Dust raising prevention device for excavator

Abstract

The utility model relates to the technical field of dust raising prevention devices, in particular to a dust raising prevention device for an excavator, which comprises a water spraying mechanism, the water spraying mechanism comprises a first water spraying assembly and a second water spraying assembly, the first water spraying assembly is arranged on a shovel arm of the excavator, and the first water spraying assembly is used for preventing dust raising close to one side of an excavator bucket. The second water spraying assembly is installed on a large arm of the excavator and used for preventing and controlling flying dust close to one side of an excavator body. According to the dust raising prevention device for the excavator, dust raising close to one side of the excavator bucket and one side of the excavator body can be prevented and controlled through the first water spraying assembly and the second water spraying assembly, all-directional dust raising control is achieved, and the dust raising prevention effect of the excavator is remarkably improved.

Description

Technical Field

[0001] The present application relates to the technical field of dust prevention devices, and in particular to a dust prevention device for an excavator. Background Art

[0002] With the acceleration of urbanization and the increase in traffic demand, the scale of highway construction is expanding. However, during highway construction, especially in earth excavation and material transportation, the use of excavators will inevitably generate a lot of dust, which will not only pollute the surrounding environment, but also affect air quality and human health. Therefore, it is necessary to set up dust prevention devices to prevent and control the dust generated by the excavator during work.

[0003] The prior art discloses an anti-dust device for an excavator bucket and a preparation method thereof, comprising a forearm, a bucket and a covering unit, wherein the bucket is hinged to the lower end of the forearm, the covering unit is located on the forearm, the covering unit comprises a sleeve rod, a telescopic rod and a cover plate, the rear edge of the cover plate is hinged to the forearm, the cover plate is located above the bucket, the rear end of the sleeve rod is hinged to the forearm, the rear end of the telescopic rod is limited to the sleeve rod, the telescopic rod and the sleeve rod are slidably connected, and the front end of the telescopic rod is hinged to the middle of the top surface of the cover plate; when in use, since the bucket is hinged to the forearm, The bucket can rotate in the direction approaching or away from the cover plate. When the bucket is shoveling soil, the bucket moves away from the cover plate 3, and a larger gap is formed between the bucket and the cover plate for the construction soil to enter the bucket. Then the bucket rotates in the direction approaching the cover plate. At this time, the cover plate can cover the construction soil in the bucket. When there is a lot of construction soil, the cover plate can be pushed up, and the length of the telescopic rod extending into the sleeve rod is increased, which will not affect the stacking of the construction soil in the bucket. The covering of the cover plate alleviates the dust phenomenon during the shoveling operation and reduces the impact on the surrounding environment.

[0004] With regard to the above-mentioned related technologies, a sliding connection is adopted between the telescopic rod and the sleeve rod. In actual use, due to the vibration and impact of the excavator, the sliding connection may become loose or damaged, worn or loose, causing the telescopic rod to be unable to stably extend and retract, thereby affecting the opening and closing effect of the cover plate, causing the cover plate to be unable to completely cover the space above the bucket, causing some dust to overflow from the edge, affecting the anti-dust effect of the excavator. Utility Model Content

[0005] In order to improve the anti-dust effect of an excavator, the present application provides an anti-dust device for an excavator.

[0006] The dust prevention device for an excavator provided in the present application adopts the following technical solution:

[0007] A dust prevention device for an excavator, comprising a water spraying mechanism;

[0008] The water spray mechanism includes a first water spray assembly and a second water spray assembly;

[0009] The first water spraying assembly is arranged on the boom of the excavator, and the first water spraying assembly is used to prevent and control the dust on the side close to the bucket of the excavator.

[0010] The second water spraying assembly is installed on the arm of the excavator, and the second water spraying assembly is used to prevent and control the dust on the side close to the fuselage of the excavator.

