Hot galvanizing device
By driving the workpiece to swing at high temperatures through automated gears and cam mechanisms, the problems of workers scalds and workpiece adhesions in galvanized devices are solved, and safe and efficient automatic loading and processing are achieved.
Patent Information
- Application Number
- CN202421697446.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-07-18
AI Technical Summary
When existing galvanizing devices are operated in high temperature environments, workers are prone to scalding, and workpieces are prone to sticking during processing.
A hot-dip galvanizing device for automatic loading is designed to allow the workpiece to swing when heated through the gears and cam mechanisms driven by the motor to avoid adhesions, and to achieve automatic operation through the cooperation of the hydraulic cylinder and the motor.
The workpiece is automatically loaded and swung at high temperatures, avoiding the problems of scalds and workpiece adhesions, and improving operational safety and processing efficiency.
Smart Images

Figure CN223255370U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of galvanizing devices, in particular to a hot-dip galvanizing device. Background Art
[0002] Hot-dip galvanizing: also known as hot-dip galvanizing and hot-dip galvanizing: is an effective way to prevent metal corrosion. It melts the zinc ingot at high temperature, adds some auxiliary materials, and then immerses the metal structure in the galvanizing tank to adhere a layer of zinc layer to the metal component, thereby achieving the purpose of corrosion protection.
[0003] Existing galvanizing equipment requires workers to manually place the workpiece above the zinc heating furnace. However, due to the high temperature near the zinc heating furnace, workers may be burned by splashing zinc liquid and the high temperature environment. At the same time, since the workpiece is in a stationary state during processing, the high-temperature baking may cause the workpiece to stick. Utility Model Content
[0004] In view of the deficiencies of the prior art, the present invention provides a hot-dip galvanizing device, which has the advantages of automatic loading and swinging of the workpiece during heating, and solves the problems raised by the above-mentioned background technology.
[0005] The utility model provides the following technical solution: a hot-dip galvanizing device, comprising a base, the top of the base is respectively fixedly mounted with a heating barrel and a fixed rail, the outer wall of the heating barrel is fixedly mounted with a hydraulic cylinder, the telescopic end of the hydraulic cylinder is fixedly mounted with a top cover, the outer wall of the top cover is fixedly mounted with a motor 2, the power output shaft of the motor 2 is fixedly mounted with a gear, the bottom of the top cover is provided with a sliding groove, the top of the fixed rail is fixedly mounted with an upper platform, the top of the upper platform is fixedly mounted with a motor 1, the power output group of the motor 1 is fixedly mounted with a threaded screw, the outer wall of the threaded screw is threadedly connected to the lifting platform, the bottom of the lifting platform is slidably connected with a slider, the top of the slider is provided with a tooth groove, the top of the slider is fixedly mounted with a motor 3, the power output shaft of the motor 3 is fixedly mounted with a cam, the bottom of the slider is slidably connected with a sliding bridge, the inner wall of the slider is fixedly mounted with a guide rail, the outer wall of the guide rail is fixedly provided with a spring, and the bottom of the sliding bridge is fixedly mounted with a hanging rope.
[0006] As an optimal technical solution of the present invention, the top cover and the lifting platform have the same height, and the bottom surface of the upper platform is parallel to the top surface of the top cover. The fixed rail passes through the lifting platform, and the fixed rail fits against the inner wall of the lifting platform.
[0007] As a preferred technical solution of the present invention, the number of the gears and tooth grooves is two, and the two tooth grooves are symmetrically distributed on the top of the slider, and the two gears are respectively located above the two tooth grooves, and the tooth grooves are meshed with the gears.
[0008] As a preferred technical solution of the present invention, the number of the motor 2 gear and the sliding groove is two, and the two motors 2, gears and sliding grooves are respectively arranged at the bottom of the top cover and the lifting platform.
[0009] As a preferred technical solution of the present invention, the sliding bridge is provided with a protruding round block on the outer wall close to the cam, and the protruding round block fits with the outer wall of the cam.
