sewage treatment system more stable and reliable. Description of the Drawings
[0031] Figure 1 It is a schematic structural diagram of the present utility model;
[0032] Figure 2 It is a schematic rear view structural diagram of the present utility model;
[0033] Figure 3 It is a schematic cross-sectional structural diagram of the present utility model taken horizontally;
[0034] Figure 4 It is a schematic diagram of the distribution of the floating sewage conveyor belt, feeding auger and synchronous drive mechanism of the present utility model;
[0035] Figure 5 It is a schematic structural diagram of the synchronous drive mechanism of the present utility model;
[0036] Figure 6 It is a schematic structural diagram of the synchronous transmission components of the present utility model.
[0037] Among them: 1. Treatment tank; 2. Central partition board; 3. V-shaped sewage collection board; 4. Floating sewage conveyor belt; 5. Feeding auger; 6. Synchronous drive mechanism; 7. Bubble discharge pipe; 8. Floating sewage discharge pipe; 9. Return pipe;
[0038] 41. Floating sewage pushing plate;
[0039] 61. Driving motor; 62. Driving gear; 63. Transmission gear; 64. Synchronous transmission components;
[0040] 641, first synchronous pulley; 642, first synchronous belt; 643, second synchronous pulley; 644, third synchronous pulley; 645, drive shaft; 646, fourth synchronous pulley; 647, second synchronous belt. Specific embodiments
[0041] The following will further elaborate on the present utility model in conjunction with the accompanying drawings and embodiments. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all of them. Without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments of the utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the utility model.
[0042] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the utility model, then such directional indications are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If this specific posture changes, then the directional indications will also change accordingly.
[0043] In addition, "a plurality" means two or more. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement it. When the combination of technical solutions conflicts with each other or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the utility model.
[0044] Please refer to Figures 1-6 , a flotation machine for scraping suspended dirt, the main structure of which includes a processing tank 1 distributed horizontally in a long strip shape. On both sides of the center of the processing tank 1, there are respectively arranged two inclined center partition plates 2, and these two center partition plates 2 together divide a U-shaped sewage inlet bin. On the left and right sides of the top of the processing tank 1, there are respectively installed floating dirt conveyor belts 4. On the outer belt surface of each floating dirt conveyor belt 4, a number of floating dirt pushing plates 41 are evenly installed, which are used to push the dirt floating from the center.
[0045] On the left and right ends inside the processing tank 1, there are respectively installed V-shaped dirt collection plates 3. Inside these V-shaped dirt collection plates 3, there is installed a feeding auger 5, which is used to convey the collected dirt out. On the front side outside the processing tank 1, there is installed a synchronous drive mechanism 6, which can drive the floating dirt conveyor belts 4 and the feeding auger 5 on both sides to run synchronously.
[0046] The specific structure of the synchronous drive mechanism 6 includes: a drive motor 61 installed at the center of the bottom of the front side of the processing tank 1; a drive gear 62 connected to the output end of the drive motor 61; a transmission gear 63 meshing with the top of the drive gear 62; and symmetrically distributed synchronous transmission components 64 on the left and right. These components are respectively docked with the rotation axes of the drive gear 62 and the transmission gear 63, and synchronously drive the floating dirt conveyor belt 4 and the feeding auger 5 on the same side, thereby ensuring the coordination and efficiency of the entire processing process.
[0047] The specific structure of the synchronous transmission component 64 includes: a drive shaft 645 and a fourth synchronous belt pulley 646 respectively docked with the drive shaft end of the floating dirt conveyor belt 4 and the front end of the feeding auger 5 on the same side; a third synchronous belt pulley 644 on the outer end of the drive shaft 645; a second synchronous belt 647 sleeved between the fourth synchronous belt pulley 646 and the third synchronous belt pulley 644; a second synchronous belt pulley 643 docked with the center of the outer side of the third synchronous belt pulley 644; a first synchronous belt 642 with one end sleeved on the second synchronous belt pulley 643; a first synchronous belt pulley 641 tensioned at the other end of the first synchronous belt 642; the first synchronous belt pulley 641 inside the left synchronous transmission component 64 is docked with the center of the drive gear 62; the first synchronous belt pulley 641 inside the right synchronous transmission component 64 is docked with the center of the transmission gear 63;
[0048] Through the mutual cooperation of the drive shaft 645, the fourth synchronous belt pulley 646, the third synchronous belt pulley 644, the second synchronous belt 647, the second synchronous belt pulley 643, the first synchronous belt 642 and the first synchronous belt pulley 641, the transmission and distribution of power are achieved, ensuring the synchronous operation of the equipment on both sides.
[0049] The transmission ratio between the drive gear 62 and the transmission gear 63 is set to 1:1, ensuring the synchronous operation of the floating dirt conveyor belts 4 and the feeding augers 5 on both sides, guaranteeing the same operating speed of the equipment on both sides, and avoiding uneven processing or equipment damage caused by speed differences.