[0011] By adopting the above technical solution, the anti-dust device for the excavator is provided. The anti-dust device is convenient to prevent and control the dust on the sides close to the bucket and the fuselage of the excavator through the first water spraying assembly and the second water spraying assembly respectively, realizing all-round dust control and significantly improving the anti-dust effect of the excavator.

[0012] Preferably, the first water spraying assembly includes a water supply member, an adjusting member and a plurality of first water mist nozzles.

[0013] An installation plate is arranged on the side of the boom of the excavator close to the bucket of the excavator. A plurality of the first water mist nozzles are all installed on the installation plate, and the plurality of first water mist nozzles are evenly distributed on the installation plate. The first water mist nozzles are arranged downward.

[0014] The water supply member is used to supply water to the first water mist nozzles.

[0015] The adjusting member is used to adjust the installation plate and the first water mist nozzles to move away from or close to the side of the bucket of the excavator.

[0016] By adopting the above technical solution, the first water spraying assembly is provided. It is convenient to ensure that the water mist can be directly and evenly sprayed on the bucket and the surrounding area through the cooperation of the plurality of first water mist nozzles and the water supply member, effectively covering the key positions where the dust is generated, significantly improving the efficiency and range of dust reduction, and reducing the impact of dust on the operation environment. The adjusting member allows the installation plate and the first water mist nozzles to move away from or close to the side of the bucket of the excavator, so that the construction personnel can adjust the spraying position and range of the water mist according to the actual operation requirements and the dust situation to more effectively prevent and control the dust, thereby improving the dust reduction effect.

[0017] Preferably, the installation plate includes a fixed section and a sliding section. A fixed plate is arranged on the boom of the excavator. The fixed plate is arranged along the length direction of the boom of the excavator. The fixed section is provided with a hollow interior, and the fixed section is connected to the fixed plate. The sliding section is slidably connected to the inner cavity of the fixed section, and the sliding section can slide along the length direction of the fixed section.

[0018] By adopting the above technical solution, the mounting plate is composed of a fixed section and a sliding section. The sliding section can slide along the length direction of the fixed section, enabling the position of the first water mist nozzle to be flexibly adjusted. Through the sliding of the sliding section, it is convenient to adjust the first water mist nozzle to move away from or closer to the side of the excavator bucket, so as to adapt to different excavation depths and dust conditions, and at the same time ensure that the water mist is sprayed more accurately at the key positions where dust is generated, improving the dust reduction efficiency.

[0019] Preferably, the water supply member includes a water tank, a spray pipe, a water pump and a controller;

[0020] The water tank is arranged on the body of the excavator, and the water pump is arranged close to one side of the water tank;

[0021] One end of the spray pipe is fixedly connected to the first water mist nozzle, and the other end is connected to the water pump;

[0022] The controller is installed in the cab of the excavator, and the controller is electrically connected to the excavator and the water pump.

[0023] By adopting the above technical solution, the water tank is arranged on the body of the excavator, and the water pump is arranged close to one side of the water tank, which is beneficial to reducing the length of the spray pipe, thereby reducing the water flow resistance and improving the water supply efficiency; the arranged controller facilitates the operator to directly control the water spraying system in the cab without leaving the seat or performing complex operations, and adjust parameters such as the working state of the water pump and the water flow rate of the spray pipe according to the actual situation to meet the requirements of different working environments and dust conditions.

[0024] Preferably, a plurality of buckles are arranged on the spray pipe, and the spray pipe is connected to the excavator boom and the excavator arm through the plurality of buckles.

[0025] By adopting the above technical solution, arranging a plurality of buckles to connect the spray pipe to the excavator boom and the excavator arm is convenient for ensuring the stability of the spray pipe during the operation of the excavator, and avoiding the spray pipe from loosening or falling off due to the vibration or impact generated during the operation of the excavator; at the same time, it is simpler and faster. Only need to fix the buckles at the corresponding positions of the spray pipe and the excavator, and then tighten them, which is not only beneficial to improving the installation efficiency, but also can reduce the installation cost.

