Low collar shape error intelligent detection platform

By introducing a telescopic cylinder-driven placement plate and slider chute structure into the low-axis ring detection device, combined with elastic airbags and flexible clamping plates, the automatic clamping and rapid positioning of the low-axis ring is achieved, which solves the problems of waste of manpower and material resources and low detection efficiency in the prior art, and improves the detection efficiency and automation level.

CN223077645UActive Publication Date: 2025-07-08HANGZHOU ERTIAN MASCH CO LTD
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Patent Information

Application Number
CN202421992877.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-07-08
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing low-collar detection device wastes manpower and material resources during the inspection process, and the reciprocating disassembly reduces the detection efficiency.

Method used

The slid chute structure with telescopic cylinder drive and a symmetrically arranged slider, combined with elastic airbag and flexible clamping plate, realizes automatic clamping and rapid positioning of the low shaft collar, reducing manual disassembly operation.

Benefits of technology

It improves the inspection efficiency, reduces the disassembly and assembly burden of staff, prevents wear of the low shaft collar during the clamping process, and improves the degree of automation of inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a low collar shape error intelligent detection platform, relates to the low collar field, and comprises a pedestal and a detection bench, the detection bench is internally provided with a groove, a placing plate is arranged in the groove in an up-down sliding manner, the placing plate is provided with a slide groove, and slide blocks are symmetrically arranged in the slide groove; clamping plates are arranged at the tops of the sliding blocks, supporting rods are hinged to the bottom ends of the sliding blocks, and the other ends of the supporting rods are located in the grooves in a hinged mode. According to the utility model, the sliding block drives the clamping plate to slide towards the inner side, so that the low collar can be clamped, the low collar can be quickly positioned in the clamping process of the clamping plate, after subsequent detection is completed, the telescopic cylinder drives the placing plate to slide downwards and reset, and the clamping plate slides towards the two sides to release the limiting of the low collar at the moment, so that the low collar can be quickly positioned. In the process, the overall detection efficiency is improved, and the dismounting burden of workers on the low collar is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of low shaft rings, and particularly to an intelligent detection platform for the shape error of low shaft rings. Background Technique

[0002] A low shaft ring is a separate annular part that can be sleeved onto a shaft and has the same function as a shaft shoulder. A shaft shoulder refers to the part of a stepped shaft where the cross-sectional dimensions change. The low shaft ring serves to position the parts on the shaft, improving the assembly efficiency of shaft parts. Currently, during the production and processing of low shaft rings, it is necessary to detect the inner and outer circles of the low shaft rings.

[0003] Most of the existing low shaft ring detection devices are such that workers place the low shaft ring on the detection platform, then fix it through a clamping assembly, and detect the shape of its inner and outer circles through the detection assembly on the top of the detection platform. After the detection is completed, the workers disassemble the clamping assembly, and then detect another group of low shaft rings, repeating the above work process until all low shaft rings are detected.

[0004] To sum up, the above structure is too wasteful of manpower and material resources during the detection process, and greatly reduces the overall detection efficiency during the reciprocating disassembly of the low shaft rings. Content of the Utility Model

[0005] Based on this, the purpose of the present utility model is to provide an intelligent detection platform for the shape error of low shaft rings to solve the technical problems of being too wasteful of manpower and material resources during the detection process and greatly reducing the overall detection efficiency during the reciprocating disassembly of the low shaft rings.

[0006] To achieve the above purpose, the present utility model provides the following technical solution: An intelligent detection platform for the shape error of low shaft rings, including a base and a detection table. A groove is provided inside the detection table, and a placement plate is slidably arranged up and down inside the groove. A chute is opened on the placement plate, and sliders are symmetrically arranged inside the chute. Clamping plates are arranged on the tops of the sliders, and support rods are hinged to the bottoms of the sliders. The other ends of the support rods are hinged inside the groove.

[0007] By adopting the above technical solution, by driving the placement plate to move upward, at this time the sliders will drive the clamping plates to slide inwards, thereby realizing the clamping work of the low shaft ring. At the same time, the sliders are symmetrically arranged on the placement plate, so the low shaft ring can also be quickly positioned during the clamping process of the clamping plates. After the subsequent detection is completed, the telescopic cylinder drives the placement plate to slide downward and reset. At this time, the clamping plates will slide to both sides to release the limit on the low shaft ring. This process speeds up the overall detection efficiency and reduces the disassembly and assembly burden of the workers on the low shaft ring.

[0008] The present utility model is further configured such that a telescopic cylinder is installed inside the base, and the output end of the telescopic cylinder penetrates into the groove and is connected to a placement plate.

[0009] By adopting the above technical solution, under the action of the telescopic cylinder, it is convenient to drive the placement plate in the groove to slide up and down. During this process, it is convenient for the staff to adjust the clamping distance of the clamping plate according to the size of the low shaft ring, improving the overall practicality of the device.

[0010] The present utility model is further configured such that a clamping plate is detachably arranged inside the clamping plate, and the outer side of the clamping plate is flexibly arranged.

