Cloth inspecting machine for cloth production

By introducing visual image inspection and acquisition cameras, multi-angle lighting and concentrating light panels into fabric production inspection machines, the problem of inefficient inspection in the prior art is solved, and efficient and accurate fabric inspection is achieved.

CN223074484UActive Publication Date: 2025-07-08HUANGGANG LIANGYI WEAVING CO LTD
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Patent Information

Application Number
CN202421760253.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-07-08
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The existing fabric inspection machines for fabric production lack visual image inspection and multi-angle assisted light collection, resulting in inefficient inspection, relying on human eye visual observation and limited by the experience of the operator.

Method used

A cloth inspection machine for fabric production is designed, equipped with a visual image inspection and acquisition camera, multi-angle lighting lamp and spot light panel, combined with an active nip roller driven by a servo motor to achieve multi-angle image acquisition and lighting effects, and a dust removal system is equipped to remove flying catkins and dust, and the metal mesh roller grounding line eliminates static electricity.

Benefits of technology

It improves the accuracy and efficiency of fabric detection, reduces static interference, enhances multi-angle coverage of image acquisition, and improves the level of automation of inspection.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223074484U_ABST
Patent Text Reader

Abstract

The utility model discloses a cloth inspecting machine for cloth production, which comprises a box body, the two ends of the box body are respectively provided with an inlet and an outlet, the front side and the back side of the box body are respectively provided with a sliding groove, two sliding clamping plates are arranged in the sliding grooves in a sliding mode, and a first metal net roller is movably arranged in the two sliding clamping plates in a penetrating mode through bearings; through the arranged electric telescopic column, the inclination angle of the light gathering and lighting plate is driven to be changed, so that light rays emitted by the illuminating lamp are reflected and gathered at the top of the cloth, and the light rays irradiated on the outer side of the cloth are shown in one illumination layer, two layers and three layers; the lighting effect of different light rays is increased when the visual image inspection and acquisition camera and the illuminating lamp perform image detection on the cloth, so that different images can be acquired and detected, the detection accuracy is indirectly increased, the lighting position is convenient to adjust, and the use effect is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of cloth production and cloth inspection, in particular to a cloth inspection machine for cloth production. Background Technique

[0002] Cloth is a commonly used material in decoration materials, including various cloths such as chemical fiber carpets, non-woven wall coverings, linen cloths, nylon cloths, colored adhesive tapes, and flannel. Cloth plays a quite important role in decoration display and is often a major force that cannot be ignored in the entire sales space. A large amount of cloth is used for wall surface decoration, partition, and background treatment, which can also form a good commercial space display style.

[0003] In the process of cloth production, in order to ensure the quality of cloth and control costs, the cloth will be inspected when it is wound into a roll. Generally, visual inspection by human eyes is mostly used. This inspection method depends on the experience of operators, so it limits the inspectors and the inspection efficiency is relatively low. And the existing cloth inspection machines for cloth production generally do not have visual image inspection and multi-angle auxiliary lighting acquisition for visual image inspection, so the efficiency is reduced to a certain extent. Based on this, a cloth inspection machine for cloth production is proposed. Content of the Utility Model

