Battery thickness measuring device and processing equipment

By designing an automated battery thickness measurement device, using support mechanism and thickness measurement unit, the deviation problem caused by manual measurement is solved, high-precision and efficient battery thickness measurement are achieved, and the stability and accuracy of battery production are improved.

CN223077627UActive Publication Date: 2025-07-08DONGGUAN HANS LITHIUM BATTERY INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422094330.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-07-08
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

In the prior art, battery thickness measurement relies on manual operation, resulting in large measurement deviations and affecting battery production accuracy.

Method used

A battery thickness measurement device is designed, including a support mechanism, a compression mechanism and a thickness measurement unit, to achieve automated measurement through a compression assembly and a pressure feedback assembly, and to improve measurement accuracy using a servo motor and a laser displacement sensor.

Benefits of technology

It effectively reduces measurement deviation caused by manual operation, improves the stability and efficiency of battery thickness measurement, and ensures battery production accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a battery thickness measuring device and processing equipment. The battery thickness measuring device comprises a supporting mechanism and a processing mechanism, wherein the supporting mechanism comprises a pressing mounting assembly and a battery bearing assembly; the pressing mechanism is arranged on the pressing mounting assembly and comprises a pressing assembly and a pressure feedback assembly, the pressure feedback assembly is connected to the pressing assembly, and the pressing assembly can drive the pressure feedback assembly to press the battery located on the battery bearing assembly; the thickness measuring unit is connected to the pressing assembly and can measure the thickness of the battery in the pressed state. According to the device, the thickness of the battery can be measured, and the problem that the deviation value of battery measurement is large due to manual operation difference when the thickness values of the batteries are measured one by one by manually holding a vernier caliper is effectively solved, so that the battery thickness measurement stability is improved, the battery thickness measurement efficiency is improved, and the battery thickness measurement accuracy is improved. And the battery production precision is effectively ensured.
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Description

Technical Field

[0001] The present application relates to the technical field of battery production, and particularly to a battery thickness measuring device and processing equipment. Background Art

[0002] With the continuous development of battery production technology and the continuous enrichment of battery product application scenarios, the operating requirements for each link in the battery production process are getting higher and higher. There are position requirements for the installation holes during the installation of battery modules. Therefore, a group of batteries need to be ensured to be within a certain thickness range, and then the thickness of each battery needs to be measured to determine whether the battery is qualified or grouped according to the thickness.

[0003] In the related art, when measuring the thickness of a battery, it is usually to manually hold a vernier caliper to measure the thickness value of the battery one by one. There is often a problem that the deviation value of the battery measurement is large due to manual operation differences, which in turn affects the production accuracy of the battery. Summary of the Utility Model

[0004] Based on this, it is necessary to provide a battery thickness measuring device and processing equipment for the above technical problems.

[0005] A battery thickness measuring device includes:

[0006] A support mechanism, including a pressing and installing component and a battery carrying component;

[0007] A pressing mechanism is arranged on the pressing and installing component. The pressing mechanism includes a pressing component and a pressure feedback component. The pressure feedback component is connected to the pressing component, and the pressing component can drive the pressure feedback component to press on the battery located on the battery carrying component;

[0008] A thickness measuring unit is connected to the pressing component and can measure the thickness of the battery in a pressed state.

[0009] In one embodiment, the pressing component includes a pressure driving member, a floating joint, and a lower thickness measuring plate. The pressure driving member is connected to the lower thickness measuring plate through the floating joint, and the pressure driving member can drive the floating joint and the lower thickness measuring plate to move in the vertical direction.

[0010] In one embodiment, the pressing component further includes a position sensing sheet metal, a guide post, and a limit connecting plate. The limit connecting plate is arranged around the pressure driving member. The position sensing sheet metal is arranged on both sides of the limit connecting plate. One end of the guide post is connected to the limit connecting plate, and the other end of the guide post is connected to the lower thickness measuring plate.

[0011] In one embodiment, the pressing assembly further includes a grooved photoelectric sensor and a grooved photoelectric sensor mounting plate. The grooved photoelectric sensor is disposed on the grooved photoelectric sensor mounting plate, and the grooved photoelectric sensor mounting plate is connected to the guiding column.

