Quenching device for die forging manufacturing

By introducing the design of lifting bracket and electric swing bar into the quenching device, the problem of quenching liquid splash is solved, the safety is improved and the cooling process is accelerated, and a safer and more efficient quenching operation is achieved.

CN223074213UActive Publication Date: 2025-07-08ZHENJIANG XINJU MOD FORGING CO LTD
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Patent Information

Application Number
CN202422249047.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-08
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

When used in existing quenching devices, the quenching liquid is prone to splashing, which poses certain safety risks.

Method used

By providing a lifting bracket and an electric swing bar in the quenching device, the baffle can swing vertically to block the splash of the quenching liquid, and combines the lifting and lowering loading mechanism and heat dissipation assembly to achieve effective liquid control and cooling.

Benefits of technology

It effectively reduces the risk of quenching liquid splashing, improves the safety of the equipment, and accelerates the cooling process of the quenching liquid through the heat dissipation component.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a die forging manufacturing quenching device, and relates to the technical field of die forging manufacturing, the die forging manufacturing quenching device comprises a bearing and discharging assembly and a lifting carrying mechanism, a heat dissipation assembly sleeved by bolts is arranged above one end of the bearing and discharging assembly, the lifting carrying mechanism assembled by bolts is arranged on the top side of the periphery of the bearing and discharging assembly, and the lifting carrying mechanism is arranged above the bearing and discharging assembly. The lifting carrying mechanism comprises a lifting bracket, a convex seat, an electric swinging strip, a baffle plate, a top groove plate, an electric rotating rod, a hoisting iron chain, a hoisting block and a bearing plate; the lifting bracket is arranged on the top side of the periphery of the bearing and discharging assembly; according to the utility model, the output power of the electric swinging strip drives the output end to swing by mainly utilizing the soil seat arranged on the outer side above the lifting bracket, and the baffle on one side is enabled to be in a vertical state with the quenching bath after swinging adjustment, so that the splashing of quenching liquid can be effectively shielded during quenching processing of equipment; and the danger of the surrounding environment is effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of die forging manufacturing, in particular to a quenching device for die forging manufacturing. Background Technique

[0002] A die forging is a forging with a die, and a die is used to forge forgings with relatively high precision requirements and relatively complex shapes. After the die forging is cast, it needs to be quenched by a quenching device. Quenching can heat the die forging above the critical temperature, hold it for a certain time, and then cool it at a rate greater than the critical cooling rate, so as to obtain a heat treatment process method with an unbalanced structure mainly composed of martensite (or bainite can also be obtained according to needs or a single-phase austenite can be maintained).

[0003] When the existing quenching device is in use, for example, the application number CN202220527895.4 relates to the technical field of quenching, specifically a quenching device for die forging manufacturing. A quenching device for die forging manufacturing includes a quenching pool, a quenching cage, and a cold water circulation part. The quenching cage is slidably connected to the quenching pool, the cold water circulation part is connected to the quenching pool in a through manner, a driving component is arranged on the quenching cage, and the driving component is used to drive the quenching cage to move. The cold water circulation part includes a circulation water tank, a water pipe is connected between the circulation water tank and the quenching pool, and a water pump is arranged on the water pipe; however, in the above technology, when the quenching pool is quenching, it will cause the splashing of the quenching liquid, which has a certain risk. Therefore, the utility model proposes a quenching device for die forging manufacturing to solve the problems existing in the prior art. Summary of the Utility Model

[0004] In view of the above problems, the utility model proposes a quenching device for die forging manufacturing. The quenching device for die forging manufacturing mainly uses the soil base arranged on the outer side above the lifting bracket to make the output power of the electric swing bar drive the output end to swing, so that one side of the baffle can be adjusted to be vertical with the quenching pool after swinging. In this way, when the equipment is quenching and processing, it can effectively block the splashing of the quenching liquid and effectively reduce the danger of the surrounding environment.

[0005] To achieve the purpose of the utility model, the utility model is realized through the following technical solutions: A quenching device for die forging manufacturing includes a bearing and discharging assembly and a lifting and carrying mechanism. Above one end of the bearing and discharging assembly, a heat dissipation assembly sleeved with bolts is arranged, and around the bearing and discharging assembly, a lifting and carrying mechanism assembled with bolts is arranged on the top side.

