Wall column bottom limiting and slurry leakage preventing system

By using a combination system of male angle positioning parts, female angle positioning parts, presser feet and positioning bars in wall column construction, the flatness and verticality problems caused by steel bar errors are solved, prevent slurry leakage, reduce construction costs, improve construction efficiency and protect steel bars, and achieve plaster-free effect.

CN223075167UActive Publication Date: 2025-07-08GUANGZHOU KUAIYI FORMWORK ENG CO LTD +1
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Patent Information

Application Number
CN202422131098.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-08
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

During the construction of cast-in-place concrete walls and columns, the bottom limit positioning and leakage-proof slurry system construction have difficulty in controlling the flatness and verticality caused by steel bar cutting errors and welding errors, and leakage problems occur frequently, increasing construction costs and safety hazards.

Method used

A combination system of male angle positioning parts, female angle positioning parts, presser foot parts and positioning ribs is adopted, combining elastic strips and L-shaped anti-slurry pressing feet to ensure the flatness and perpendicularity of the wall column, prevent slurry leakage, reduce the mortar sealing step, and improve construction efficiency.

Benefits of technology

Effectively control the flatness and verticality of wall columns, prevent slurry leakage, reduce construction costs, improve engineering efficiency, protect the steel bars from welding damage and rust, and achieve plaster-free effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wall column bottom limiting and slurry leakage preventing system which comprises an external corner positioning piece and / or an internal corner positioning piece which are / is arranged on the ground and arranged at the internal corner of a wall or a column according to the shape of the wall or the column needing to be poured, and further comprises a presser foot part arranged on the ground. And the positioning rib is arranged on the ground and is positioned between the two parallel presser foot parts. According to the wall column bottom limiting and mortar leakage preventing system, the overall length of the positioning ribs can be effectively unified so that the deviation of the flatness and the perpendicularity of the wall column can be guaranteed, the problem of mortar leakage caused by the height difference of the ground can be better solved, the plugging step of mortar filling can be omitted, and the construction efficiency is improved. The construction efficiency of a project is further improved, and meanwhile, the flatness and perpendicularity of a wall column concrete structure required by free plastering are well guaranteed and achieved, so that the construction cost of the project is greatly reduced, and wall column steel bars are well protected from being damaged by welding and being influenced by corrosion.
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Description

Technical Field

[0001] This application relates to the field of materials and equipment for formwork engineering in building construction, and specifically relates to a wall and column bottom positioning and anti-leakage mortar system. Background Art

[0002] In the construction of cast-in-place concrete walls and columns, it is necessary to first build the casting formwork, and before building the casting formwork, it is necessary to first complete the construction of the bottom positioning and anti-leakage mortar system. However, in the construction of the bottom positioning and anti-leakage mortar system, the existing problems are as follows: (1) In actual measurement and so-called plaster-free projects, waste steel bars are cut into lengths basically the same as the width of the wall surface for large-area use, and are welded to the vertical steel bars of the wall and column for large-area positioning. For the inner and outer corners, cross-shaped steel bars are welded to the main load-bearing steel bars of the wall and column for positioning. Due to errors during steel bar cutting, errors caused by the sharp inclined surface generated during cutting piercing into the formwork after locking and reinforcement, and errors during welding when aligning the steel bars with the construction line of the wall and column, etc., it is very easy to generate an error of 3-8 mm between the large-area positioning steel bars and the cross-shaped positioning steel bars at the inner and outer corners. As a result, it is very difficult to control the wall surface flatness and verticality within 5 mm with a qualification rate of 95%. Moreover, since the positioning steel bars are welded to the vertical steel bars of the wall and column, especially on the vertical main steel bars at the inner and outer corners, the welding damages the load-bearing vertical steel bars. In addition, after the positioning steel bars are exposed outside the wall and column concrete and corrode for a long time, the bearing capacity of the vertical load-bearing steel bars of the wall and column decreases rapidly, which will pose potential safety risks to the building structure after a certain period of time; (2) Currently on the construction site, holes are commonly drilled on the ground close to the inner side of the construction line of the wall and column, and then short steel bars about 80 mm long and slightly larger than the holes are driven into the holes. Due to deviations in the drilling position and the driving angle of the short steel bars, etc., the deviation between the wall and column positioning steel bars is about 5 mm, which is extremely non-standard; (3) Before pouring, most of the mortar is filled into the inner side of the bottom of the formwork for edge sealing to prevent the concrete from leaking out through the gap between the pressing foot and the ground during the pouring process. This not only makes the operation troublesome, but also the mortar at the bottom of the sealed wall is very easy to be stuffed into the wall and column construction line in a jagged shape with a protrusion of 5-30 mm, posing a potential safety risk to the load-bearing capacity of the wall and column, and also increasing construction costs, material waste, and carbon emissions, etc.; (4) Before pouring, some use wooden squares to block the bottom of the wall and column formwork, but it can only prevent the concrete from leaking out and reduce the leakage of mortar. Moreover, after the concrete filling the gap between the bottom of the wall and column formwork and the ground solidifies, it needs to be chiseled, resulting in material waste and being time-consuming, laborious, and costly. Summary of the Utility Model

