Steam generator with explosion-proof structure

By introducing monitoring and pressure relief mechanisms into the steam generator, the explosion risk caused by excessive steam pressure is solved, the explosion protection capability is improved, and the application scope is expanded.

CN223076894UActive Publication Date: 2025-07-08JIANGSU XINFUREN ENVIRONMENTAL TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422015985.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-08
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The existing electric steam generators are too high due to untimely steam transport, which makes them prone to explosion and have poor explosion-proof capabilities, making them difficult to promote in flammable and explosive occasions.

Method used

An explosion-proof structure with monitoring and pressure relief mechanism is designed, including steam pipes, explosion-proof aluminum alloy layer, pressure detector and air discharge pipe, etc., to monitor the steam pressure and automatically relieve pressure when the pressure is too high to avoid explosion.

Benefits of technology

It improves the explosion-proof performance of the steam generator, reduces the risk of explosion, and expands the application range in flammable and explosive occasions.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223076894U_ABST
    Figure CN223076894U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of steam generators, in particular to a steam generator with an explosion-proof structure, which comprises a steam generator main body, a monitoring mechanism is fixedly arranged in the steam generator main body, the monitoring mechanism comprises a steam pipe, the steam pipe is fixedly connected to one side of the steam generator main body, and the explosion-proof structure is arranged in the steam generator main body. The top end of the steam generator body is rotationally connected with a pressure relief mechanism, the pressure relief mechanism penetrates into the steam generator body, and the pressure relief mechanism is located on the two sides of the monitoring mechanism. The explosion-proof performance of the steam generator main body can be improved through mutual cooperation of internal parts of the monitoring mechanism, the pressure intensity of high-pressure steam in the steam generator main body is monitored, and the explosion-proof performance of the steam generator main body is improved through mutual cooperation of internal parts of the pressure relief mechanism. The steam with overhigh pressure in the steam generator body can be discharged from the interior of the steam generator body, and pressure relief operation is conducted on the interior of the steam generator body.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of steam generators, and particularly relates to a steam generator with an explosion-proof structure. Background Technique

[0002] A steam generator, commonly known as a steam boiler, is a heating device that uses the heat energy of fuel or other energy sources to heat water into hot water or steam. Steam generators can be divided into three types according to the fuel (electricity, oil, gas): electric steam generators, oil-fired steam generators, and gas-fired steam generators.

[0003] Electric steam generators are an environmental protection product developed in recent years, and their application scope is constantly expanding. Due to the relatively large heating power and large current of existing electric steam generators, they are more likely to generate a large amount of steam. Since the effect of generating steam by electric steam generators is good, it is easy to occur that the steam inside the steam generator is not transported in time, resulting in excessive internal steam pressure, thus posing an explosion risk. Moreover, the explosion-proof ability of existing electric steam generators is poor, and it is very difficult to be promoted in flammable and explosive occasions.

[0004] Therefore, it is very necessary for us to propose a steam generator with an explosion-proof structure to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a steam generator with an explosion-proof structure. Through the mutual cooperation of the internal parts of the monitoring mechanism, the explosion-proof performance of the steam generator main body can be improved, and the high-pressure steam pressure inside the steam generator main body can be monitored. Through the mutual cooperation of the internal parts of the pressure relief mechanism, the steam with too high pressure in the steam generator main body can be discharged from the inside of the steam generator main body, and the pressure inside the steam generator main body can be relieved, so as to solve the problems in the prior art that due to the good effect of generating steam by electric steam generators, it is easy to occur that the steam inside the steam generator is not transported in time, resulting in excessive internal steam pressure, thus posing an explosion risk, and the explosion-proof ability of existing electric steam generators is poor, and it is very difficult to be promoted in flammable and explosive occasions.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A steam generator with an explosion-proof structure, including a steam generator main body, wherein a monitoring mechanism is fixedly installed inside the steam generator main body and penetrates through one side of the steam generator main body, and a pressure relief mechanism is rotatably connected to the top end of the steam generator main body and penetrates into the inside of the steam generator main body and is located on both sides of the monitoring mechanism.