[0026] Preferably, the adjusting member includes a slider and a cylinder;

[0027] A chute is opened on the fixed plate, and the chute is distributed along the length direction of the fixed plate;

[0028] The slider is fixedly connected to the bottom wall of the fixed section, and the slider is slidably connected in the chute and slides along the length direction of the chute;

[0029] The piston rod of the cylinder is fixedly connected to the fixed section, and one end of the cylinder away from the mounting plate is fixedly connected to the fixed plate.

[0030] By adopting the above technical solution, when the position of the first water mist nozzle needs to be adjusted, the cylinder starts to work. The telescopic movement of the piston rod of the cylinder drives the fixed section fixedly connected thereto to move. Since the slider is fixedly connected to the bottom wall of the fixed section and the slider is slidably connected in the chute opened on the fixed plate, when the fixed section moves, the slider will slide along the length direction of the chute. As the slider slides, the positions of the fixed section, the sliding section and the first water mist nozzle connected thereto relative to the fixed plate also change, so as to realize the adjustment of the position of the first water mist nozzle; the provided adjusting member facilitates driving the slider, the mounting plate and the first water mist nozzle arranged on the mounting plate to move along the length direction of the chute through the telescopic movement of the piston rod of the cylinder, so as to meet the requirements of different excavation depths and dust conditions, and improve the dust reduction efficiency at the same time.

[0031] Preferably, two sets of the adjusting members are provided, and the two sets of the adjusting members are arranged on the fixed plate at intervals.

[0032] By adopting the above technical solution, arranging two sets of adjusting members can enable the fixed section, the sliding section and the first water mist nozzle connected thereto to obtain more balanced and stable support during the movement, thereby avoiding the offset or instability phenomenon that may be caused by a single adjusting member, and improving the stability of the entire first water spraying assembly.

[0033] Preferably, the second water spraying assembly includes a plurality of sleeves and a plurality of second water mist nozzles;

[0034] A plurality of the sleeves are all fixedly connected to the boom of the excavator, and the plurality of the sleeves are evenly distributed along the length direction of the boom of the excavator;

[0035] A plurality of the second water mist nozzles are evenly distributed along the length direction of the boom of the excavator, and the second water mist nozzles are arranged downward;

[0036] The second water spraying assembly shares a set of water supply members with the first water spraying assembly;

[0037] One end of the spray pipe close to the second water mist nozzle passes through the sleeve and is fixedly connected to the second water mist nozzle.

[0038] By adopting the above technical solution, the provided second water spraying assembly facilitates the all-round coverage and dust reduction of the main areas where dust is generated during the operation of the excavator through the uniform distribution of the plurality of sleeves and the second water mist nozzles along the length direction of the boom of the excavator, effectively improving the dust reduction efficiency; the second water spraying assembly and the first water spraying assembly share a set of water supply members, which is beneficial to reducing the overall cost of the equipment and improving the maintenance convenience of the equipment.

[0039] In summary, the present application includes at least one of the following beneficial technical effects:

[0040] 1. The provided anti-dust device for an excavator is convenient for preventing and controlling dust near the excavator bucket and the side of the fuselage respectively through the first water spraying component and the second water spraying component, realizing all-round dust control and significantly improving the anti-dust effect of the excavator.

[0041] 2. The provided first water spraying component is convenient for ensuring that the water mist can be directly and evenly sprayed on the bucket and the surrounding area through the cooperation of multiple first water mist nozzles and the water supply component, effectively covering the key positions where dust is generated, significantly improving the efficiency and scope of dust reduction, and reducing the impact of dust on the working environment.

[0042] 3. The provided second water spraying component is convenient for ensuring that the main areas where dust is generated during the operation of the excavator can be comprehensively covered and dust-reduced through the uniform distribution of multiple sleeves and second water mist nozzles along the length direction of the excavator boom, effectively improving the dust reduction efficiency. Description of the Drawings

[0043] Figure 1 is a schematic diagram of the overall structure of the anti-dust device for an excavator according to an embodiment of the present application.