[0003] In view of the deficiencies in the prior art, the present application provides a wall column bottom limiting positioning and anti-leakage slurry system, which can effectively unify the overall length of the positioning reinforcement to ensure the deviation of the flatness and verticality of the wall column, and can better prevent the leakage problem caused by the height difference of the ground. It can also skip the sealing step of filling mortar, further improving the construction efficiency of the project, and at the same time better ensure and achieve the flatness and verticality of the wall column concrete structure required for plastering-free, thereby greatly reducing the construction cost of the project, and well protect the wall column steel bars from welding damage and rust.

[0004] A wall column bottom limiting position and anti-leakage slurry system includes a positive corner positioning piece and / or a negative corner positioning piece which are arranged on the ground and arranged at the inner corner of the wall or column according to the shape of the wall or column to be cast, and also includes a pressure foot portion which is arranged on the ground and arranged on the outside of the edge of the wall or column along the shape of the wall or column to be cast, and a positioning rib which is arranged on the ground and located between two parallel pressure foot portions.

[0005] Furthermore, the presser foot portion is composed of an elastic strip and an L-shaped anti-leakage presser foot arranged above the elastic strip; an L-shaped presser foot is also arranged on the L-shaped anti-leakage presser foot, and a reinforcing sheet which is fixed to the L-shaped presser foot is also arranged on the L-shaped presser foot.

[0006] Preferably, the elastic strip is an elastic pearl cotton strip or a sponge strip.

[0007] Preferably, the bottom surface of the L-shaped anti-leakage grout presser foot is pressed on the elastic strip, the side surface of the L-shaped anti-leakage grout presser foot is perpendicular to the bottom surface, and the side surface of the L-shaped anti-leakage grout presser foot is located at one side edge of the bottom surface close to the positioning rib.

[0008] Preferably, the edge of the bottom surface of the L-shaped anti-leakage grout presser foot away from the positioning rib is flush with the outer edge of the elastic strip, and the width of the L-shaped anti-leakage grout presser foot is less than or equal to the width of the elastic strip.

[0009] Preferably, two adjacent side surfaces of the reinforcing sheet are respectively fixed on the bottom and side surfaces of the L-shaped presser foot, and the rear side of the reinforcing sheet extends outward from the bottom surface of the L-shaped presser foot and then extends downward from the L-shaped presser foot; the downward extending length of the reinforcing sheet is greater than the total thickness of the bottom surface of the L-shaped presser foot and the bottom surface of the L-shaped anti-leakage slurry presser foot.

[0010] Furthermore, the positioning rib is composed of a reinforcement bar, a head support plate arranged at the front end of the reinforcement bar, and a tail support plate arranged at the rear end of the reinforcement bar.

[0011] Preferably, the head support plate and the tail support plate are in an "L" shape, and the two ends of the steel bar are fixed in parallel to the outer side edges of the head support plate and the outer side edges of the tail support plate by welding, and the steel bar is also parallel to the bottom edges of the head support plate and the bottom edges of the tail support plate.

[0012] Preferably, the head support piece and the tail support piece are located on the same side of the steel bar.

[0013] As another preference, the head support piece and the tail support piece are located on both sides of the steel bar.

[0014] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0015] The utility model can effectively unify the overall length of the positioning bars so as to ensure the flatness and verticality deviation of the wall columns, can better prevent the mortar leakage problem caused by the height difference on the ground, can also skip the plugging step of filling mortar, further improve the construction efficiency of the project, and at the same time preferably ensure and achieve the flatness and verticality of the wall column concrete structure required for plastering-free, thereby greatly reducing the construction cost of the project, and well protecting the wall column steel bars from welding damage and corrosion.