[0007] Preferably, the monitoring mechanism includes a steam pipe, which is fixedly connected to one side of the steam generator body and penetrates into the interior of the steam generator body. An anti-rust coating is sleeved on the inner wall of the steam generator body. One side of the anti-rust coating is fixedly connected with an explosion-proof aluminum alloy layer, and one side of the explosion-proof aluminum alloy layer is fixedly connected with a surface metal layer. A pressure detector is fixedly connected to the top end inside the steam generator body. The top end of the pressure detector is fixedly connected with a control module, which is located inside the steam generator body. Telescopic push rods are fixedly connected to both sides of the control module and are slidably connected to the inside of the steam generator body.

[0008] Preferably, the pressure relief mechanism includes a pressure relief pipe, which is fixedly connected to the top end of the steam generator body. The bottom end of the pressure relief pipe is rotatably connected with a connecting pipe, which penetrates through the pressure relief pipe into the interior of the steam generator body. Support columns are sleeved and fixed around the outer wall of the connecting pipe. One side of the support column away from the connecting pipe is fixedly connected with a transmission blade. The top end inside the inner wall of the connecting pipe is fixedly connected with a support plate, which is located inside the pressure relief pipe. The top end of the support plate is fixedly connected with a connecting shaft, and a plurality of fans are fixedly sleeved on the outer wall of the connecting shaft. A plurality of arc-shaped partitions are fixedly connected to the top end of the connecting pipe and are in contact with the inner wall of the pressure relief pipe.

[0009] Preferably, a control valve is installed and connected to one side of the inner wall of the steam generator body where the steam pipe penetrates. A telescopic groove matching the telescopic push rod is provided on the inner wall of the steam generator body. The internal structure of the explosion-proof aluminum alloy layer is honeycomb-shaped, and the material of the surface metal layer is an explosion-proof plate.

[0010] Preferably, a plurality of limit grooves matching the telescopic push rods are connected and provided around the outer wall of the connecting pipe. The connecting pipe is rotatably connected to the steam generator body and the pressure relief pipe through bearings. The transmission blade and the support column are fixedly connected at a certain inclination angle.

[0011] Preferably, the top end of the pressure relief pipe is provided with distributed air holes. Heat dissipation grooves matching the heat dissipation holes at the top end of the pressure relief pipe are provided between the plurality of arc-shaped partitions. The connecting shaft is rotatably connected to the support plate through ball bearings.

[0012] In the above technical solution, the technical effects and advantages provided by the present invention are:

[0013] Steam is generated by electric heating inside the steam generator body. The generated high-pressure steam is transported through the steam pipe. At the same time, through the protective coating on the inner wall surface of the steam generator body, the generation of scale on the inner wall of the steam generator body can be reduced, thereby improving the quality of the high-pressure steam generated by the steam generator body. At the same time, through the explosion-proof aluminum alloy layer and the surface metal layer on the inner wall of the steam generator body, the overall explosion-proof performance of the steam generator body can be improved, thereby enhancing the compressive performance of the steam generator body. At the same time, the internal pressure of the steam generator body can be monitored in real time through the pressure detector, and the connecting pipe can be limited and fixed by the telescopic push rod controlled by the control module, thus completing the monitoring of the internal pressure of the steam generator body and improving the overall explosion-proof performance of the steam generator body;

[0014] When the pressure detector detects that the internal pressure of the steam generator body is too high, the control module starts the telescopic movement of the telescopic push rod, so that the telescopic push rod moves out of the connecting pipe, releasing the rotational limit of the connecting pipe. At the same time, the rising steam pushes the transmission blade to rotate, causing the transmission blade to drive the support column to rotate, and the transmission blade drives the connecting pipe to rotate through the support column. The rotation of the connecting pipe drives the top support plate to rotate. At the same time, the rising steam pushes the fan on the outer wall of the connecting shaft to rotate, so that the fan gathers the high-pressure steam inside the connecting pipe. At the same time, the rotation of the connecting pipe drives the arc partition to rotate, so that the rotation of the arc partition releases the sealing isolation of the heat dissipation holes at the top of the exhaust pipe, and the high-pressure steam is discharged from the top of the exhaust pipe through the heat dissipation slots, thus completing the pressure relief operation of the high-pressure steam inside the steam generator body and reducing the explosion risk caused by too high internal pressure of the steam generator body. Brief Description of the Drawings

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.