[0012] In one embodiment, the pressure feedback assembly includes a pressure sensor, an insulating mounting plate, and a pressing insulating plate. One end of the pressure sensor is connected to the insulating mounting plate, the other end of the pressure sensor is connected to the thickness measuring lower pressing plate, the pressing insulating plate is connected to the insulating mounting plate, and the pressing insulating plate can be pressed against the battery located on the battery carrying assembly under the action of the pressing assembly.

[0013] In one embodiment, the thickness measuring unit includes a sensor mounting block and a displacement sensor. The displacement sensor is disposed on the sensor mounting block, and the sensor mounting block is connected to the thickness measuring lower pressing plate.

[0014] In one embodiment, the battery carrying assembly includes a limiting block, a material presence sensor, and a battery insulating plate. The limiting block and the material presence sensor are disposed on the battery insulating plate. The limiting block can abut against the side surface of the battery, and the material presence sensor can sense the battery located on the battery insulating plate.

[0015] In one embodiment, the support mechanism further includes a load-bearing assembly. The battery carrying assembly further includes a carrying column and a carrying mounting plate. The carrying mounting plate is connected to the battery insulating plate. One end of the carrying column is connected to the carrying mounting plate, and the other end of the carrying column is connected to the load-bearing assembly.

[0016] In one embodiment, the pressing and mounting assembly includes a support column, a reinforcing rib, a pressing mounting plate, and a column mounting plate. The reinforcing rib is disposed on the pressing mounting plate. One end of the support column is connected to the pressing mounting plate, the other end of the support column is connected to the column mounting plate, and the column mounting plate is disposed on the load-bearing assembly.

[0017] A processing device includes:

[0018] The battery thickness measuring device as described above.

[0019] The technical effects of the embodiments provided in this application are as follows:

[0020] When measuring the thickness of the battery cell with the above-mentioned battery thickness measuring device, the battery carrying component in the support mechanism receives the battery from the outside. The pressing component of the pressing and mounting component arranged in the support mechanism drives the pressure feedback component connected thereto to move until it presses on the battery located in the battery carrying component of the support mechanism. At the same time, the thickness measuring unit connected to the pressing component measures the thickness of the battery in the pressed state, thereby realizing the measurement of the battery thickness, effectively improving the problem of large deviation values in battery measurement caused by manual operation differences in the case of manually holding a vernier caliper to measure the thickness values of the batteries one by one. Thus, while improving the stability of battery thickness measurement, the efficiency of battery thickness measurement is enhanced, and the battery production accuracy is effectively guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0022] Figure 1 It is a schematic structural diagram of a battery thickness measuring device in an embodiment;

[0023] Figure 2 It is a schematic structural diagram of the specific structure of the battery carrying component 140 in an embodiment;

[0024] Figure 3 It is a schematic structural diagram of the specific structure of the pressing and mounting component 120 in an embodiment;

[0025] Figure 4 It is a schematic structural diagram of the specific structure of the pressing component 220 in an embodiment;

[0026] Figure 5 It is a schematic structural diagram of the specific structure of the pressure feedback component 240 in an embodiment;

[0027] Figure 6 It is a schematic structural diagram of the specific structure of the thickness measuring unit 30 in an embodiment. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] In order to make the purpose, technical solutions and advantages of the present application clearer, the following will further describe the present application in detail with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0029] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0030] It should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.

[0031] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, "a plurality of" means two or more unless otherwise specifically defined.

[0032] Figure 1 , which is a schematic structural diagram of a battery thickness measuring device in an embodiment.

[0033] In this embodiment, as Figure 1 shown, the battery thickness measuring device includes a support mechanism 10, a pressing mechanism 20, and a thickness measuring unit 30.

[0034] The support mechanism 10 includes a pressing and mounting assembly 120, a battery carrying assembly 140, and a load-bearing assembly 160.

[0035] The support mechanism 10 can be a functional structure connected to the pressing mechanism 20 and the thickness measuring unit 30, and capable of providing a supporting force for the pressing mechanism 20 and the thickness measuring unit 30. The pressing and mounting assembly 120 can be a functional assembly connected to the pressing mechanism 20 and capable of providing a supporting force for the pressing mechanism 20. The battery carrying assembly 140 can be a functional assembly disposed on the load-bearing assembly 160 and capable of carrying the battery and limiting the battery. The load-bearing assembly 160 can be a functional assembly connected to the pressing and mounting assembly 120 and the battery carrying assembly 140, and capable of carrying the pressing and mounting assembly 120 and the battery carrying assembly 140. Optionally, the pressing and mounting assembly 120 can be a pressing and mounting frame. The battery carrying assembly 140 can be a battery carrier. The load-bearing assembly 160 can be a load-bearing bottom plate.