[0016] Some additional features of the present application can be described below. Through the inspection of the following description and the corresponding drawings, or the understanding of the production or operation of the embodiments, some additional features of the present application are obvious to those skilled in the art. The features disclosed in the present application can be realized and achieved through the practice or use of various methods, means and combinations of the specific embodiments described below. Description of the Drawings

[0017] The drawings described herein are used to provide a further understanding of the present application, form a part of the present application, and the schematic embodiments and descriptions thereof are used to explain the present application and do not constitute a limitation to the present application. In each figure, the same reference numerals represent the same components. Among them,

[0018] Figure 1 is a schematic structural diagram of the utility model.

[0019] Figure 2 is a schematic structural diagram of the pressing part of the utility model.

[0020] Figure 3 is a schematic structural diagram of the first type of reinforcing rib of the utility model.

[0021] Figure 4 is a schematic structural diagram of the second type of reinforcing rib of the utility model.

[0022] Figure 5 is a schematic structural diagram of the external corner positioning member of the utility model.

[0023] Figure 6 is a schematic structural diagram of the internal corner positioning member of the utility model.

[0024] Description of the reference numerals: 100, pressing foot part; 101, elastic strip; 102, L-shaped pressing foot; 103, reinforcement piece; 104, L-shaped slurry leakage prevention pressing foot; 200, positioning rib; 201, steel bar strip; 202, head support piece; 203, tail support piece; 300, external corner positioning member; 400, internal corner positioning member. Detailed implementation manners

[0025] In order to enable those skilled in the art to better understand the solution of this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of this application.

[0026] It should be noted that if the terms "first", "second", etc. are involved in the description and claims of this application and the above-mentioned drawings, they are used to distinguish similar objects and do not necessarily need to describe a specific order or sequence. It should be understood that such used data can be interchanged under appropriate circumstances for the embodiments of this application described herein. In addition, if the terms "include" and "have" and any variations thereof are involved, the intention is to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0027] In this application, if the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", etc. are involved, the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe this application and its embodiments, and are not used to limit that the indicated device, element or component must have a specific orientation or be constructed and operated in a specific orientation.

[0028] Moreover, in addition to being able to represent an orientation or positional relationship, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.

[0029] In addition, in the present application, terms such as "installation", "setting", "provided with", "connection", "connected", "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or there is internal communication between two devices, components or parts. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0030] It should be noted that, without conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0031] Embodiment 1

[0032] As Figure 1 shown, a wall-column bottom limiting and anti-leakage slurry system includes an external corner positioning member 300 and / or an internal corner positioning member 400 which are arranged on the ground and at the internal corners of the wall and column according to the shapes of the walls and columns to be cast, and also includes a pressing foot part 100 which is arranged on the ground and along the shapes of the walls and columns to be cast on the outer sides of the edges of the walls and columns, and a positioning bar 200 which is arranged on the ground and between two parallel pressing foot parts 100.

[0033] The external corner positioning member is as Figure 5 shown, mainly composed of an L-shaped fixing piece and a positioning piece which is vertically arranged on the upper side of the fixing piece and is L-shaped; the positioning piece is arranged along the outer right-angle side of the upper side surface of the fixing piece, and a plurality of fixing holes for fixing the fixing piece on the ground are also arranged on the fixing piece.

[0034] The internal corner positioning member is as Figure 6 shown, mainly composed of an L-shaped fixing piece and a positioning piece which is vertically arranged on the upper side of the fixing piece and is L-shaped; the positioning piece is arranged along the inner right-angle side of the upper side surface of the fixing piece, and a plurality of fixing holes for fixing the fixing piece on the ground are also arranged on the fixing piece.

[0035] As Figure 2 shown, the pressing foot part 100 is composed of an elastic strip 101 and an L-shaped anti-leakage slurry pressing foot 104 arranged above the elastic strip 101; an L-shaped pressing foot 102 is also arranged on the L-shaped anti-leakage slurry pressing foot 104, and a strengthening piece 103 which is integrally fixed with the L-shaped pressing foot 102 is also arranged on the L-shaped pressing foot 102.

[0036] The elastic strip 101 is an elastic EPE strip or a sponge strip.