[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 It is a schematic cross-sectional view of the side structure of the steam generator body of the present utility model;

[0018] Figure 3 It is a schematic cross-sectional view of the steam generator body of the present utility model;

[0019] Figure 4 It is a schematic cross-sectional view of the exhaust pipe and the connecting pipe of the present utility model;

[0020] Figure 5 Of the present utility model Figure 3Schematic diagram of the enlarged structure at A in the [Chinese description].

[0021] Description of the reference numerals:

[0022] 1. Steam generator main body; 2. Monitoring mechanism; 201. Steam pipe; 202. Antirust coating; 203. Explosion-proof aluminum alloy layer; 204. Surface metal layer; 205. Pressure detector; 206. Control module; 207. Telescopic push rod; 3. Pressure relief mechanism; 301. Pressure relief pipe; 302. Connecting pipe; 303. Support column; 304. Transmission blade; 305. Support plate; 306. Connecting shaft; 307. Fan; 308. Arc partition. Detailed implementation manners

[0023] To enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further described in detail below in conjunction with the accompanying drawings.

[0024] The present utility model provides a steam generator with an explosion-proof structure as Figures 1-5 shown, including a steam generator main body 1. A monitoring mechanism 2 is fixedly installed inside the steam generator main body 1 and penetrates through one side of the steam generator main body 1. A pressure relief mechanism 3 is rotatably connected to the top of the steam generator main body 1 and penetrates into the steam generator main body 1 and is located on both sides of the monitoring mechanism 2. Through the mutual cooperation of the internal parts of the monitoring mechanism 2, the explosion-proof performance of the steam generator main body 1 can be improved, and the high-pressure steam pressure inside the steam generator main body 1 can be monitored. Through the mutual cooperation of the internal parts of the pressure relief mechanism 3, the steam with too high pressure in the steam generator main body 1 can be discharged from the inside of the steam generator main body 1, and the pressure relief operation is performed on the inside of the steam generator main body 1.

[0025] Referring to the attached Figures 1-5 drawings, the monitoring mechanism 2 includes a steam pipe 201. The steam pipe 201 is fixedly connected to one side of the steam generator main body 1 and penetrates into the steam generator main body 1. An antirust coating 202 is sleeved on the inner wall of the steam generator main body 1. One side of the antirust coating 202 is fixedly connected to an explosion-proof aluminum alloy layer 203. One side of the explosion-proof aluminum alloy layer 203 is fixedly connected to a surface metal layer 204. A pressure detector 205 is fixedly connected to the top inside the steam generator main body 1. The top of the pressure detector 205 is fixedly connected to a control module 206 and is located inside the steam generator main body 1. Telescopic push rods 207 are fixedly connected to both sides of the control module 206 and are slidably connected to the inside of the steam generator main body 1. Through the mutual cooperation of the internal parts of the monitoring mechanism 2, the explosion-proof performance of the steam generator main body 1 can be improved, and the high-pressure steam pressure inside the steam generator main body 1 can be monitored.

[0026] Referring to the attachedFigures 1-5 , the pressure relief mechanism 3 includes a pressure relief pipe 301. The pressure relief pipe 301 is fixedly connected to the top of the steam generator main body 1. The bottom end of the pressure relief pipe 301 is rotatably connected to a connecting pipe 302, and the connecting pipe 302 penetrates through the pressure relief pipe 301 to the inside of the steam generator main body 1. A support column 303 is fixedly sleeved around the outer wall of the connecting pipe 302. A transmission blade 304 is fixedly connected to the side of the support column 303 away from the connecting pipe 302. The top end of the inner wall of the connecting pipe 302 is fixedly connected to a support plate 305, and the support plate 305 is located inside the inner wall of the pressure relief pipe 301. A connecting shaft 306 is fixedly connected to the top end of the support plate 305. A plurality of fans 307 are fixedly sleeved on the outer wall of the connecting shaft 306. The top end of the connecting pipe 302 is fixedly connected to a plurality of arc-shaped partitions 308, which are attached to the inner wall of the pressure relief pipe 301. Through the mutual cooperation of the internal parts of the pressure relief mechanism 3, the steam with too high pressure in the steam generator main body 1 can be discharged from the inside of the steam generator main body 1, and the pressure relief operation can be carried out on the inside of the steam generator main body 1.