[0004] The purpose of the utility model is to provide a cloth inspection machine for cloth production to solve the problems raised in the above background technique.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cloth inspection machine for cloth production, comprising a box body, both ends of the box body are provided with inlets and outlets, the front and back sides of the box body are provided with sliding grooves, two sliding splints are slidably installed inside the sliding grooves, a metal mesh roller 1 is movably installed inside the two sliding splints through bearings, a grounding wire is movably sleeved inside the metal mesh roller 1 through bearings, an elastic telescopic column 1 is fixedly installed on opposite sides of the sliding splints, two elastic telescopic columns 2 are fixedly installed on the top and bottom of the inner cavity of the box body, an air collecting frame is fixedly installed on the opposite ends of the two elastic telescopic columns 2, metal mesh rollers 2 are movably installed inside the two ends of the air collecting frame through bearings, opposite sides of the air collecting frames are connected with corrugated hoses, and the end of the corrugated hose away from the air collecting frame is connected with an air inlet Tube, one end of the suction pipe away from the air collecting frame is connected to a dust removal box, the output end of the dust removal box is connected to an air pump, a transparent glass plate is fixedly installed inside the top of the box body, two sliding rods are fixedly installed on the top and bottom of the inner cavity of the box body, electric telescopic columns are slidably installed on the outer sides of the two sliding rods, and a focusing lighting plate is hinged on the output end of the electric telescopic column, two lighting lamps are fixedly installed on the top and bottom of the inner cavity of the box body, two visual image inspection and acquisition cameras are fixedly installed on the inner wall of the box body, two active clamping rollers are movably installed through the bearing at one end of the box body away from the sliding groove, one end of the two active clamping rollers are fixedly installed with meshing transmission gears, and the ends of the two active clamping rollers away from the meshing transmission gears are transmission-connected with a servo motor, and the visual inspection equipment body is fixedly installed on the top of the box body.

[0006] Preferably, one end of the grounding wire is in sliding contact with the inner wall of the metal mesh roller 1, and one end of the elastic telescopic column 1 away from the sliding clamping plate is fixedly installed on the inner side of the sliding groove.

[0007] Preferably, the vacuum pump and the dust removal box are both fixedly mounted on the top of the box body, and one end of the corrugated hose away from the air collecting frame penetrates the box body and extends to the outside of the box body.

[0008] Preferably, the opposite ends of the focusing lighting plate are hingedly mounted on the inner wall of the box body, and the two lighting lamps are located on opposite sides of the focusing lighting plate.

[0009] Preferably, one of the two visual image inspection and acquisition cameras is fixedly installed at the bottom of the inner cavity of the box, and the other of the two visual image inspection and acquisition cameras is fixedly installed at the bottom of the transparent glass plate, and the positions of the two visual image inspection and acquisition cameras correspond.

[0010] Preferably, the servo motor is fixedly mounted on the outer wall of the box through a bracket.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: When the device is in use, the operator passes the fabric to be inspected through the inlet and outlet into the interior of the box, through the opposite sides of the first metal mesh roller and the second metal mesh roller, and through the opposite sides of the visual image inspection and acquisition camera and the lighting lamp. Then, it is clamped by the active clamping roller and finally led out through the inlet and outlet. During operation, the servo motor starts to drive the active clamping roller to rotate. The rotation of the active clamping roller drives the clamping rotation through the meshing transmission gear, enabling the fabric to be conveyed. At the same time, the lighting lamp illuminates the fabric, and the visual image inspection and acquisition camera captures the image of the fabric. Moreover, the two groups of lighting lamps are turned on and off differently so that the images captured by the visual image inspection and acquisition camera of the fabric are reflective and penetrating light images for image acquisition from multiple angles. Then, the visual inspection device body conducts the detection. During the conveyance, the air pump and the dust removal box extract the air flow on the opposite side of the air collecting frame and the second metal mesh roller through the suction pipe and the corrugated hose, sucking away and filtering the flying fluffs and dust contained in the fabric. When the fabric passes through the first metal mesh roller, it contacts the first metal mesh roller. The first metal mesh roller fits on the outer side of the fabric under the action of the elastic telescopic column one and the sliding clamping plate, and through the rotation of the rolling, the static electricity that may be generated in the fabric is conducted to the ground through the grounding wire to reduce static electricity, facilitating dust adsorption and subsequent operations;

[0012] Through the provided electric telescopic column, the retraction and extension of the electric telescopic column drive the change of the inclination angle of the light condensing and light projecting plate, thereby reflecting the light emitted by the lighting lamp and concentrating the light on the top of the fabric, so that the light irradiated on the outer side of the fabric presents one light layer, two layers, and three layers. When the visual image inspection and acquisition camera and the lighting lamp conduct image detection on the fabric, it increases the light projection effect of different lights for image acquisition and detection of different images, thereby indirectly increasing the detection accuracy, facilitating the adjustment of the light projection position, and enhancing the use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a front view three-dimensional external structure schematic diagram of the present utility model.