[0037] The elastic strip is made of elastic material, not limited to the above-mentioned pearl cotton strip or sponge strip, for example, it can also be a non-woven fabric strip, rubber strip, or even plastic strip with a certain thickness. Its main function is to fill the gap between the L-shaped anti-leakage slurry pressure foot and the ground. When the upper part is subjected to greater pressure, the elastic strip can be effectively pressed against the ground, thereby preventing concrete from flowing out of the gap between the L-shaped pressure foot and the ground during pouring, thereby better ensuring the strength of the wall and column after pouring.

[0038] The bottom surface of the L-shaped anti-leakage grout presser foot 104 is pressed on the elastic strip 101, the side surface of the L-shaped anti-leakage grout presser foot 104 is perpendicular to the bottom surface, and the side surface of the L-shaped anti-leakage grout presser foot 104 is located at one side edge of the bottom surface close to the positioning rib 200.

[0039] Since the inner side of the L-shaped anti-leakage slurry pressure foot needs to be set up with wall and column formwork during subsequent construction, a side surface is vertically set on the inner side of the L-shaped anti-leakage slurry pressure foot. The main function of this side surface is to rest against the bottom of the inner side surface of the wall and column formwork to ensure the stability of the wall and column formwork.

[0040] The edge of the bottom surface of the L-shaped anti-leakage grout presser foot 104 facing away from the positioning rib 200 is flush with the outer edge of the elastic strip 101 , and the width of the L-shaped anti-leakage grout presser foot 104 is less than or equal to the width of the elastic strip 101 .

[0041] The width of the elastic strip is greater than the width of the L-shaped anti-leakage slurry pressure foot, so it can ensure that the wall and column formwork during subsequent construction can be located on the upper side thereof. During pouring construction, it can also ensure that after the elastic strip is compressed by concrete, the pouring range of concrete will not extend to directly below the wall and column formwork, ensuring that after the wall and column are formed, their outer lower edges will not have outward protrusions, reducing the difficulty of subsequent processing.

[0042] The two adjacent side surfaces of the reinforcing sheet 103 are respectively fixed on the bottom surface and the side surface of the L-shaped presser foot 102, and the rear side of the reinforcing sheet 103 extends outward from the bottom surface of the L-shaped presser foot 102 and then extends downward from the L-shaped presser foot 102; the downward extending length of the reinforcing sheet 103 is greater than the total thickness of the bottom surface of the L-shaped presser foot 102 and the bottom surface of the L-shaped anti-leakage slurry presser foot 104.

[0043] The reinforcing sheet can not only improve the force-bearing capacity of the side of the L-shaped presser foot, but also effectively prevent the elastic strip from moving outward under the pressure of concrete, thereby better ensuring the actual use effect of the product.

[0044] like Figure 4 As shown, the positioning rib 200 is composed of a reinforcement bar 201 , a head support piece 202 arranged at the front end of the reinforcement bar 201 , and a tail support piece 203 arranged at the rear end of the reinforcement bar 201 .

[0045] The head support piece 202 and the tail support piece 203 are in an "L" shape. The two ends of the steel bar 201 are respectively fixed parallelly by welding on the outer sides of the sides of the head support piece 202 and the outer sides of the sides of the tail support piece 203. The steel bar 201 is simultaneously parallel to the bottom edges of the head support piece 202 and the tail support piece 203.

[0046] Since the steel bar is arranged parallel to the side of the head support piece and the side of the tail support piece, when welding the steel bar to the side of the head support piece and the side of the tail support piece, the contact area between the steel bar and the side of the head support piece and the side of the tail support piece can be adjusted according to actual needs. Therefore, when the lengths of the cut steel bars are different, the overall length of the product can still be controlled by adjusting the welding length, which can better ensure the consistency of the product length and further improve the use effect of the product.

[0047] The head support piece 202 and the tail support piece 203 are located on the same side of the steel bar 201.

[0048] In order to improve the service life of the product and ensure the safety and stability of the project quality, each of the above components can be treated by galvanizing, painting, soaking in an antirust liquid, etc., so that a layer of antirust coating can be covered on the surface of each component, further ensuring the antirust effect of the product and effectively avoiding the impact on the safety of the concrete structure caused by the corrosion of the product.