[0027] Refer to the attached instructions Figures 1-5 , a control valve is installed and connected to one side of the inner wall of the steam generator main body 1 through which the steam pipe 201 penetrates. A telescopic groove matching the telescopic push rod 207 is provided on the inner wall of the steam generator main body 1. The internal structure of the explosion-proof aluminum alloy layer 203 is honeycomb-shaped, and the material of the surface metal layer 204 is an explosion-proof plate. Due to the honeycomb-shaped internal structure of the explosion-proof aluminum alloy layer 203, when the pressure inside the steam generator main body 1 is too high, the explosion-proof aluminum alloy layer 203 can absorb the energy of the pressure inside the steam generator main body 1, thereby improving the explosion-proof performance of the steam generator main body 1.

[0028] Refer to the attached instructions Figures 1-5 , a plurality of limit grooves matching the telescopic push rod 207 are provided on the outer circumference of the connecting pipe 302. The connecting pipe 302 is rotatably connected to the steam generator main body 1 and the pressure relief pipe 301 through bearings. The transmission blade 304 and the support column 303 are fixedly connected at a certain inclination angle. Due to the fact that the transmission blade 304 and the support column 303 are fixedly connected at a certain inclination angle, when the steam rises, it is convenient to push the transmission blade 304 to rotate.

[0029] Refer to the attached instructions Figures 1-5 , the top end of the pressure relief pipe 301 is provided with distributed ventilation holes. A heat dissipation groove matching the heat dissipation holes at the top end of the pressure relief pipe 301 is provided between the plurality of arc-shaped partitions 308. The connecting shaft 306 is rotatably connected to the support plate 305 through balls. Due to the fact that a heat dissipation groove matching the heat dissipation holes at the top end of the pressure relief pipe 301 is provided between the plurality of arc-shaped partitions 308, it is convenient for the arc-shaped partitions 308 to rotate so that the high-pressure steam is discharged from the top end of the pressure relief pipe 301 through the heat dissipation groove, and the pressure relief operation of the high-pressure steam inside the steam generator main body 1 is completed.

[0030] The working principle of this utility model:

[0031] Refer to the appended description Figures 1-5 Figures 1-5 , steam is generated by electric heating inside the steam generator main body 1. The generated high-pressure steam is transported through the steam pipe 201. At the same time, through the protective coating on the inner wall surface of the steam generator main body 1, the generation of scale on the inner wall of the steam generator main body 1 can be reduced, thereby improving the quality of the high-pressure steam generated by the steam generator main body 1. At the same time, through the explosion-proof aluminum alloy layer 203 and the surface metal layer 204 on the inner wall of the steam generator main body 1, the overall explosion-proof performance of the steam generator main body 1 can be improved, thereby improving the compressive performance of the steam generator main body 1. At the same time, the internal pressure of the steam generator main body 1 can be monitored in real time through the pressure detector 205, and the telescopic push rod 207 controlled by the control module 206 is used to limit and fix the connecting pipe 302, so as to complete the pressure monitoring inside the steam generator main body 1 and improve the overall explosion-proof performance of the steam generator main body 1;

[0032] Refer to the appended description Figures 1-5 Figures 1-5 , when the pressure detector 205 detects that the internal pressure of the steam generator main body 1 is too high, the control module 206 starts the telescopic movement of the telescopic push rod 207, so that the telescopic push rod 207 moves out of the connecting pipe 302, releasing the rotational limit of the connecting pipe 302. At the same time, the rising steam pushes the transmission blade 304 to rotate, so that the rotation of the transmission blade 304 drives the support column 303 to rotate, so that the transmission blade 304 drives the connecting pipe 302 to rotate through the support column 303. The rotation of the connecting pipe 302 drives the top support plate 305 to rotate. At the same time, the rising steam pushes the fan 307 on the outer wall of the connecting shaft 306 to rotate, so that the fan 307 gathers the high-pressure steam inside the connecting pipe 302. At the same time, the rotation of the connecting pipe 302 drives the arc-shaped partition 308 to rotate, so that the rotation of the arc-shaped partition 308 releases the sealing isolation of the heat dissipation holes at the top of the air release pipe 301, and the high-pressure steam is discharged from the top of the air release pipe 301 through the heat dissipation grooves, so as to complete the pressure relief operation of the high-pressure steam inside the steam generator main body 1 and reduce the explosion risk caused by too high internal pressure of the steam generator main body 1.