[0014] Figure 2 It is a rear view three-dimensional external structure schematic diagram of the present utility model.

[0015] Figure 3 It is a front view sectional structure schematic diagram of the present utility model.

[0016] Figure 4 It is a right view sectional structure schematic diagram of the present utility model.

[0017] Figure 5 This is the present utility model Figure 1 The enlarged structure schematic diagram at position A in it.

[0018] In the figure: 1. Box body; 2. Visual inspection equipment body; 3. Transparent glass plate; 4. Air extraction pump; 5. Dust removal box; 6. Suction pipe; 7. Sliding clamping plate; 8. Inlet and outlet; 9. Meshing transmission gear; 10. First metal mesh roller; 11. Ground wire; 12. Sliding groove; 13. Servo motor; 14. Active clamping roller; 15. Slide bar; 16. Condensing and lighting board; 17. Electric telescopic column; 18. Lighting lamp; 19. Visual image inspection and acquisition camera; 20. Air collection frame; 21. Corrugated hose; 22. Second metal mesh roller; 23. First elastic telescopic column; 24. Second elastic telescopic column. Detailed implementation manners

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0020] Please refer to Figures 1 - 5The utility model provides a technical solution: a cloth inspection machine for cloth production, comprising a box body 1, both ends of the box body 1 are provided with an inlet and outlet 8, the front and back sides of the box body 1 are provided with sliding grooves 12, two sliding splints 7 are slidably installed inside the sliding grooves 12, a metal mesh roller 10 is installed inside the two sliding splints 7 through a bearing, a grounding wire 11 is movably sleeved inside the metal mesh roller 10 through a bearing, an elastic telescopic column 1 23 is fixedly installed on the opposite sides of the sliding splints 7, two elastic telescopic columns 24 are fixedly installed on the top and bottom of the inner cavity of the box body 1, an air collecting frame 20 is fixedly installed on the opposite ends of the two elastic telescopic columns 24, a metal mesh roller 22 is installed inside the two ends of the air collecting frame 20 through a bearing, the opposite sides of the air collecting frame 20 are connected with a corrugated hose 21, and the end of the corrugated hose 21 away from the air collecting frame 20 is connected with an air suction pipe 6, and the air suction pipe 6 is connected to the end of the corrugated hose 21 away from the air collecting frame 20. The end of the air pipe 6 away from the air collecting frame 20 is connected to the dust removal box 5, and the output end of the dust removal box 5 is connected to the vacuum pump 4. A transparent glass plate 3 is fixedly installed inside the top of the box body 1, and two sliding rods 15 are fixedly installed on the top and bottom of the inner cavity of the box body 1. Electric telescopic columns 17 are slidably installed on the outer sides of the two sliding rods 15, and the output ends of the electric telescopic columns 17 are hinged with a focusing lighting plate 16. Two lighting lamps 18 are fixedly installed on the top and bottom of the inner cavity of the box body 1, and two visual image inspection and acquisition cameras 19 are fixedly installed on the inner wall of the box body 1. Two active clamping rollers 14 are installed through the bearing at one end of the box body 1 away from the sliding groove 12, and one end of the two active clamping rollers 14 is fixedly installed with a meshing transmission gear 9. The ends of the two active clamping rollers 14 away from the meshing transmission gear 9 are transmission-connected to a servo motor 13, and the visual inspection equipment body 2 is fixedly installed on the top of the box body 1.

