Tower tube internal part detection scale
By designing the inner part of the tower, using a positioning ring and a removable extension rule, the problem of low detection efficiency of the auxiliary structure in the tower is solved, and fast and efficient inspection is achieved.
Patent Information
- Application Number
- CN202422037700.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-22
AI Technical Summary
In the prior art, the detection efficiency of the auxiliary structure in the tower is low, especially the detection of symmetrical structures requires frequent use of extension rulers, which leads to inconvenient operation and slow detection speed.
A tower inner part detection ruler is designed, using a symmetrical structure for both ends of positioning rings to detect, and the middle positioning ring matches the reference line to detect asymmetrical structure, and a detachable or retractable extension ruler is used to simplify the detection process.
The detection efficiency of the auxiliary structure in the tower is improved, the number of adjustments of the positioning ring is reduced, the working intensity is reduced, and the detection speed is improved.
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Figure CN223077576U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of detection, and particularly relates to a detection scale for internal parts of a tower barrel. Background Art
[0002] The wind turbine tower barrel is a key device in a wind turbine. It is usually formed by welding multiple sections of barrel joints and welding flanges at both ends to form a semi-finished barrel section. After the barrel section is welded, it is sandblasted, painted and equipped with relevant accessory parts to form a finished barrel section. The finished barrel section is transported to the wind turbine installation site for connection to form an integral wind turbine tower barrel.
[0003] The wind turbine tower barrel usually includes a barrel body and a large number of accessory structures inside it. The accessory structures include beam support plates, platform support plates, cable brackets, ladder support connection plates, connection columns, lifting ring connection plates and support bracket connection plates, etc. After the accessory structures are installed, special inspectors will check the positions and dimensions of each accessory structure against the design drawing to see if they are consistent with the drawing. In the prior art, the detection is usually carried out by a scale or a tape measure. As Figure 1 shown, 3 is the beam support plate and 4 is the platform support plate. During the detection, usually with the axis of the barrel body as the coordinate origin, the barrel body is divided into four quadrants.
[0004] When the applicant was actually detecting, a large number of repeated and symmetric structures were found. For such structures, it is only necessary to detect the distance between two components. This patent is a detection scale specifically for detecting the structures inside the tower barrel. Content of the Utility Model
[0005] In order to solve the above problems, the embodiment of the utility model provides a detection scale for internal parts of a tower barrel. The positioning rings at both ends are used to detect repeated and symmetric structures (the number is very large and the detection method is very simple). This detection usually does not require the use of an extension ruler (that is, the distance is usually less than 2m). For asymmetric structures, three positioning rings are required to cooperate. The middle positioning ring is aligned with the corresponding reference line (usually drawn). In this case, an extension ruler may or may not be used. The technical solution is as follows:
[0006] An embodiment of the utility model provides a detection scale for inner components of a tower barrel, which includes a scale 1. Scale lines are arranged on the scale 1 along its direction. The detection scale for inner components of the tower barrel further includes three positioning rings 2, multiple tips 5 with different lengths, and one or two extension rulers. The extension ruler is detachably or telescopically arranged at the end of the scale 1, and it forms a ruler body with the scale 1. The scale 1 is in a circular tube structure, and the scale lines thereon take the midpoint of the scale 1 as the zero point and increase towards both ends. The scale lines of the extension ruler are matched with those of the scale 1. The three positioning rings 2 are sleeved outside the ruler body and can be adjusted along the direction of the ruler body. The middle positioning ring 2 is located at the zero point, and tips 5 with corresponding lengths are detachably arranged on its circumferential surface. The tips 5 are arranged radially along the positioning ring 2 and their lengths can be adjusted.
[0007] Further, two locking bolts 6 are oppositely arranged on the positioning ring 2 in the embodiment of the utility model. The locking bolts 6 are arranged radially along the positioning ring 2, and their inner ends abut against the ruler body to fix the positioning ring 2 on the ruler body. The positioning ring 2 can be adjusted by loosening the two locking bolts 6. For the middle positioning ring 2, the tip 5 is perpendicular to the connection line of the two locking bolts 6.
[0008] Among them, one end of the tip 5 in the embodiment of the utility model is a tip, and the other end is a screw. A screw hole matched with the screw is arranged radially on the circumferential surface of the middle positioning ring 2. Two flat nuts 7 are arranged side by side on the screw and are threadedly connected with the screw hole. The flat nut 7 close to the positioning ring 2 abuts against the circumferential surface of the positioning ring 2.
