Iron wire galvanizing machine
By designing the liquid flow and filtering mechanism of the wire galvanizing machine, the problems of galvanizing quality and time unevenness caused by zinc liquid slag are solved, and the stability and uniformity of galvanizing quality and time are achieved.
Patent Information
- Application Number
- CN202421955267.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-13
AI Technical Summary
When existing wire galvanizing devices are used, the scum on the surface of the zinc liquid will cause the quality of the galvanized layer to decrease, and the height of the zinc liquid is unstable to affect the uniformity of the galvanized time.
A wire galvanizing machine is designed, including a liquid flow mechanism and a filtering mechanism. The flow of zinc liquid is controlled through the direction of liquid flow, and the slag is removed by combining the filtration mechanism to ensure that the zinc liquid is highly stable and uniform. The pump body is used to maintain the flow of zinc liquid, and the slag is removed by the filtration mechanism.
Effectively removes the influence of scum, ensures the quality of galvanizing, and maintains the uniformity of galvanizing time and the temperature uniformity of zinc liquid.
Smart Images

Figure CN223074233U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire galvanizing, in particular to a wire galvanizing machine. Background Art
[0002] Galvanized iron wire is made of high-quality low-carbon steel wire rods. Galvanized wire is divided into hot-dip galvanized wire and cold-dip galvanized wire (electro-galvanized wire), which are made of high-quality low-carbon steel and processed through processes such as wire drawing, pickling and rust removal, high-temperature annealing, hot-dip galvanizing, and cooling.
[0003] When the existing galvanizing device used in wire production is in use, some scum will be generated due to oxidation during the use of the zinc solution. These scum are located on the upper surface of the zinc solution. After the galvanized steel wire passes through the scum, it is easy to adhere to the scum, thus affecting the quality of the galvanized layer. In addition, after continuous galvanizing work, the zinc solution will slowly drop, and it is impossible to ensure that the zinc solution is always at the same height, which will cause the galvanizing time to change and also affect the quality of galvanizing. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a wire galvanizing machine is proposed. During the use of this galvanizing machine, the scum can be effectively removed, thus avoiding the situation where the scum affects the galvanizing quality. In addition, the galvanizing surface is always kept at an appropriate height to ensure that the galvanizing time is always uniform.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A wire galvanizing machine includes a housing, and a galvanizing tank is opened at the upper end of the housing; a galvanizing mechanism, the galvanizing mechanism includes a plurality of rollers rotatably connected to the front and rear inner walls of the galvanizing tank, and a wire body is wound around the plurality of rollers. Through openings are opened on the left and right inner walls of the galvanizing tank, and both ends of the wire body respectively penetrate through the corresponding through openings; a liquid flow mechanism for removing galvanizing scum; a filtering mechanism, and the filtering mechanism cooperates with the liquid flow mechanism.
[0007] Preferably, the liquid flow mechanism includes a temporary storage box fixedly connected to the left side of the housing, a drainage cavity is embedded in the right inner wall of the housing, an inclined drainage channel is opened on the left side of the drainage cavity, and a zinc drainage port is opened on the left inner wall of the galvanizing tank.
[0008] Preferably, a pump body is installed on the right side of the housing. The liquid inlet end of the pump body extends to the inner bottom of the temporary storage box, and the liquid outlet end of the pump body extends into the drainage cavity.
[0009] Preferably, the filtering mechanism includes a U-shaped frame fixedly connected inside the temporary storage box, and a mesh body is placed on the upper end surface of the U-shaped frame.
[0010] Preferably, two handles are symmetrically and fixedly connected to the upper end of the mesh body.