[0044] Figure 2 is a schematic diagram of a partial structure of the anti-dust device for an excavator according to an embodiment of the present application, aiming to illustrate the adjusting member.

[0045] Description of the reference numerals: 01, boom; 02, arm; 1, water spraying mechanism; 11, first water spraying component; 111, water supply component; 1111, water tank; 1112, spray pipeline; 1113, water pump; 1114, controller; 112, adjusting member; 1121, slider; 1122, cylinder; 113, first water mist nozzle; 114, mounting plate; 1141, fixed section; 1142, sliding section; 115, fixing plate; 1151, chute; 12, second water spraying component; 121, sleeve; 122, second water mist nozzle; 123, buckle. Detailed Description of the Invention

[0046] The following will further describe the present application in detail Figure 1-2 with reference to the accompanying drawings.

[0047] An embodiment of the present application discloses an anti-dust device for an excavator.

[0048] Refer to Figure 1, A dust-proof device for an excavator includes a water spraying mechanism 1. The water spraying mechanism 1 includes a first water spraying component 11 and a second water spraying component 12. The first water spraying component 11 is arranged on the boom 01 of the excavator, and the first water spraying component 11 is used for dust reduction treatment of the dust generated on the side close to the bucket during the operation of the excavator. The second water spraying component 12 is arranged on the arm 02 of the excavator, and the second water spraying component 12 is used for dust reduction treatment of the dust generated on the side close to the body of the excavator during the operation of the excavator.

[0049] Refer to Figure 1 and Figure 2 , The first water spraying component 11 includes a water supply part 111, an adjusting part 112 and a plurality of first water mist nozzles 113. In this application, an installation plate 114 is arranged on the side of the boom 01 of the excavator close to the bucket of the excavator. A fixing plate 115 is welded on the boom 01 of the excavator. The fixing plates 115 are distributed along the length direction of the boom 01 of the excavator. The installation plate 114 is slidably connected to the installation plate 114, and the length direction of the installation plate 114 is arranged perpendicular to the length direction of the fixing plate 115. The installation plate 114 includes a fixed section 1141 and a sliding section 1142. The fixed section 1141 is hollow. One end of the sliding section 1142 is arranged on the side close to the bucket of the excavator, and the other end is slidably connected to the inner cavity of the fixed section 1141, and the sliding section 1142 can slide along the length direction of the fixed section 1141. The end of the fixed section 1141 away from the sliding section 1142 is installed on the fixing plate 115. The plurality of first water mist nozzles 113 are all arranged on the installation plate 114, and the plurality of first water mist nozzles 113 are located on the side of the sliding section 1142 away from the fixed section 1141. The plurality of first water mist nozzles 113 are evenly distributed on the sliding section 1142 and the plurality of first water mist nozzles 113 are all arranged downward. The water supply part 111 is used for supplying water to the first water mist nozzles 113, and the adjusting part 112 is used for adjusting the installation plate 114 and the first water mist nozzles 113 to move away from or close to the bucket of the excavator.

[0050] Refer to Figure 1, the water supply member 111 includes a water tank 1111, a spray pipe 1112, a water pump 1113 and a controller 1114. The water tank 1111 is arranged on the body of the excavator. The water pump 1113 is arranged close to one side of the water tank 1111. One end of the spray pipe 1112 is flange-connected to the first water mist nozzle 113, and the other end is connected to the water pump 1113. The controller 1114 is arranged in the cab, and the controller 1114 is electrically connected to the excavator and the water pump 1113 respectively. Through the controller 1114, the excavator can be controlled to work and the water supply of the water supply member 111 to the first water mist nozzle 113 can be adjusted at the same time. In addition, to ensure the stability of the spray pipe 1112 during the operation of the excavator and prevent the spray pipe 1112 from loosening or falling off due to the vibration or impact generated during the operation of the excavator, a plurality of buckles 123 are arranged on the spray pipe 1112 in this application. The plurality of buckles 123 are evenly distributed along the length direction of the spray pipe 1112. The spray pipe 1112 is connected to the bucket arm 01 and the boom 02 of the excavator through the plurality of buckles 123.