[0033] Only some exemplary embodiments of the present invention have been described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present invention, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A steam generator with an explosion-proof structure, comprising a steam generator main body (1), characterized in that: A monitoring mechanism (2) is fixedly installed inside the steam generator main body (1) and penetrates through one side of the steam generator main body (1). A pressure relief mechanism (3) is rotatably connected to the top of the steam generator main body (1), penetrates into the steam generator main body (1), and is located on both sides of the monitoring mechanism (2).

2. The steam generator with an explosion-proof structure according to claim 1, wherein: The monitoring mechanism (2) includes a steam pipe (201). The steam pipe (201) is fixedly connected to one side of the steam generator main body (1) and penetrates into the steam generator main body (1). An anti-rust coating (202) is sleeved on the inner wall of the steam generator main body (1). One side of the anti-rust coating (202) is fixedly connected to an explosion-proof aluminum alloy layer (203). One side of the explosion-proof aluminum alloy layer (203) is fixedly connected to a surface metal layer (204). A pressure detector (205) is fixedly connected to the top inside the steam generator main body (1). The top of the pressure detector (205) is fixedly connected to a control module (206), and it is located inside the steam generator main body (1). Telescopic push rods (207) are fixedly connected to both sides of the control module (206) and are slidably connected inside the steam generator main body (1).

3. A steam generator with an explosion-proof structure according to claim 1, characterized in that: The pressure relief mechanism (3) includes a relief pipe (301). The relief pipe (301) is fixedly connected to the top of the steam generator main body (1). A connecting pipe (302) is rotatably connected to the bottom of the relief pipe (301) and penetrates through the relief pipe (301) into the steam generator main body (1). Support columns (303) are fixedly sleeved around the outer wall of the connecting pipe (302). A transmission blade (304) is fixedly connected to one side of the support column (303) away from the connecting pipe (302). A support plate (305) is fixedly connected to the top inside the inner wall of the connecting pipe (302) and is located inside the relief pipe (301). A connecting shaft (306) is fixedly connected to the top of the support plate (305). A plurality of fans (307) are fixedly sleeved on the outer wall of the connecting shaft (306). A plurality of arc-shaped partitions (308) are fixedly connected to the top of the connecting pipe (302) and are in contact with the inner wall of the relief pipe (301).

4. The steam generator with an explosion-proof structure according to claim 2, characterized in that: A control valve is installed and connected to one side of the inner wall of the steam generator main body (1) where the steam pipe (201) penetrates. A telescopic groove matching the telescopic push rod (207) is provided on the inner wall of the steam generator main body (1). The internal structure of the explosion-proof aluminum alloy layer (203) is honeycomb-shaped. The material of the surface metal layer (204) is an explosion-proof plate.

5. The steam generator with an explosion-proof structure according to claim 3, wherein: A plurality of limit grooves matching the telescopic push rod (207) are connected and provided around the outer wall of the connecting pipe (302). The connecting pipe (302) is rotatably connected to the steam generator main body (1) and the relief pipe (301) through bearings. The transmission blade (304) and the support column (303) are fixedly connected at a certain inclination angle.

6. The steam generator with an explosion-proof structure according to claim 3, characterized in that: The top end of the exhaust pipe (301) is provided with evenly distributed air vents, and heat dissipation grooves matching the heat dissipation holes at the top end of the exhaust pipe (301) are formed between the multiple arc-shaped partitions (308). The connecting shaft (306) is rotatably connected to the support plate (305) through ball bearings.