[0010] As a preferred technical solution of the present invention, there are two guide rails, and the two guide rails are symmetrically arranged on the inner wall of the slider. The outer walls of the two guide rails are respectively provided with an extension ring, and the extension ring is located on the side of the sliding bridge away from the spring.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] 1. The hot-dip galvanizing device starts motor 1, which drives the threaded screw to rotate. The threaded screw drives the lifting platform to move upward through the rotation of the thread. When the top of the lifting platform is in contact with the bottom of the upper platform, the hydraulic cylinder is started to rise the telescopic end of the hydraulic cylinder, so that the top cover is in contact with the outer wall of the lifting platform, and the top cover is made to have the same height as the lifting platform. At this time, motor 2 on the lifting platform is started, which drives the gear to rotate, drives the tooth groove to move toward the top cover, drives the slider to move toward the top cover, so that the tooth groove moves from the sliding groove at the bottom of the lifting platform to the inside of the sliding groove at the bottom of the top cover. Starting motor 2 on the top cover causes the tooth groove to drive the slider to move to the bottom of the top cover. At this time, the hydraulic cylinder is started to lower the top cover.
[0013] 2. The hot-dip galvanizing device starts motor three, which drives the cam to rotate. When the protrusion of the cam rotates to the protruding round block on the outer wall of the sliding bridge, the cam pushes the sliding bridge, causing the sliding bridge to move in the direction of the spring. When the protrusion of the cam leaves the sliding bridge, the sliding bridge is reset by the spring. Through the rotation of the cam, the sliding bridge slides back and forth on the outer wall of the guide rail, thereby driving the hanging rope to swing and the workpiece to swing, until the workpiece sticks during galvanizing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the heating barrel of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the lifting platform of the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the slider of the utility model;
[0018] Figure 5 This is a schematic diagram of the cross-sectional structure of the slider of the utility model;
[0019] Figure 6 For this utility model Figure 3 Enlarged structural diagram at point A in the middle.
[0020] In the figure: 1. Base; 2. Heating barrel; 3. Hydraulic cylinder; 4. Top cover; 5. Fixed rail; 6. Upper platform; 7. Motor 1; 8. Screw rod; 9. Lifting platform; 10. Motor 2; 11. Gear; 12. Sliding groove; 13. Slider; 14. Tooth groove; 15. Motor 3; 16. Cam; 17. Sliding bridge; 18. Spring; 19. Guide rail; 20. Hanging rope. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-6 A hot-dip galvanizing device includes a base 1, a heating barrel 2 and a fixed rail 5 are fixedly installed on the top of the base 1, a hydraulic cylinder 3 is fixedly installed on the outer wall of the heating barrel 2, a top cover 4 is fixedly installed on the telescopic end of the hydraulic cylinder 3, a motor 2 10 is fixedly installed on the outer wall of the top cover 4, a gear 11 is fixedly installed on the power output shaft of the motor 2 10, a sliding groove 12 is opened at the bottom of the top cover 4, an upper platform 6 is fixedly installed on the top of the fixed rail 5, a motor 1 7 is fixedly installed on the top of the upper platform 6, a threaded screw 8 is fixedly installed on the power output group of the motor 1 7, the outer wall of the threaded screw 8 is threadedly connected to the lifting platform 9, and the bottom of the lifting platform 9 is slidably connected to the slider 13 , a tooth groove 14 is provided at the top of the slider 13, a motor three 15 is fixedly installed on the top of the slider 13, a cam 16 is fixedly installed on the power output shaft of the motor three 15, and a sliding bridge 17 is slidably connected to the bottom of the slider 13. A guide rail 19 is fixedly installed on the inner wall of the slider 13, and a spring 18 is fixedly provided on the outer wall of the guide rail 19. A hanging rope 20 is fixedly installed on the bottom of the sliding bridge 17. In the above structure, four sliding rods are provided at the bottom of the top cover 4, which are located inside the heating barrel 2 and are slidably connected to the heating barrel 2, so that when the top cover 4 rises, it drives the four sliding rods to move upward on the inner wall of the heating barrel 2, limiting the top cover 4 so that the top cover 4 will not deviate when it rises.