[0006] The lifting and carrying mechanism includes a lifting bracket, a convex seat, an electric swing bar, a baffle, a top groove plate, an electric rotating rod, a hoisting iron chain, a hoisting block and a bearing plate. The lifting bracket is arranged on the top side around the bearing and discharging assembly. A convex seat is arranged on the outer side above the lifting bracket. An electric swing bar is arranged on the inner side of the outer end of the convex seat. A baffle is arranged on one side of the electric swing bar. A top groove plate assembled by bolts is arranged on the top side of the lifting bracket. An electric rotating rod is arranged on the inner side of the edge of the top groove plate. The output end of the electric rotating rod is wound with a hoisting iron chain. The bottom end of the hoisting iron chain is bolted to the bearing plate through a hoisting block.

[0007] As a preferred embodiment of the present invention, the bearing plate has a strip-shaped hole structure, and the convex seat and the electric swing bar are symmetrically distributed with respect to the central axis of the top groove plate.

[0008] As a preferred embodiment of the present invention, the bearing and discharging assembly includes a cushion block base, a quenching pool, auxiliary fins, a discharging valve pipe, a temperature detector and a display screen. A quenching pool assembled by bolts is arranged above one end of the cushion block base. Auxiliary fins assembled by bolts are arranged on the side of the quenching pool.

[0009] As a preferred embodiment of the present invention, a discharging valve pipe sleeved by bolts is arranged at the output end of the quenching pool. A temperature detector is arranged inside the bottom end of the quenching pool. A display screen is arranged on one side above the quenching pool.

[0010] As a preferred embodiment of the present invention, the heat dissipation assembly includes an open-frame cabinet, a top cushion plate, a fan group, a connecting pipe, a mesh cover, a liquid distribution seat, a heat dissipation pipe, a fin group, a replenishing valve block and a water inlet pump. The open-frame cabinet is arranged above the other end of the cushion block base. A top cushion plate is arranged on the top side of the open-frame cabinet. A fan group assembled by bolts is arranged on the top side of the top cushion plate. A connecting pipe for installing a mesh cover is sleeved inside one end of the open-frame cabinet.

[0011] As a preferred embodiment of the present invention, a liquid distribution seat is arranged at the output end of the connecting pipe. A heat dissipation pipe is arranged at the output end of the liquid distribution seat. A fin group is sleeved and installed on the outer side of the heat dissipation pipe. A replenishing valve block is sleeved and installed on the outer end side of the heat dissipation pipe. A water inlet pump is sleeved and installed at one end of the replenishing valve block.

[0012] The beneficial effects of the present invention are as follows:

[0013] The present invention mainly uses the convex seat arranged on the outer side above the lifting bracket to make the output power of the electric swing bar drive the output end to swing, so that the baffle on one side can reach a vertical state with the quenching pool after swing adjustment. In this way, during the quenching process of the equipment, the splashing of the quenching liquid can be effectively blocked, and the danger of the surrounding environment is effectively reduced. Description of the Drawings

[0014] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0015] Figure 2 is a bottom three-dimensional structural schematic diagram of the present utility model;

[0016] Figure 3 is a three-dimensional structural schematic diagram of the heat dissipation component of the present utility model;

[0017] Figure 4 is a three-dimensional structural schematic diagram of the lifting and carrying mechanism of the present utility model.

[0018] Wherein: 1. Loading and discharging component; 101. Pad base; 102. Quenching pool; 103. Auxiliary fin; 104. Discharging valve pipe; 105. Temperature detector; 106. Display screen; 2. Heat dissipation component; 201. Open-frame cabinet; 202. Top cushion plate; 203. Fan group; 204. Connecting pipe; 205. Mesh cover; 206. Liquid distribution seat; 207. Diffusing pipe; 208. Fin group; 209. Feeding valve block; 2010. Feed water pump; 3. Lifting and carrying mechanism; 301. Lifting bracket; 302. Convex seat; 303. Electric swing bar; 304. Baffle; 305. Top groove plate; 306. Electric rotating rod; 307. Hoisting iron chain; 308. Hoisting block; 309. Carrying plate. Detailed Description of the Preferred Embodiment

[0019] In order to deepen the understanding of the present utility model, the following will further elaborate on the present utility model in conjunction with embodiments. These embodiments are only used to explain the present utility model and do not constitute a limitation to the protection scope of the present utility model.