[0051] Refer to Figure 1 and Figure 2 , the adjusting member 112 includes a slider 1121 and a cylinder 1122. A chute 1151 is formed on the fixing plate 115. The chute 1151 is distributed along the length direction of the fixing plate 115. The slider 1121 is welded to the bottom wall of the fixed section 1141, and the slider 1121 is slidably connected in the chute 1151 and slides along the length direction of the chute 1151. The cylinder 1122 is arranged on the fixing plate 115 along the length direction of the chute 1151, and the piston rod of the cylinder 1122 is welded to the fixed section 1141 of the mounting plate 114. The other end of the cylinder 1122 is welded to the side of the fixing plate 115 close to the boom 02 of the excavator. When the position of the first water mist nozzle 113 needs to be adjusted, the cylinder 1122 starts to work. The telescopic movement of the piston rod of the cylinder 1122 drives the fixed section 1141 fixedly connected thereto to move. Since the slider 1121 is fixedly connected to the bottom wall of the fixed section 1141 and the slider 1121 is slidably connected in the chute 1151 formed on the fixing plate 115, when the fixed section 1141 moves, the slider 1121 will slide along the length direction of the chute 1151. As the slider 1121 slides, the positions of the fixed section 1141, the sliding section 1142 and the first water mist nozzle 113 connected thereto relative to the fixing plate 115 also change, so as to realize the adjustment of the position of the first water mist nozzle 113. To make the fixed section 1141, the sliding section 1142 and the first water mist nozzle 113 connected thereto obtain more balanced and stable support during the movement, two groups of adjusting members 112 are arranged in this application. The two groups of adjusting members 112 are arranged on the fixing plate 115 at intervals, and the two groups of adjusting members 112 are both distributed along the length direction of the fixing plate 115.

[0052] Refer to Figure 1, the second water spraying section includes a plurality of sleeve pipes 121 and second water mist nozzles 122 installed in each sleeve pipe 121. The plurality of sleeve pipes 121 are all welded to the side wall of the boom 02 of the excavator, and the plurality of sleeve pipes 121 and the plurality of second water mist nozzles 122 are evenly distributed along the length direction of the boom 02 of the excavator. The plurality of second water mist nozzles 122 are all arranged downward. In this embodiment, three small nozzles are respectively arranged on each second water mist nozzle 122, and the three nozzles are evenly distributed along the circumferential direction of the sleeve pipe 121. To reduce costs, in this application, the first water spraying assembly 11 and the second water spraying assembly 12 share a set of water supply components 111. One end of the spray pipe 1112 close to the second water mist nozzle 122 branches out a plurality of branch pipes, and the plurality of branch pipes respectively pass through the sleeve pipes 121 and are flange-connected to the second water mist nozzles 122.

[0053] The implementation principle of an anti-dust device for an excavator in an embodiment of this application is as follows: The driver first enters the cab of the excavator and starts the excavator to work. At the same time, the control system of the anti-dust device is started to ensure that the water supply component 111 is in a working state. The controller 1114 drives the water pump 1113 to start pumping water from the water tank 1111 and provides water sources for the first water spraying assembly 11 and the second water spraying assembly 12 through the spray pipe 1112. When the excavator is performing excavation operations, the first water spraying assembly 11 and the second water spraying assembly 12 start to work simultaneously, and water mist is sprayed through the plurality of first water mist nozzles 113 and the second water mist nozzles 122 to realize the dust reduction treatment of the dust generated along the bucket and the body during the working process of the excavator.