[0023] In a preferred embodiment, the top cover 4 and the lifting platform 9 have the same height, and the bottom surface of the upper platform 6 is parallel to the top surface of the top cover 4. The fixed rail 5 passes through the lifting platform 9, and the fixed rail 5 is in contact with the inner wall of the lifting platform 9. In the above structure, by starting the motor 7, the motor 7 drives the threaded screw 8 to rotate, and the threaded screw 8 drives the lifting platform 9 to move upward through the rotation of the thread. When the top of the lifting platform 9 is in contact with the bottom of the upper platform 6, the hydraulic cylinder 3 is started, so that the telescopic end of the hydraulic cylinder 3 rises to the maximum height, so that the top cover 4 is in contact with the outer wall of the lifting platform 9, and thus the top cover 4 and the bottom of the lifting platform 9 are made the same height.
[0024] In a preferred embodiment, the number of gears 11 and tooth grooves 14 is two, and the two tooth grooves 14 are symmetrically distributed on the top of the slider 13. The two gears 11 are respectively located above the two tooth grooves 14, and the tooth grooves 14 are engaged with the gears 11. In the above structure, by starting the motor 2 10, the motor 2 10 drives the gear 11 to rotate, and then drives the tooth groove 14 to move at the bottom of the gear 11.
[0025] In a preferred embodiment, the number of motor 2 10, gear 11 and sliding groove 12 is two, and the two motors 2 10, gear 11 and sliding groove 12 are respectively arranged at the bottom of the top cover 4 and the lifting platform 9. In the above structure, by starting motor 2 10 located on the outer wall of the lifting platform 9, motor 2 10 drives gear 11 to rotate, and gear 11 drives the gear groove 14 to move toward the top cover 4 by engaging with the tooth groove 14, thereby driving the slider 13 as a whole to move toward the top cover 4, so that the tooth groove 14 moves from the sliding groove 12 at the bottom of the lifting platform 9 to the inside of the sliding groove 12 at the bottom of the top cover 4. At this time, the tooth groove 14 reaches the bottom of the gear 11 inside the top cover 4, and starting motor 2 10 on the outer wall of the top cover 4 causes the tooth groove 14 to drive the slider 13 to move to the bottom of the top cover 4.
[0026] In a preferred embodiment, the sliding bridge 17 is provided with a protruding round block on the outer wall near the cam 16, and the protruding round block is in contact with the outer wall of the cam 16. In the above structure, by rotating the cam 16, when the protrusion of the cam 16 rotates to the protruding round block on the outer wall of the sliding bridge 17, the cam 16 pushes the sliding bridge 17, causing the sliding bridge 17 to move in the direction of the spring 18.
[0027] In a preferred embodiment, there are two guide rails 19, and the two guide rails 19 are symmetrically arranged on the inner wall of the slider 13. The outer walls of the two guide rails 19 are respectively provided with an extension ring, and the extension ring is located on the side of the sliding bridge 17 away from the spring 18. In the above structure, the sliding distance of the sliding bridge 17 is limited by the extension ring on the outer wall of the guide rail 19. When the sliding bridge 17 slides toward the spring 18, the spring 18 contracts. When the pressure of the sliding bridge 17 disappears, the sliding bridge 17 rebounds to the extension ring on the outer wall of the guide rail 19 through the rebound of the spring 18.