[0036] Optionally, as Figure 2As shown, the battery carrier assembly 140 includes a limit block 1410, a material presence sensor 1420, a battery insulation board 1430, a carrier column 1440, and a carrier mounting plate 1450. The limit block 1410 and the material presence sensor 1420 are disposed on the battery insulation board 1430. The limit block 1410 can abut against the side of the battery, and the material presence sensor 1420 can sense the battery located on the battery insulation board 1430. The carrier mounting plate 1450 is connected to the battery insulation board 1430. One end of the carrier column 1440 is connected to the carrier mounting plate 1450, and the other end of the carrier column 1440 is connected to the load-bearing assembly 160.

[0037] Through the cooperative action of the components in the battery carrier assembly 140, it is possible to determine whether there is a battery in the battery carrier assembly 140 and feedback it to the control system, and provide load-bearing support and limiting functions for the battery when the battery is present.

[0038] Optionally, as Figure 3 shown, the pressing and mounting assembly 120 includes a support column 1210, a reinforcing rib 1220, a pressing and mounting plate 1230, and a column mounting plate 1240. The reinforcing rib 1220 is disposed on the pressing and mounting plate 1230. One end of the support column 1210 is connected to the pressing and mounting plate 1230, and the other end of the support column 1210 is connected to the column mounting plate 1240. The column mounting plate 1240 is disposed on the load-bearing assembly 160.

[0039] Through the cooperative action of the components in the pressing and mounting assembly 120, the support rigidity of the pressing mechanism 20 can be improved, enabling it to withstand the reaction force during pressing without deformation, thereby ensuring the support stability of the pressing mechanism 20.

[0040] The pressing mechanism 20 is disposed on the pressing and mounting assembly 120. The pressing mechanism 20 includes a pressing assembly 220 and a pressure feedback assembly 240. The pressure feedback assembly 240 is connected to the pressing assembly 220. The pressing assembly 220 can drive the pressure feedback assembly 240 to press against the battery located in the battery carrier assembly 140.

[0041] The pressing mechanism 20 can be a functional mechanism disposed on the pressing and mounting assembly 120 that can approach and press against the battery located in the battery carrier assembly 140. The pressing assembly 220 can be a functional component connected to the pressure feedback assembly 240 and the pressing and mounting assembly 120 that can drive the pressure feedback assembly 240 to press against the battery located in the battery carrier assembly 140. The pressing feedback assembly can be a functional component connected to the pressing assembly 220 that can approach and abut against the battery located in the battery carrier assembly 140 under the action of the pressing assembly 220.

[0042] Optionally, as Figure 4As shown in the figure, the pressing assembly 220 includes a pressure driving member 2210, a floating joint 2220, a lower thickness measuring pressing plate 2230, a position sensing sheet metal 2240, a guide post 2250, a limit connecting plate 2260, a groove-shaped optoelectronic device 2270 and a groove-shaped optoelectronic device mounting plate 2280. The pressure driving member 2210 is connected to the lower thickness measuring pressing plate 2230 through the floating joint 2220, and the pressure driving member 2210 can drive the floating joint 2220 and the lower thickness measuring pressing plate 2230 to move in the vertical direction. The limit connecting plate 2260 is arranged around the pressure driving member 2210. The position sensing sheet metal 2240 is arranged on both sides of the limit connecting plate 2260. One end of the guide post 2250 is connected to the limit connecting plate 2260, and the other end of the guide post 2250 is connected to the lower thickness measuring pressing plate 2230. The groove-shaped optoelectronic device 2270 is arranged on the groove-shaped optoelectronic device mounting plate 2280, and the groove-shaped optoelectronic device mounting plate 2280 is connected to the guide post 2250. Optionally, the pressure driving member 2210 includes a servo motor 2211 and a servo cylinder 2212.