[0020] According to Figures 1-4 as shown, this embodiment proposes a forging part manufacturing quenching device, including a loading and discharging component 1 and a lifting and carrying mechanism 3. A heat dissipation component 2 is arranged above one end of the loading and discharging component 1 through bolt socket connection, and a lifting and carrying mechanism 3 is arranged on the top side around the loading and discharging component 1 through bolt assembly;

[0021] The lifting and loading mechanism 3 includes a lifting bracket 301, a convex seat 302, an electric swing bar 303, a baffle 304, a top groove plate 305, an electric rotating rod 306, a hoisting iron chain 307, a hoisting block 308 and a bearing plate 309. The lifting bracket 301 is arranged on the top side around the bearing and discharging assembly 1. A convex seat 302 is arranged on the outer side above the lifting bracket 301. An electric swing bar 303 is arranged on the inner side of the outer end of the convex seat 302, and a baffle 304 is arranged on one side of the electric swing bar 303. A top groove plate 305 assembled by bolts is arranged on the top side of the lifting bracket 301, and an electric rotating rod 306 is arranged on the inner side edge of the top groove plate 305. The output end of the electric rotating rod 306 is wound with a hoisting iron chain 307. The bottom end of the hoisting iron chain 307 is bolted to a bearing plate 309 through a hoisting block 308.

[0022] The bearing plate 309 has a slotted hole structure, and the convex seat 302 and the electric swing bar 303 are symmetrically distributed with respect to the central axis of the top groove plate 305.

[0023] In this embodiment, when quenching is required, the product is placed on the bearing plate 309. Then, the electric swing bar 303 at the inner side of one end of the convex seat 302 outputs power to drive the output end to operate, so that the baffle 304 is closed, and the electric rotating rod 306 at the output end of the top groove plate 305 outputs power to drive the hoisting iron chain 307 to lengthen. After lengthening, the product on the bearing plate 309 is placed into the quenching pool 102 to achieve the effect of quenching operation.

[0024] The bearing and discharging assembly 1 includes a cushion block base 101, a quenching pool 102, auxiliary fins 103, a discharging valve pipe 104, a temperature detector 105 and a display screen 106. A quenching pool 102 assembled by bolts is arranged above one end of the cushion block base 101, and auxiliary fins 103 assembled by bolts are arranged on the side of the quenching pool 102.

[0025] In this embodiment, during use, after the feeding valve block 209 is opened, the water inlet pump 2010 operates to input the quenching liquid into the quenching pool 102 for storage, so that the auxiliary fins 103 cooperate with the quenching pool 102 to achieve the effect of preliminary heat dissipation.

[0026] A discharging valve pipe 104 sleeved by bolts is arranged at the output end of the quenching pool 102. A temperature detector 105 is arranged on the inner side of the bottom end of the quenching pool 102, and a display screen 106 is arranged on one side above the quenching pool 102.

[0027] In this embodiment, the temperature detector 105 in the quenching pool 102 effectively detects the product. After detection, the display screen 106 detects and displays the temperature of the quenching liquid.

[0028] The heat dissipation component 2 includes an open-frame cabinet 201, a top backing plate 202, a fan group 203, a connecting pipe 204, a mesh cover 205, a liquid distribution seat 206, a heat dissipation pipe 207, a fin group 208, a feeding valve block 209, and a feed water pump 2010. The open-frame cabinet 201 is arranged above the other end of the cushion block base 101. A top backing plate 202 is arranged on the top side of the open-frame cabinet 201, and a bolt-assembled fan group 203 is arranged on the top side of the top backing plate 202. One end inside of the open-frame cabinet 201 is sleeved with a connecting pipe 204 for installing the mesh cover 205.

[0029] In this embodiment, then the fan group 203 on the top side of the top backing plate 202 outputs power to drive the operation of the output end, so that the fan group 203 outputs power to form wind to blow the heat dissipation pipe 207 and the fin group 208 to achieve the effect of accelerating the cooling of the quenching liquid.

[0030] The output end of the connecting pipe 204 is provided with a liquid distribution seat 206, and the output end of the liquid distribution seat 206 is provided with a heat dissipation pipe 207. A fin group 208 is sleeved and installed on the outer side of the heat dissipation pipe 207. A feeding valve block 209 is sleeved and installed on the outer end side of the heat dissipation pipe 207. One end of the feeding valve block 209 is provided with a feed water pump 2010 sleeved and installed.

[0031] In this embodiment, when there is more quenching liquid, the liquid is input into the liquid distribution seat 206 at one end of the connecting pipe 204, and then the output end of the liquid distribution seat 206 is used to input it into the heat dissipation pipe 207 to achieve the dissipation effect. The cooperation of the heat dissipation pipe 207 and the fin group 208 is used to achieve the heat dissipation effect.