[0028] Working principle: when the device needs to be used, the workpiece is hung on the bottom of the hanging rope 20, and the motor 1 7 is started at this time. The motor 1 7 drives the screw rod 8 to rotate, and the screw rod 8 drives the lifting platform 9 to move upward through the rotation of the thread. When the top of the lifting platform 9 is in contact with the bottom of the upper platform 6, the hydraulic cylinder 3 is started, so that the telescopic end of the hydraulic cylinder 3 rises to the maximum height, so that the top cover 4 is in contact with the outer wall of the lifting platform 9, and thus the top cover 4 is at the same height as the bottom of the lifting platform 9. At this time, the motor 2 10 located on the outer wall of the lifting platform 9 is started, and the motor 2 10 drives the gear 11 to rotate. The gear 11 drives the gear groove 14 to move toward the top cover 4 by meshing with the tooth groove 14, and then drives the slider 13 to move as a whole toward the top cover 4, so that the tooth groove 14 moves from the sliding groove 12 at the bottom of the lifting platform 9 to the inside of the sliding groove 12 at the bottom of the top cover 4. At this time, the tooth groove 14 reaches the bottom of the gear 11 inside the top cover 4 and is started. The motor 2 10 on the outer wall of the top cover 4 causes the tooth groove 14 to drive the slider 13 to move to the bottom of the top cover 4. At this time, the hydraulic cylinder 3 is started to lower the telescopic end of the hydraulic cylinder 3, thereby driving the top cover 4 to fall, so that the top cover 4 reaches the top of the heating barrel 2, so that the workpiece hung at the bottom of the hanging rope 20 enters the heating barrel 2, and the galvanizing liquid in the heating barrel 2 galvanizes the workpiece. At this time, the motor 3 15 is started, so that the motor 3 15 drives the cam 16 to rotate. Through the rotation of the cam 16, when the protrusion of the cam 16 rotates to the protruding round block on the outer wall of the sliding bridge 17, the cam 16 pushes the sliding bridge 17, so that the sliding bridge 17 moves in the direction of the spring 18. When the protruding surface of the cam 16 leaves the sliding bridge 17, the sliding bridge 17 is reset by the rebound force of the spring 18. Through the rotation of the cam 16, the sliding bridge 17 slides back and forth on the outer wall of the guide rail 19, thereby driving the hanging rope 20 to swing, driving the workpiece to swing, and putting it until the workpiece sticks during galvanizing.
[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hot-dip galvanizing device, comprising a base (1), characterized in that: The top of the base (1) is fixedly mounted with a heating barrel (2) and a fixed rail (5), the outer wall of the heating barrel (2) is fixedly mounted with a hydraulic cylinder (3), the telescopic end of the hydraulic cylinder (3) is fixedly mounted with a top cover (4), the outer wall of the top cover (4) is fixedly mounted with a motor 2 (10), the power output shaft of the motor 2 (10) is fixedly mounted with a gear (11), the bottom of the top cover (4) is provided with a sliding groove (12), the top of the fixed rail (5) is fixedly mounted with an upper platform (6), the top of the upper platform (6) is fixedly mounted with a motor 1 (7), and the power output group of the motor 1 (7) is fixedly mounted with a threaded screw. (8), the outer wall of the threaded screw (8) is threadedly connected to the lifting platform (9), the bottom of the lifting platform (9) is slidably connected to a slider (13), the top of the slider (13) is provided with a tooth groove (14), the top of the slider (13) is fixedly installed with a motor three (15), the power output shaft of the motor three (15) is fixedly installed with a cam (16), the bottom of the slider (13) is slidably connected to a sliding bridge (17), the inner wall of the slider (13) is fixedly installed with a guide rail (19), the outer wall of the guide rail (19) is fixedly provided with a spring (18), and the bottom of the sliding bridge (17) is fixedly installed with a hanging rope (20).
2. A hot dip galvanizing device according to claim 1, characterized in that: The top cover (4) and the lifting platform (9) have the same height, and the bottom surface of the upper platform (6) is parallel to the top surface of the top cover (4). The fixed rail (5) passes through the lifting platform (9), and the fixed rail (5) fits the inner wall of the lifting platform (9).
3. The hot-dip galvanizing device according to claim 1, characterized in that: The number of the gears (11) and tooth grooves (14) is two, and the two tooth grooves (14) are symmetrically distributed on the top of the slider (13). The two gears (11) are respectively located above the two tooth grooves (14), and the tooth grooves (14) are meshed with the gears (11).
4. The hot-dip galvanizing device according to claim 1, characterized in that: The number of the motor 2 (10), the gear (11) and the sliding groove (12) is two, and the two motors 2 (10), the gear (11) and the sliding groove (12) are respectively arranged at the bottom of the top cover (4) and the lifting platform (9).
5. The hot-dip galvanizing device according to claim 1, characterized in that: The sliding bridge (17) is provided with a protruding circular block on the outer wall close to the cam (16), and the protruding circular block is in contact with the outer wall of the cam (16).
6. The hot-dip galvanizing device according to claim 1, characterized in that: There are two guide rails (19), and the two guide rails (19) are symmetrically arranged on the inner wall of the slider (13). The outer walls of the two guide rails (19) are respectively provided with an extension ring, and the extension ring is located on the side of the sliding bridge (17) away from the spring (18).
Citation Information
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