[0011] Preferably, the height of the upper end surface of the temporary storage box is lower than the height of the lower end surface of the zinc discharge port.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] A liquid flow mechanism is provided, and the direction of liquid flow is from right to left, which can effectively prevent scum from adhering to the wire body discharging position. Moreover, due to this liquid flow, the zinc liquid can always be near the height of the zinc discharge port, ensuring the uniformity of the galvanizing time. After the zinc liquid enters the mesh body, it will be filtered, effectively removing the scum. Subsequently, through the use of the handles, the cleaning of the mesh body can be facilitated. Description of the Drawings
[0014] Figure 1 is a schematic structural diagram of a wire galvanizing machine proposed by the present utility model;
[0015] Figure 2 is Figure 1 a sectional view of
[0016] Figure 3 is Figure 1 a schematic diagram after removing the mesh body of
[0017] In the figure: 1 housing, 2 temporary storage box, 3 mesh body, 4 handle, 5 galvanizing tank, 6 zinc discharge port, 7 through hole, 8 roller, 9 U-shaped frame, 10 pump body, 11 liquid discharge cavity, 12 inclined liquid discharge channel, 13 transparent observation window. Detailed Embodiment
[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0019] Referring to Figures 1-3 , a wire galvanizing machine includes a housing 1, and a galvanizing tank 5 is opened at the upper end of the housing 1;
[0020] Among them, it further includes a galvanizing mechanism. The galvanizing mechanism includes a plurality of rollers 8 rotatably connected to the front and rear inner walls of the galvanizing tank 5. A wire body is wound around the plurality of rollers 8. Through holes 7 are opened on both the left and right inner walls of the galvanizing tank 5. The two ends of the wire body respectively penetrate through the corresponding through holes 7. The left end part of the wire body is connected to an external unwinding part, and the right end part of the wire body is connected to an external winding part;
[0021] Among them, it further includes a liquid flow mechanism for removing galvanized dross. The liquid flow mechanism includes a temporary storage box 2 fixedly connected to the left side of the housing 1. It should be noted that both the temporary storage box 2 and the galvanizing tank 5 are provided with a constant temperature heating component (not shown), which is a prior art for ensuring that the temperature of the zinc liquid is in an appropriate state. A drain cavity 11 is embedded in the right inner wall of the housing 1. An inclined drain channel 12 is opened on the left side of the drain cavity 11. A zinc discharge port 6 is opened on the left inner wall of the galvanizing tank 5. The upper end surface height of the temporary storage box 2 is lower than the lower end surface height of the zinc discharge port 6. A pump body 10 is installed on the right side of the housing 1. The liquid inlet end of the pump body 10 extends to the inner bottom of the temporary storage box 2, and the liquid outlet end of the pump body 10 extends into the drain cavity 11;
[0022] Among them, it further includes a filtering mechanism that cooperates with the liquid flow mechanism. The filtering mechanism includes a return frame 9 fixedly connected in the temporary storage box 2. A mesh body 3 is placed on the upper end surface of the return frame 9. Two handles 4 are symmetrically and fixedly connected to the upper end of the mesh body 3.
[0023] In the present utility model, during use, both the galvanizing tank 5 and the temporary storage box 2 are filled with zinc liquid. The height of the zinc liquid in the temporary storage box 2 is lower than the height of the return frame 9. After the internal constant temperature heating component is started, the zinc liquid is in a high-temperature state. After starting the external unwinding and rewinding structures, the pump body 10 is started. After the pump body 10 is started, it will pump the zinc liquid in the temporary storage box 2 into the drain cavity 11 and discharge it from the inclined drain channel 12 into the galvanizing tank 5. As the zinc liquid in the galvanizing tank 5 increases and is higher than the zinc discharge port 6, the zinc liquid will flow until it reaches the mesh body 3. The continuous start of the pump body 10 will generate continuous flow. And because the zinc liquid enters from the right side of the galvanizing tank 5 and discharges from the left side, the liquid flow direction is from right to left, which can effectively prevent the dross from adhering to the wire body discharge part (right side). And this liquid flow can keep the zinc liquid always near the height of the zinc discharge port 6, ensuring the uniformity of the galvanizing time (since the movement speed of the iron wire is constant, the height of the zinc liquid determines the galvanizing time). When the zinc liquid enters the mesh body 3, it will be filtered to effectively remove the dross;
[0024] In addition, this liquid flow part can also make the overall temperature of the zinc liquid more uniform.
[0025] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.
Claims
1. A wire galvanizing machine, characterized in that, Including: A housing (1), at the upper end of which a galvanizing tank (5) is provided; A galvanizing mechanism, which includes a plurality of rollers (8) rotatably connected to the front and rear inner walls of the galvanizing tank (5). A wire body is wound around the plurality of rollers (8). Through openings (7) are provided on the left and right inner walls of the galvanizing tank (5), and the two ends of the wire body respectively penetrate through the corresponding through openings (7); A liquid flow mechanism for removing galvanized dross; A filtering mechanism, which cooperates with the liquid flow mechanism.
2. The wire galvanizing machine according to claim 1, characterized in that, The liquid flow mechanism includes a temporary storage box (2) fixedly connected to the left side of the housing (1). A drain cavity (11) is embedded in the right inner wall of the housing (1). An inclined drain channel (12) is provided on the left side of the drain cavity (11). A zinc drain port (6) is provided on the left inner wall of the galvanizing tank (5).
3. The wire galvanizing machine according to claim 2, characterized in that, A pump body (10) is installed on the right side of the housing (1). The liquid inlet end of the pump body (10) extends to the inner bottom of the temporary storage box (2), and the liquid outlet end of the pump body (10) extends into the drain cavity (11).
4. The wire galvanizing machine according to claim 2, characterized in that, The filtering mechanism includes a return frame (9) fixedly connected in the temporary storage box (2), and a mesh body (3) is placed on the upper end surface of the return frame (9).
5. The wire galvanizing machine according to claim 4, characterized in that, Two handles (4) are symmetrically and fixedly connected to the upper end of the mesh body (3).
6. A wire galvanizing machine according to claim 2, characterized in that, The height of the upper end surface of the temporary storage box (2) is lower than the height of the lower end surface of the zinc drain port (6).