[0049] Embodiment 2

[0050] As Figure 3 shown, the difference between this embodiment and Embodiment 1 is only that the head support piece 202 and the tail support piece 203 are located on both sides of the steel bar 201.

[0051] It should be noted that all the features disclosed in this specification, or all the steps in the disclosed methods or processes, except for mutually exclusive features and / or steps, can be combined in any way.

[0052] In addition, the above specific embodiments are exemplary. Those skilled in the art can come up with various solutions inspired by the disclosed content of the present invention, and these solutions also belong to the disclosed scope of the present invention and fall within the protection scope of the present invention. Those skilled in the art should understand that the specification and drawings of the present invention are illustrative and do not constitute a limitation to the claims. The protection scope of the present invention is defined by the claims and their equivalents.

Claims

1. A wall column bottom limit positioning and anti - leakage slurry system, including a positive - angle positioning member (300) and / or a negative - angle positioning member (400) which are arranged on the ground and are arranged at the internal corners of the wall and column according to the shapes of the walls and columns to be poured. It is characterized in that, It also includes a presser foot portion (100) arranged on the ground and arranged on the outside of the edge of the wall or column along the shape of the wall or column to be cast, and a positioning rib (200) arranged on the ground and located between two parallel presser foot portions (100).

2. The wall column bottom limit positioning and anti - leakage slurry system according to claim 1, characterized in that, The presser foot portion (100) is composed of an elastic strip (101) and an L-shaped anti-leakage presser foot (104) arranged above the elastic strip (101); an L-shaped presser foot (102) is also arranged on the L-shaped anti-leakage presser foot (104), and a reinforcing sheet (103) which is fixed to the L-shaped presser foot (102) is also arranged on the L-shaped presser foot (102).

3. A wall column bottom limit positioning and anti - leakage slurry system according to claim 2, characterized in that, The elastic strip (101) is an elastic pearl cotton strip or a sponge strip.

4. A wall column bottom limit positioning and anti-leakage slurry system according to claim 3, characterized in that, The bottom surface of the L-shaped anti-leakage grout presser foot (104) is pressed on the elastic strip (101), the side surface of the L-shaped anti-leakage grout presser foot (104) is perpendicular to the bottom surface, and the side surface of the L-shaped anti-leakage grout presser foot (104) is located at one side edge of the bottom surface close to the positioning rib (200).

5. A wall column bottom limit positioning and anti - leakage slurry system according to claim 4, characterized in that, The edge of the bottom surface of the L-shaped anti-leakage grout presser foot (104) facing away from the positioning rib (200) is flush with the outer edge of the elastic strip (101), and the width of the L-shaped anti-leakage grout presser foot (104) is less than or equal to the width of the elastic strip (101).

6. A wall column bottom limit positioning and anti - leakage slurry system according to claim 5, characterized in that, Two adjacent side surfaces of the reinforcing sheet (103) are respectively fixed on the bottom surface and side surfaces of the L-shaped presser foot (102), and the rear side of the reinforcing sheet (103) extends outwards from the bottom surface of the L-shaped presser foot (102) and then extends downwards from the L-shaped presser foot (102); the downwardly extending length of the reinforcing sheet (103) is greater than the total thickness of the bottom surface of the L-shaped presser foot (102) and the bottom surface of the L-shaped anti-leakage presser foot (104).

7. A wall column bottom limit positioning and anti - leakage slurry system according to claim 6, characterized in that, The positioning rib (200) is composed of a reinforcement bar (201), a head support plate (202) arranged at the front end of the reinforcement bar (201), and a tail support plate (203) arranged at the rear end of the reinforcement bar (201).

8. A wall column bottom limit positioning and anti-leakage slurry system according to claim 7, characterized in that, The head support piece (202) and the tail support piece (203) are in an "L" shape, and the two ends of the steel bar (201) are respectively fixed in parallel to the outer side of the side of the head support piece (202) and the outer side of the side of the tail support piece (203) by welding, and the steel bar (201) is also parallel to the bottom edge of the head support piece (202) and the bottom edge of the tail support piece (203).

9. A wall column bottom limit positioning and anti-leakage slurry system according to claim 8, characterized in that, The head support plate (202) and the tail support plate (203) are located on the same side of the reinforcement bar (201).

10. A wall column bottom limit positioning and anti - leakage slurry system according to claim 8, characterized in that, The head support plate (202) and the tail support plate (203) are located on both sides of the steel bar (201).