[0054] The above are all preferred embodiments of this application. The protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. An anti-dust-raising device for an excavator, characterized in that: It includes a water spraying mechanism (1); The water spraying mechanism (1) includes a first water spraying component (11) and a second water spraying component (12); The first water spraying component (11) is arranged on the excavator boom (01), and the first water spraying component (11) is used to prevent and control the dust near the side of the excavator bucket; the first water spraying component (11) includes a water supply member (111), an adjusting member (112), and a plurality of first water mist nozzles (113); On the side of the excavator boom (01) close to the excavator bucket, there is a mounting plate (114). A plurality of the first water mist nozzles (113) are all mounted on the mounting plate (114), and the plurality of the first water mist nozzles (113) are evenly distributed on the mounting plate (114), and the first water mist nozzles (113) are arranged downward; The water supply member (111) is used to supply water to the first water mist nozzles (113); The adjusting member (112) is used to adjust the mounting plate (114) and the first water mist nozzles (113) to move away from or close to the side of the excavator bucket; The second water spraying component (12) is mounted on the excavator arm (02), and the second water spraying component (12) is used to prevent and control the dust near the side of the excavator body.

2. The anti-dust device for an excavator according to claim 1, characterized in that: The mounting plate (114) includes a fixed section (1141) and a sliding section (1142). On the excavator boom (01), there is a fixed plate (115). The fixed plate (115) is arranged along the length direction of the excavator boom (01). The fixed section (1141) is hollow, and the fixed section (1141) is connected to the fixed plate (115). The sliding section (1142) is slidably connected to the inner cavity of the fixed section (1141), and the sliding section (1142) can slide along the length direction of the fixed section (1141).

3. The anti-dust device for an excavator according to claim 1, characterized in that: The water supply member (111) includes a water tank (1111), a spray pipe (1112), a water pump (1113), and a controller (1114); The water tank (1111) is arranged on the body of the excavator, and the water pump (1113) is arranged close to the water tank (1111); One end of the spray pipe (1112) is fixedly connected to the first water mist nozzles (113), and the other end is connected to the water pump (1113); The controller (1114) is installed in the excavator cab, and the controller (1114) is electrically connected to the excavator and the water pump (1113).

4. The anti-dust device for an excavator according to claim 3, characterized in that: A plurality of buckles (123) are arranged on the spray pipe (1112), and the spray pipe (1112) is connected to the excavator boom (01) and the excavator arm (02) through the plurality of buckles (123).

5. The anti-dust device for an excavator according to claim 2, wherein: The adjusting member (112) includes a slider (1121) and a cylinder (1122); A chute (1151) is formed on the fixed plate (115), and the chute (1151) is distributed along the length direction of the fixed plate (115); The slider (1121) is fixedly connected to the bottom wall of the fixed section (1141), and the slider (1121) is slidably connected in the chute (1151) and slides along the length direction of the chute (1151); The piston rod of the cylinder (1122) is fixedly connected to the fixed section (1141), and one end of the cylinder (1122) away from the mounting plate (114) is fixedly connected to the fixed plate (115).

6. The dust prevention device for an excavator according to claim 5, characterized in that: There are two sets of the adjusting members (112), and the two sets of the adjusting members (112) are arranged at intervals on the fixed plate (115).

7. The dust prevention device for an excavator according to claim 3, characterized in that: The second water spraying assembly includes a plurality of sleeves (121) and a plurality of second water mist nozzles (122); A plurality of the sleeves (121) are all fixedly connected to the boom of the excavator (02), and a plurality of the sleeves (121) are uniformly distributed along the length direction of the boom of the excavator (02); A plurality of the second water mist nozzles (122) are uniformly distributed along the length direction of the boom of the excavator (02), and the second water mist nozzles (122) are arranged downward; The second water spraying assembly (12) and the first water spraying assembly (11) share a set of water supply members (111); One end of the spray pipeline (1112) close to the second water mist nozzle (122) passes through the sleeve (121) and is fixedly connected to the second water mist nozzle (122).

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