[0032] The working principle of this die forging manufacturing quenching device is as follows: When in use, after the feeding valve block 209 is opened, the water inlet pump 2010 runs, and the quenching liquid is input into the quenching pool 102 for storage. The auxiliary fins 103 cooperate with the quenching pool 102 to achieve the effect of preliminary heat dissipation. The temperature detector 105 in the quenching pool 102 effectively detects the product. After detection, the display screen 106 detects and displays the temperature of the quenching liquid. When there is too much quenching liquid, the liquid is input into the liquid distribution seat 206 at one end of the connecting pipe 204, and then the output end of the liquid distribution seat 206 is input into the dispersing pipe 207 to achieve the dispersing effect. The dispersing pipe 207 and the fin group 208 cooperate to achieve the heat dissipation effect. Then, the fan group 203 on the top side of the top backing plate 202 outputs power to drive the output end to run, so that the fan group 203 outputs power to form wind to blow the dispersing pipe 207 and the fin group 208 to achieve the effect of accelerating the cooling of the quenching liquid. When quenching is required, the product is placed on the bearing plate 309. Then, the electric swing bar 303 inside one end of the convex seat 302 outputs power to drive the output end to run, so that the baffle 304 closes, and the electric rotating rod 306 at the output end of the top groove plate 305 outputs power to drive the hoisting iron chain 307 to extend. After extension, the product on the bearing plate 309 is put into the quenching pool 102 to achieve the effect of quenching operation.

[0033] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A quenching device for manufacturing die forgings, comprising a bearing and discharging assembly (1) and a lifting and carrying mechanism (3), characterized in that: Above one end of the load discharging assembly (1), there is a heat dissipation assembly (2) sleeved with bolts, and around the top side of the load discharging assembly (1), there is a lifting and carrying mechanism (3) assembled with bolts. The lifting and carrying mechanism (3) includes a lifting bracket (301), a convex seat (302), an electric swing bar (303), a baffle (304), a top groove plate (305), an electric rotating rod (306), a hoisting iron chain (307), a hoisting block (308) and a bearing plate (309). The lifting bracket (301) is arranged on the top side around the load discharging assembly (1). On the outer side above the lifting bracket (301), there is a convex seat (302). Inside the outer end of the convex seat (302), there is an electric swing bar (303), and on one side of the electric swing bar (303), there is a baffle (304). On the top side of the lifting bracket (301), there is a top groove plate (305) assembled with bolts. Inside the inner side of the top groove plate (305), there is an electric rotating rod (306), and the output end of the electric rotating rod (306) is wound with a hoisting iron chain (307). The bottom end of the hoisting iron chain (307) is bolted to a bearing plate (309) through a hoisting block (308).

2. The quenching device for manufacturing die forgings according to claim 1, characterized in that: The bearing plate (309) has a slotted hole structure, and the convex seat (302) and the electric swing bar (303) are symmetrically distributed with respect to the central axis of the top groove plate (305).

3. A quenching device for manufacturing die forgings according to claim 1, characterized in that: The load discharging assembly (1) includes a cushion block base (101), a quenching pool (102), auxiliary fins (103), a discharge valve pipe (104), a temperature detector (105) and a display screen (106). Above one end of the cushion block base (101), there is a quenching pool (102) assembled with bolts, and on the side of the quenching pool (102), there are auxiliary fins (103) assembled with bolts.

4. A quenching device for manufacturing die forgings according to claim 3, characterized in that: At the output end of the quenching pool (102), there is a discharge valve pipe (104) sleeved with bolts. Inside the bottom end of the quenching pool (102), there is a temperature detector (105). On one side above the quenching pool (102), there is a display screen (106).

5. A quenching device for manufacturing die forgings according to claim 3, characterized in that: The heat dissipation assembly (2) includes an open-frame cabinet (201), a top cushion plate (202), a fan group (203), a connecting pipe (204), a mesh cover (205), a liquid distribution seat (206), a heat dissipation pipe (207), a fin group (208), a replenishing valve block (209) and a water inlet pump (2010). The open-frame cabinet (201) is arranged above the other end of the cushion block base (101). On the top side of the open-frame cabinet (201), there is a top cushion plate (202), and on the top side of the top cushion plate (202), there is a fan group (203) assembled with bolts. Inside one end of the open-frame cabinet (201), there is a connecting pipe (204) for sleeving an installation mesh cover (205).

6. The quenching device for manufacturing die forgings according to claim 5, characterized in that: The output end of the connecting pipe (204) is provided with a liquid distribution seat (206), and the output end of the liquid distribution seat (206) is provided with a dispersion pipe (207). A fin group (208) is sleeved and installed on the outer side of the dispersion pipe (207). A feeding valve block (209) is sleeved and installed on the outer end side of the dispersion pipe (207). A water inlet pump (2010) is sleeved and installed at one end of the feeding valve block (209).

Citation Information

Patent Citations

  • Quenching device for die forging manufacturing

    CN217173802U