[0050] On the left and right sides of the back of the processing tank 1, there are floating dirt discharge pipes 8 respectively connected to the inside of the V-shaped dirt collection plates 3 on both sides, used to discharge the collected dirt. On the left and right sides of the back of the processing tank 1, there are reflux pipes 9 installed, used to reflux the treated water. At the bottom inside the processing tank 1 and between the central partition plates 2 on both sides, there is a bubble discharge pipe 7 connected to an external air pump, which helps the suspended dirt to float up. This is a key step in the air flotation technology and helps to improve the separation efficiency of the dirt.
[0051] Working principle
[0052] Fill the entire inside of the processing tank 1 with clean water.
[0053] Start the drive motor 61. The drive motor transmits power to the synchronous drive assembly 64 through the drive gear 62 and the transmission gear 63.
[0054] The left synchronous drive assembly 64 is centrally docked with the drive gear 62 through the first synchronous pulley 641, and the right synchronous drive assembly 64 is centrally docked with the transmission gear 63 through the first synchronous pulley 641 to ensure synchronous drive on both sides.
[0055] Introduce the sewage between the central partition plates 2 on both sides. The external air pump injects air bubbles into the bottom of the treatment tank 1 through the air bubble discharge pipe 7 to help the suspended contaminants float up and then spread from the center to both sides.
[0056] The floating contaminants are pushed by the floating contaminant pushing plates 41 on the floating contaminant conveyor belts 4 on both sides to the V-shaped contaminant collecting plate 3.
[0057] The feeding auger 5 operates inside the V-shaped contaminant collecting plate 3 to convey the collected contaminants out.
[0058] The collected contaminants are discharged through the floating contaminant discharge pipe 8.
[0059] The treated water flows back through the return pipe 9 for recycling or further treatment.
[0060] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
[0061] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes falling within the meaning and scope of the equivalent elements of the claims within the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0062] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An air flotation machine for scraping suspended dirt, comprising a processing tank (1) distributed horizontally in a long strip shape, characterized in that: On both sides of the center of the treatment tank (1), there is an inclined center partition plate (2) arranged. The two center partition plates (2) divide a U-shaped sewage inlet bin. On the left and right sides of the top of the treatment tank (1), there are floating sewage conveyor belts (4) installed. On the outer belt surface of each floating sewage conveyor belt (4), a number of floating sewage pushing plates (41) are evenly installed. At the left and right ends inside the treatment tank (1), there are V-shaped sewage collection plates (3) installed. Inside both sides of the V-shaped sewage collection plates (3), there are feeding augers (5) installed. On the front side of the outside of the treatment tank (1), there is a synchronous drive mechanism (6) that synchronously drives the floating sewage conveyor belts (4) and the feeding augers (5) on both sides to operate.
2. The air flotation machine for scraping suspended dirt according to claim 1, characterized in that: The synchronous drive mechanism (6) specifically includes the following structure: A drive motor (61) installed at the center position of the bottom of the front of the treatment tank (1); A drive gear (62) connected to the output end of the drive motor (61); A transmission gear (63) meshing with the top of the drive gear (62); Synchronously distributed left and right and respectively connected to the rotation axes of the drive gear (62) and the transmission gear (63), a synchronous transmission assembly (64), and the synchronous transmission assembly (64) synchronously drives the floating sewage conveyor belt (4) and the feeding auger (5) on the same side.
3. The air flotation machine for scraping suspended dirt according to claim 2, wherein: The synchronous transmission assembly (64) specifically includes the following structure: A drive shaft (645) and a fourth synchronous pulley (646) respectively connected to the drive shaft end of the floating sewage conveyor belt (4) and the front end of the feeding auger (5) on the same side; A third synchronous pulley (644) on the outer end of the drive shaft (645); A second synchronous belt (647) sleeved between the fourth synchronous pulley (646) and the third synchronous pulley (644); A second synchronous pulley (643) connected to the center of the outer side of the third synchronous pulley (644); A first synchronous belt (642) with one end sleeved on the second synchronous pulley (643); A first synchronous pulley (641) tensioned at the other end of the first synchronous belt (642); The first synchronous pulley (641) inside the left synchronous transmission assembly (64) is connected to the center of the drive gear (62); The first synchronous pulley (641) inside the right synchronous transmission assembly (64) is connected to the center of the transmission gear (63).
4. The air flotation machine for scraping suspended dirt according to claim 2 or 3, characterized in that: The transmission ratio between the drive gear (62) and the transmission gear (63) is set to 1:
1.
5. The air flotation machine for scraping suspended dirt according to claim 1, characterized in that: On the left and right sides of the back of the treatment tank (1), there are floating sewage discharge pipes (8) respectively connected to the inside of the V-shaped sewage collection plates (3) on both sides.
6. The air flotation machine for scraping suspended dirt according to claim 1, characterized in that: On the left and right of the back of the treatment tank (1), there are return pipes (9) installed.
7. The air flotation machine for scraping suspended dirt according to claim 1, characterized in that: At the inner bottom of the treatment tank (1) and between the two center partition plates (2), there is a bubble discharge pipe (7) connected to an external air pump.