[0043] It should be noted that the servo motor 2211 and the servo cylinder 2212 provide the pressing force required for thickness measurement to ensure that the thickness measurement pressure meets the requirements during battery thickness measurement; the connection method of the servo cylinder 2212 to the lower thickness measuring pressing plate 2230 through the floating joint 2220 can eliminate certain deviations and ensure smooth extension and retraction of the servo cylinder 2212; the position sensing sheet metal 2240 forms an integral body with the connecting plate, the guide post and the lower thickness measuring pressing plate 2230, and provides position feedback when the servo cylinder 2212 presses down and retracts to prevent the battery from being damaged due to excessive extension.

[0044] Optionally, as Figure 5 shown, the pressure feedback assembly 240 includes a pressure sensor 2410, an insulating mounting plate 2420 and a pressing insulating plate 2430. One end of the pressure sensor 2410 is connected to the insulating mounting plate 2420, and the other end of the pressure sensor 2410 is connected to the lower thickness measuring pressing plate 2230. The pressing insulating plate 2430 is connected to the insulating mounting plate 2420, and the pressing insulating plate 2430 can be pressed against the battery located in the battery carrying assembly 140 under the action of the pressing assembly 220.

[0045] It should be noted that through the combined action of the components in the pressure feedback assembly 240, the pressure magnitude during the pressing process is collected in real time and fed back to the control system. The control system gives a signal as to whether the servo motor 2211 continues to act and press down, making the entire pressing process form a closed loop, improving the control accuracy and preventing the battery from being damaged due to overpressure of the pressing mechanism 20.

[0046] The thickness measuring unit 30 is connected to the pressing assembly 220 and can measure the thickness of the battery in the pressed state.

[0047] The thickness measurement unit 30 can be disposed on one side of the pressing assembly 220, and can measure the thickness of the battery in a compressed state when the pressing feedback assembly presses on the battery located in the battery carrying assembly 140. Optionally, as Figure 6 shown, the thickness measurement unit 30 includes a sensor mounting block 320 and a displacement sensor 340. The displacement sensor 340 is disposed on the sensor mounting block 320, and the sensor mounting block 320 is connected to the lower pressing plate 2230 of the thickness measurement. Optionally, the displacement sensor 340 can be a laser displacement sensor.

[0048] It should be noted that after the entire pressing operation is completed, the control system gives a signal, and the displacement sensor 340 emits light to measure the distance between the battery insulating plate 1430 and the laser, and feeds it back to the control system for calculation to obtain the battery thickness; by using a laser displacement sensor, higher measurement accuracy can be obtained while reducing the ranging time.

[0049] The battery is transported to the load-bearing assembly 160 in the support mechanism 10 through the upper step conveyor mechanism. After the material presence sensor 1420 in the battery carrying assembly 140 senses the presence of material, the control system outputs a signal to the pressing assembly 220 in the pressing mechanism 20. The servo motor 2211 in the pressing assembly 220 drives the servo cylinder 2212 to press towards the battery, and the pressure sensor 2410 in the pressing feedback assembly monitors the pressure value acting on the battery in real time until the pressure value is stabilized at the standard pressure value set by the control system; when the groove-shaped photoelectric sensor 2270 in the pressing assembly 220 senses the extreme position and the pressure feedback by the pressure sensor 2410 does not reach the pressure requirement for thickness measurement, the battery will be marked as an NG battery; when the pressure feedback by the pressure sensor 2410 reaches the pressure requirement for thickness measurement and the groove-shaped photoelectric sensor 2270 is not triggered, the displacement sensor 340 is activated to measure the thickness of the battery and the result is returned to the control system, and the control system determines whether the battery meets the thickness requirement range.

[0050] This application also provides a processing device, which includes the battery thickness measurement device in the above-mentioned embodiment.

[0051] The division of each module in the above battery thickness measurement device is only for illustrative purposes. In other embodiments, the battery thickness measurement device can be divided into different modules as needed to complete all or part of the functions of the above battery thickness measurement device.