[0009] Specifically, the scale lines in the embodiment of the utility model are arranged on the side surface of the ruler body. Numerical values are arranged above the corresponding scale lines at the top of the ruler body. The tip 5 is located at the bottom of the positioning ring 2, and the two locking bolts 6 of the two positioning rings 2 at both ends are respectively located at the top and the bottom.
[0010] Preferably, the number of the extension rulers in the embodiment of the utility model is one. It is detachably arranged at one end of the scale 1. It is in the same circular tube structure as the scale 1 and is connected with the scale 1 through threads. An external thread joint is coaxially arranged at one end of the extension ruler close to the scale 1. Internal threads matched with the external thread joint are arranged on the inner walls at both ends of the scale 1. The external thread joint is located inside the end of the scale 1 and is threadedly connected with the internal thread.
[0011] Specifically, the length of the scale 1 in the embodiment of the utility model is 2m, the minimum scale of the scale lines is 1cm, and the length of the extension ruler is less than or equal to 0.6m.
[0012] Specifically, the outer diameter of the scale 1 in the embodiment of the utility model is 30mm. The inner diameter of the positioning ring 2 is in clearance fit with the scale 1. Its outer diameter is 90mm, and its thickness is 40mm.
[0013] The beneficial effects brought by the technical solution provided by the embodiment of the present utility model are as follows: The embodiment of the present utility model provides a detection scale for internal components of a tower barrel. The positioning rings at both ends are used to detect repetitive and symmetric structures (the quantity is very large, and the detection method is very simple. For example, at the marked position 1106 and the marked position 17° as shown in Figure 1 , the marked position 1106 repeats twice, and the marked position 17° repeats 10 times). It is to detect whether two structures are aligned with the two positioning rings. This detection usually does not require the use of an extension ruler (that is, the distance is usually less than 2m). For asymmetric structures (such as Figure 1 at the marked positions 803 and 1503), three positioning rings are required for cooperation. The middle positioning ring is aligned with the corresponding reference line. In this case, it may or may not require the use of an extension ruler (in this case, an extension ruler is required). Adjust the positioning rings at both ends to align with the corresponding structures, and detect whether the two structures are aligned with the two positioning rings. The asymmetric structure also repeats twice. After adjusting the positioning rings, it can be measured twice. In short, due to a large number of repetitive and symmetric structures, the number of adjustments of the positioning rings can be reduced, the working intensity can be lowered, and the detection speed can be improved. In addition, since the detection is carried out by the detector inside the tower barrel and the space inside the tower barrel is limited, in this patent, the extension ruler is detachable or telescopic. In most cases, the extension ruler is not used, and the extension ruler is removed or retracted, reducing the length of the ruler body. This not only facilitates the operation but also can improve the detection speed. Description of the Drawings
[0014] Figure 1 is a partial dimension marking diagram of some accessory structures inside the wind tower barrel;
[0015] Figure 2 is a schematic structural diagram of the detection scale for internal components of the tower barrel in the embodiment of the present utility model;
[0016] Figure 3 is a schematic structural diagram of the positioning ring at the end;
[0017] Figure 4 is a schematic structural diagram of the combination of the positioning ring at the end and the locking bolt;
[0018] Figure 5 is a schematic structural diagram of the combination of the positioning ring in the middle and the tip;
[0019] Figure 6 is a schematic structural diagram of the locking bolt;
[0020] Figure 7 is a schematic structural diagram of the tip.
[0021] In the figure: 1 scale, 2 positioning ring, 3 beam support plate, 4 platform support plate, 5 tip, 6 locking bolt, 7 flat nut. Detailed Embodiment
[0022] To make the objectives, technical solutions, and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0023] Embodiment 1
[0024] Refer to Figure 2-7 , Embodiment 1 provides a detection scale for internal components of a tower barrel, including a scale 1, three positioning rings 2, multiple tips 5 with different lengths, and one or two extension rulers (not shown in the figure), etc. Scale lines are provided on both the scale 1 and the extension ruler along their respective directions. The scale lines on the scale 1 take the midpoint of the scale 1 as the zero point and increase towards both ends. The scale lines of the extension ruler cooperate with the scale lines of the scale 1. Specifically, if the scale at the end of the scale 1 is 1 m, then the extension ruler starts counting from 1 m. If there is one extension ruler, one extension ruler is provided at one end of the scale 1 to extend one end of the scale 1; if there are two extension rulers, two extension rulers are provided at both ends of the scale 1 to extend both ends of the scale 1. According to needs, the extension ruler can be used or not used. The extension ruler is detachably or telescopically provided at the end of the scale 1 and forms a ruler body with the scale 1. Both the scale 1 and the extension ruler are of a circular tube structure. The three positioning rings 2 are sleeved outside the ruler body and can be adjusted along the direction of the ruler body; the three positioning rings 2 include a middle positioning ring 2 and two end positioning rings 2. The middle positioning ring 2 is located at the zero point (usually, it can also be adjusted according to needs), and tips 5 with corresponding lengths are detachably provided on its circumferential surface (replace tips 5 with different lengths according to actual situations, and specifically, one tip 5 with lengths of 2 - 20 cm, such as 2 cm, 5 cm, 8 cm, 12 cm, 15 cm, and 20 cm long, can be provided). The tips 5 are arranged radially along the positioning ring 2, are perpendicular to the scale 1, and their lengths can be adjusted.