[0021] Working principle of the above technical solution: When in use, the operator passes the fabric to be inspected through the inlet and outlet 8 into the interior of the box body 1, passes through the opposite sides of the first metal mesh roller 10 and the second metal mesh roller 22, and penetrates through the opposite sides of the visual image inspection and acquisition camera 19 and the lighting lamp 18. Then, it is clamped by the active clamping roller 14 and finally led out through the inlet and outlet 8. During operation, the servo motor 13 is started to drive the active clamping roller 14 to rotate. The rotation of the active clamping roller 14 drives the clamping rotation through the meshing transmission gear 9, so that the fabric can be conveyed. At the same time, the lighting lamp 18 illuminates the fabric, and the visual image inspection and acquisition camera 19 collects the image of the fabric. And the two groups of lighting lamps 18 are turned on and off differently, so that the images collected by the visual image inspection and acquisition camera 19 are reflective and penetrating light images for image acquisition from multiple angles, and are detected by the visual inspection device body 2. During transmission, the air extraction pump 4 and the dust removal box 5 extract the air flow on the opposite sides of the air collecting frame 20 and the second metal mesh roller 22 through the air suction pipe 6 and the corrugated hose 21, sucking away and filtering the flying flocs and dust contained in the fabric. When the fabric passes through the first metal mesh roller 10, it contacts the first metal mesh roller 10. The first metal mesh roller 10 fits on the outer side of the fabric under the action of the first elastic telescopic column 23 and the sliding clamping plate 7, and through the rotation of rolling, the static electricity that may be generated in the fabric is conducted to the ground through the grounding wire 11 to reduce static electricity, facilitate dust adsorption and subsequent operations.

[0022] In another embodiment, as Figures 1 - 5 shown, one end of the grounding wire 11 is in sliding contact with the inner wall of the first metal mesh roller 10, and the end of the first elastic telescopic column 23 away from the sliding clamping plate 7 is fixedly installed inside the sliding groove 12.

[0023] The grounding wire 11 contacts the inner wall of the first metal mesh roller 10 so that the grounding wire 11 is in contact with it during the rotation of the first metal mesh roller 10, facilitating grounding of the static electricity and facilitating the elimination of static electricity. The first elastic telescopic column 23 provides an elastic support for the sliding clamping plate 7 so that the first metal mesh roller 10 fits tightly on the outer side of the fabric for a tight fit.

[0024] In another embodiment, as Figures 1 - 5 shown, the air extraction pump 4 and the dust removal box 5 are both fixedly installed on the top of the box body 1, and the end of the corrugated hose 21 away from the air collecting frame 20 penetrates through the box body 1 and extends to the outside of the box body 1.

[0025] The air extraction pump 4 and the dust removal box 5 extract the air flow through the air suction pipe 6 and the corrugated hose 21, extracting the air flow inside the air collecting frame 20, and the corrugated hose 21 can cooperate with the second elastic telescopic column 24 to generate displacement. The function of the second metal mesh roller 22 is to fit on the outer side of the fabric and roll with the movement of the fabric, so that the air flow in the air collecting frame 20 can be evenly extracted, facilitating the extraction of dust.

[0026] In another embodiment, as Figure 3 shown, the opposite ends of the condenser light guide plate 16 are hingedly mounted on the inner wall of the box body 1, and the two lighting lamps 18 are located on the opposite sides of the condenser light guide plate 16.

[0027] By means of the provided electric telescopic column 17, the retraction and extension of the electric telescopic column 17 can drive the change of the inclination angle of the condenser light guide plate 16, so as to reflect the light emitted by the lighting lamp 18 and gather the light on the top of the fabric, so that the light irradiated on the outside of the fabric presents one light layer, two layers and three layers, so as to increase the lighting effects of different lights when the visual image inspection acquisition camera 19 and the lighting lamp 18 perform image detection on the fabric, so as to perform detection for different image acquisitions, thereby indirectly increasing the detection accuracy, facilitating the adjustment of the lighting position, and increasing the use effect.

[0028] In another embodiment, as Figure 3 shown, one of the two visual image inspection acquisition cameras 19 is fixedly mounted at the bottom of the inner cavity of the box body 1, and the other of the two visual image inspection acquisition cameras 19 is fixedly mounted at the bottom of the transparent glass plate 3, and the positions of the two visual image inspection acquisition cameras 19 correspond to each other.

[0029] The symmetrical arrangement of the two visual image inspection acquisition cameras 19 facilitates the detection of images from multiple angles, and the transparent setting of the transparent glass plate 3 can help experienced operators to observe synchronously, facilitating detection.

[0030] In another embodiment, as Figures 1 - 4 shown, the servo motor 13 is fixedly mounted on the outer wall of the box body 1 through a bracket.