[0052] The battery thickness measurement device and processing equipment provided by the above embodiments, when measuring the thickness of the battery cell, the battery carrying component in the support mechanism receives the battery from the outside, and the pressing component of the pressing and mounting component arranged in the support mechanism drives the pressure feedback component connected thereto to move until it presses on the battery located in the battery carrying component in the support mechanism. At the same time, the thickness measurement unit connected to the pressing component measures the thickness of the battery in the pressed state, so as to realize the measurement of the battery thickness, effectively improving the problem of large deviation values in battery measurement caused by manual operation differences in the case of manually holding a vernier caliper to measure the thickness values of the batteries one by one. Thus, while improving the stability of battery thickness measurement, the efficiency of battery thickness measurement is improved, effectively ensuring the production accuracy of the battery, and having important economic value and practical value for popularization.

[0053] The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.

[0054] The above embodiments only represent several implementation manners of the present application, and the description is relatively specific and detailed, but it should not be understood as a limitation to the scope of the patent application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several deformations and improvements can still be made, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the appended claims.

Claims

1. A battery thickness measuring device, characterized in that, Comprising: A support mechanism, including a pressing and mounting assembly and a battery carrying assembly; A pressing mechanism, disposed on the pressing and mounting assembly, the pressing mechanism including a pressing assembly and a pressure feedback assembly, the pressure feedback assembly being connected to the pressing assembly, and the pressing assembly being capable of driving the pressure feedback assembly to press against a battery located on the battery carrying assembly; A thickness measuring unit, connected to the pressing assembly, capable of measuring the thickness of a battery in a pressed state.

2. The battery thickness measuring device according to claim 1, wherein The pressing assembly includes a pressure driving member, a floating joint, and a lower thickness measuring pressing plate, the pressure driving member being connected to the lower thickness measuring pressing plate through the floating joint, and the pressure driving member being capable of driving the floating joint and the lower thickness measuring pressing plate to move in the vertical direction.

3. The battery thickness measuring device according to claim 2, wherein The pressing assembly further includes a position sensing sheet metal, a guide post, and a limit connection plate, the limit connection plate being disposed around the pressure driving member, the position sensing sheet metal being disposed on both sides of the limit connection plate, one end of the guide post being connected to the limit connection plate, and the other end of the guide post being connected to the lower thickness measuring pressing plate.

4. The battery thickness measuring device according to claim 3, wherein The pressing assembly further includes a grooved photoelectric and a grooved photoelectric mounting plate, the grooved photoelectric being disposed on the grooved photoelectric mounting plate, and the grooved photoelectric mounting plate being connected to the guide post.

5. The battery thickness measuring device according to claim 2, characterized in that, The pressure feedback assembly includes a pressure sensor, an insulating mounting plate, and a pressing insulating plate, one end of the pressure sensor being connected to the insulating mounting plate, the other end of the pressure sensor being connected to the lower thickness measuring pressing plate, the pressing insulating plate being connected to the insulating mounting plate, and the pressing insulating plate being capable of pressing against a battery located on the battery carrying assembly under the action of the pressing assembly.

6. The battery thickness measuring device according to claim 5, wherein, The thickness measuring unit includes a sensor mounting block and a displacement sensor, the displacement sensor being disposed on the sensor mounting block, and the sensor mounting block being connected to the lower thickness measuring pressing plate.

7. The battery thickness measuring device according to any one of claims 1 to 6, characterized in that, The battery carrying assembly includes a limit block, a material presence sensing member, and a battery insulating plate, the limit block and the material presence sensing member being disposed on the battery insulating plate, the limit block being capable of abutting against the side surface of the battery, and the material presence sensing member being capable of sensing a battery located on the battery insulating plate.

8. The battery thickness measuring device according to claim 7, wherein, The support mechanism further includes a load-bearing assembly, the battery carrying assembly further includes a load-bearing column and a load-bearing mounting plate, the load-bearing mounting plate being connected to the battery insulating plate, one end of the load-bearing column being connected to the load-bearing mounting plate, and the other end of the load-bearing column being connected to the load-bearing assembly.

9. The battery thickness measuring device according to claim 8, wherein, The pressing and mounting assembly includes a support column, a reinforcing rib, a pressing mounting plate, and a column mounting plate, the reinforcing rib being disposed on the pressing mounting plate, one end of the support column being connected to the pressing mounting plate, the other end of the support column being connected to the column mounting plate, and the column mounting plate being disposed on the load-bearing assembly.

10. A processing device, characterized in that, Comprising: The battery thickness measuring device according to any one of claims 1 to 9.