[0025] Furthermore, two locking bolts 6 are relatively provided on the positioning ring 2 in the embodiment of the present utility model. The locking bolts 6 are arranged radially along the positioning ring 2 and their inner ends abut against the ruler body (including the scale 1 and the extension ruler) to fix the positioning ring 2 on the ruler body. Loosen the two locking bolts 6 to adjust the positioning ring 2. For the middle positioning ring 2, the tip 5 is perpendicular to the connection line of the two locking bolts 6.
[0026] Among them, one end of the tip 5 in the embodiment of the present utility model is a tip (specifically, the bottom end), and the other end is a screw (specifically, the top end). A screw hole matching the screw is provided radially on the circumferential surface (specifically, the bottom) of the middle positioning ring 2. Two flat nuts 7 are arranged side by side on the screw and are threadedly connected to the screw hole. The flat nut 7 close to the positioning ring 2 abuts against the circumferential surface of the positioning ring 2. This structure facilitates the replacement of the tip 5. Rotate the screw and adjust the position of the flat nut 7 to adjust the length of the tip.
[0027] Specifically, the scale lines in the embodiments of the present utility model are provided on the side surface of the ruler body, and a numerical value is provided above the corresponding scale line at the top of the ruler body. The tip 5 is located at the bottom of the positioning ring 2, and the two locking bolts 6 of the two positioning rings 2 in the middle are respectively located on both sides, and the two locking bolts 6 of the two positioning rings 2 at both ends are respectively located at the top and the bottom.
[0028] Among them, the scale ruler 1 and the extension ruler in this embodiment are both made of aluminum alloy material to reduce the weight and facilitate use.
[0029] Embodiment 2
[0030] Embodiment 2 provides a detection ruler for internal components of a tower barrel, and its structure is basically the same as that of Embodiment 1. The difference is that: the number of extension rulers in this embodiment is one, which is detachably provided at one end of the scale ruler 1. It has the same circular tube structure as the scale ruler 1 and is connected to the scale ruler 1 through threads. An external thread joint is coaxially provided at one end of the extension ruler close to the scale ruler 1, and internal threads matching the external thread joint are provided on the inner walls at both ends of the scale ruler 1. The external thread joint is located inside the end of the scale ruler 1 and is threadedly connected to the internal thread.
[0031] Embodiment 3
[0032] Embodiment 3 provides a detection ruler for internal components of a tower barrel, and its structure is basically the same as that of Embodiment 1. The difference is that: the number of extension rulers in this embodiment is two. The two extension rulers are telescopically provided at both ends of the scale ruler 1. Their outer diameters match the inner diameter of the scale ruler 1, and their lengths are less than half of the length of the scale ruler 1. Rotational locking (a conventional structure) or elastic clamping member locking (a conventional structure) can be adopted, etc. The structure of a folding hiking pole can be referred to.
[0033] Embodiment 4
[0034] Embodiment 4 provides a detection ruler for internal components of a tower barrel, and its structure is basically the same as that of Embodiment 1. The difference is that: the length of the scale ruler 1 in this embodiment is 2m, the minimum scale of the scale line is 1cm, and the length of the extension ruler is 0.55m. The outer diameter of the scale ruler 1 is 30mm. The inner diameter of the positioning ring 2 has a clearance fit with the scale ruler 1, its outer diameter is 90mm, and its thickness is 40mm.
[0035] Embodiment 5
[0036] Embodiment 5 provides a detection ruler for internal components of a tower barrel, and its structure is basically the same as that of Embodiment 1. The difference is that: this detection ruler is used to detect a large number of repetitive and symmetric structures. The distance between the two positioning rings 2 at the end is 1106mm, and the extension ruler is not used at this time.