[0031] After the servo motor 13 is fixed, it obtains a supporting force to facilitate the operation of the driving structure. The input end of the visual inspection device body 2 is electrically connected to the output end of the visual image inspection acquisition camera 19 through a wire, and the output end of the visual inspection device body 2 is electrically connected to the input ends of the electric telescopic column 17 and the lighting lamp 18 through a wire. The visual inspection device body 2 adopts a vetose ccd visual detection system for visual image acquisition and detection.

[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cloth inspection machine for cloth production, comprising a box body (1), characterized in that: Both ends of the box body (1) are provided with inlets and outlets (8). The front and back of the box body (1) are both provided with sliding grooves (12). Two sliding clamping plates (7) are slidably installed inside the sliding grooves (12). A metal mesh roller one (10) is movably penetrated through the two sliding clamping plates (7) by means of bearings. A grounding wire (11) is movably sleeved inside the metal mesh roller one (10) by means of bearings. Elastic telescopic columns one (23) are fixedly installed on the opposite sides of the sliding clamping plates (7). Two elastic telescopic columns two (24) are fixedly installed on the top and bottom of the inner cavity of the box body (1). A gas collecting frame (20) is fixedly installed at the opposite ends of the two elastic telescopic columns two (24). A metal mesh roller two (22) is movably penetrated through the two ends of the gas collecting frame (20) by means of bearings. Corrugated hoses (21) are communicated with the opposite sides of the gas collecting frame (20). One end of the corrugated hose (21) far away from the gas collecting frame (20) is communicated with an air suction pipe (6). One end of the air suction pipe (6) far away from the gas collecting frame (20) is communicated with a dust removal box (5). The output end of the dust removal box (5) is communicated with an air extraction pump (4). A transparent glass plate (3) is fixedly installed inside the top of the box body (1). Two sliding rods (15) are fixedly installed on the top and bottom of the inner cavity of the box body (1). Electric telescopic columns (17) are slidably installed on the outer sides of the two sliding rods (15). The output end of the electric telescopic column (17) is hinged with a spotlighting plate (16). Two lighting lamps (18) are fixedly installed on the top and bottom of the inner cavity of the box body (1). Two visual image inspection and collection cameras (19) are fixedly installed on the inner wall of the box body (1). Two driving clamping rollers (14) are movably penetrated through one end of the box body (1) far away from the sliding groove (12) by means of bearings. Meshing transmission gears (9) are fixedly installed at one ends of the two driving clamping rollers (14). A servo motor (13) is connected to the ends of the two driving clamping rollers (14) far away from the meshing transmission gears (9). A visual inspection equipment body (2) is fixedly installed on the top of the box body (1).

2. The cloth inspection machine for cloth production according to claim 1, characterized in that: One end of the grounding wire (11) is in sliding contact with the inner wall of the metal mesh roller one (10). One end of the elastic telescopic column one (23) far away from the sliding clamping plate (7) is fixedly installed inside the sliding groove (12).

3. The cloth inspection machine for fabric production according to claim 1, wherein: The air extraction pump (4) and the dust removal box (5) are both fixedly installed on the top of the box body (1). One end of the corrugated hose (21) far away from the gas collecting frame (20) penetrates through the box body (1) and extends to the outside of the box body (1).

4. The cloth inspection machine for fabric production according to claim 1, characterized in that: The opposite ends of the spotlighting plate (16) are hinged to the inner wall of the box body (1). The two lighting lamps (18) are located on the opposite sides of the spotlighting plate (16).

5. The cloth inspection machine for cloth production according to claim 1, characterized in that: One of the two visual image inspection and acquisition cameras (19) is fixedly installed at the bottom of the inner cavity of the box body (1), and the other of the two visual image inspection and acquisition cameras (19) is fixedly installed at the bottom of the transparent glass plate (3), and the positions of the two visual image inspection and acquisition cameras (19) correspond to each other.

6. The fabric inspection machine for fabric production according to claim 1, characterized in that: The servo motor (13) is fixedly installed on the outer wall of the box body (1) through a bracket.