[0037] Embodiment 6
[0038] Embodiment 6 provides a detection scale for tower barrel internal components, whose structure is basically the same as that of Embodiment 1, except that: this detection scale is used to detect an asymmetric structure, the distance between one structure and the reference line is 805 mm, and the distance between the other structure and the reference line is 420 mm. The extension ruler is not used, the positioning ring 2 in the middle is located at the zero point and corresponds to the reference line, and the two positioning rings 2 are respectively located at 805 mm and 420 mm.
[0039] Embodiment 7
[0040] Embodiment 7 provides a detection scale for tower barrel internal components, whose structure is basically the same as that of Embodiment 1, except that: this detection scale is used to detect an asymmetric structure, the distance between one structure and the reference line is 1200 mm, and the distance between the other structure and the reference line is 510 mm. The extension ruler is not used, the positioning ring 2 in the middle is located at 300 mm and corresponds to the reference line, and the two positioning rings 2 are respectively located at 900 mm and 810 mm.
[0041] Embodiment 8
[0042] Embodiment 8 provides a detection scale for tower barrel internal components, whose structure is basically the same as that of Embodiment 1, except that: this detection scale is used to detect an asymmetric structure, the distance between one structure and the reference line is 1503 mm, and the distance between the other structure and the reference line is 803 mm. The extension ruler is used, the positioning ring 2 in the middle is located at the zero point and corresponds to the reference line, and the two positioning rings 2 are respectively located at 1503 mm and 803 mm.
[0043] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. Detection scale for internal components of tower barrel, including a scale (1), on which scale lines are provided along the direction where it is located; characterized in that, The inspection scale for the inner components of the tower barrel further includes three positioning rings (2), multiple tips (5) of different lengths, and one or two extension rulers. The extension ruler is detachably or telescopically arranged at the end of the scale ruler (1), and it forms a ruler body with the scale ruler (1). The scale ruler (1) is of a circular tube structure, and the scale lines thereon take the midpoint of the scale ruler (1) as the zero point and increase towards both ends. The scale lines of the extension ruler cooperate with the scale lines of the scale ruler (1). The three positioning rings (2) are sleeved outside the ruler body and can be adjusted along the direction of the ruler body. The middle positioning ring (2) is located at the zero point, and a tip (5) of corresponding length is detachably arranged on its circumferential surface. The tip (5) is arranged radially along the positioning ring (2) and its length can be adjusted.
2. The inspection scale for inner components of a tower barrel according to claim 1, characterized in that, Two locking bolts (6) are oppositely arranged on the positioning ring (2). The locking bolts (6) are arranged radially along the positioning ring (2), and their inner ends abut against the ruler body to fix the positioning ring (2) on the ruler body. Loosening the two locking bolts (6) can adjust the positioning ring (2). For the middle positioning ring (2), the tip (5) is perpendicular to the line connecting the two locking bolts (6).
3. The inspection scale for internal components of a tower barrel according to claim 2, characterized in that, One end of the tip (5) is a tip, and the other end is a screw. A screw hole cooperating with the screw is arranged radially on the circumferential surface of the middle positioning ring (2). Two flat nuts (7) are arranged side by side on the screw and are threadedly connected with the screw hole. The flat nut (7) close to the positioning ring (2) abuts against the circumferential surface of the positioning ring (2).
4. The inspection scale for inner components of a tower barrel according to claim 2, characterized in that, The scale lines are arranged on the side surface of the ruler body. A numerical value is arranged above the corresponding scale lines at the top of the ruler body. The tip (5) is located at the bottom of the positioning ring (2), and the two locking bolts (6) of the two positioning rings (2) at both ends are respectively located at the top and the bottom.
5. The inspection scale for the inner components of the tower barrel according to claim 1, wherein The number of the extension rulers is one. It is detachably arranged at one end of the scale ruler (1). It is of the same circular tube structure as the scale ruler (1) and is connected to the scale ruler (1) by threads. An external thread joint is coaxially arranged at the end of the extension ruler close to the scale ruler (1). Internal threads cooperating with the external thread joint are arranged on the inner walls at both ends of the scale ruler (1). The external thread joint is located inside the end of the scale ruler (1) and is threadedly connected with the internal thread.
6. The inspection scale for inner components of a tower barrel according to claim 1 or 5, characterized in that, The length of the scale ruler (1) is 2 m, the minimum scale of the scale lines is 1 cm, and the length of the extension ruler is less than or equal to 0.6 m.
7. The inspection scale for the internal components of the tower barrel according to claim 6, characterized in that, The outer diameter of the scale ruler (1) is 30 mm. The inner diameter of the positioning ring (2) has a clearance fit with the scale ruler (1). Its outer diameter is 90 mm, and its thickness is 40 mm.