[0011] By adopting the above technical solution, under the action of the clamping plate, it can prevent the clamping plate from directly contacting the outer wall of the low shaft ring. During this process, it can prevent the clamping plate from causing a certain degree of wear to the outer wall of the low shaft ring during the clamping process.

[0012] The present utility model is further configured such that an elastic airbag is arranged on one side of the slider in the chute, one end of the elastic airbag is connected to a trachea, and the other end of the trachea is communicated with the clamping plate.

[0013] By adopting the above technical solution, during the process of the telescopic cylinder driving the placement plate to move upward, the slider will squeeze the elastic airbag in one side of the chute. At this time, the gas in the elastic airbag will pass through the trachea and go into the clamping plate. At this time, the clamping plate is in an inflated state, which is convenient for tightly clamping the low shaft ring with an irregular outer wall. At the same time, during the subsequent process of the telescopic cylinder driving the placement plate to slide downward, the elastic airbag will reset under its own action, and the gas in the clamping plate will be pumped back into the elastic airbag again, making the clamping plate in a deflated state. At this time, it can prevent the clamping plate from being worn when the low shaft ring is disassembled.

[0014] The present utility model is further configured such that an air inlet is arranged at the bottom of the elastic airbag, and one-way valves are arranged in both the air inlet and the trachea.

[0015] By adopting the above technical solution, when the elastic airbag is squeezed to one side, the one-way valve at the air inlet is closed, and the one-way valve in the trachea is opened. At this time, the gas in the elastic airbag can be discharged to the trachea. During the subsequent reset process, the one-way valve at the air inlet is opened, and the one-way valve in the trachea is closed. During this process, the leaked gas in the elastic airbag can be replenished again, ensuring that the clamping plate is always in an inflated state subsequently.

[0016] The present utility model is further configured such that a detection component is arranged on the top of the base on one side of the placement plate.

[0017] By adopting the above technical solution, under the action of the detection component, it can realize the rapid detection of the low shaft ring on the lifted placement plate.

[0018] The utility model is further configured such that a limiting mechanism is provided between the slider and the sliding groove.

[0019] By adopting the above technical solution, the limiting mechanism ensures the stability of the slider sliding in the sliding groove, enabling it to always slide in a horizontal state.

[0020] The utility model is further configured such that the depth of the groove is the same as the thickness of the placement plate.

[0021] By adopting the above technical solution, it is ensured that when the placement plate is retracted into the groove later, the staff can smoothly remove the low shaft collar.

[0022] In summary, the utility model mainly has the following beneficial effects:

[0023] In the utility model, a placement plate is slidably arranged on the detection table. The staff places the low shaft collar to be detected on the placement plate, and then starts the telescopic cylinder at the bottom to drive the placement plate to move upward. At this time, the slider will drive the clamping plate to slide inward, thereby realizing the clamping work on the low shaft collar. At the same time, the sliders on the placement plate are symmetrically arranged. Therefore, during the clamping process of the clamping plate, the low shaft collar can also be quickly positioned. After the subsequent detection is completed, the telescopic cylinder drives the placement plate to slide downward and reset. At this time, the clamping plates will slide to both sides to release the limit on the low shaft collar. This process speeds up the overall detection efficiency and reduces the disassembly and assembly burden of the staff on the low shaft collar. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a perspective view of the utility model;

[0025] Figure 2 is a cross-sectional view of the utility model;

[0026] Figure 3 is the utility model Figure 2 an enlarged view of A in;

[0027] Figure 4 is a partial structural schematic diagram of the second embodiment of the utility model.

[0028] In the figure: 1, base; 2, detection table; 3, groove; 4, placement plate; 5, detection component; 6, clamping plate; 7, support rod; 8, clamping plate; 9, telescopic cylinder; 10, slider; 11, sliding groove; 12, air pipe; 13, elastic airbag. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model, and should not be construed as limiting the present utility model.

[0030] The embodiments of the present utility model will be described below according to its overall structure.

[0031] Embodiment 1

[0032] An intelligent detection platform for low shaft ring shape error, as Figures 1-3 shown, includes a base 1, a detection table 2, a detection component 5, a clamping mechanism and a sliding setting. By providing a groove 3 in the detection table 2, and a placement plate 4 is slidably arranged up and down in the groove 3. The staff places the low shaft ring to be detected on the top of the placement plate 4. Since a telescopic cylinder 9 is installed in the base 1, and the output end of the telescopic cylinder 9 penetrates into the groove 3 and is connected to the placement plate 4. Under the action of the telescopic cylinder 9, it is convenient to drive the placement plate 4 in the groove 3 to slide up and down. In this process, it is convenient for the staff to adjust the clamping distance of the clamping plate according to the size of the low shaft ring, improving the overall practicability of the device. At the same time, a chute 11 is provided on the placement plate 4, and sliding blocks 10 are symmetrically arranged in the chute 11. The tops of the sliding blocks 10 are provided with clamping plates 6, and the bottom ends of the sliding blocks 10 are hinged with support rods 7. The other ends of the support rods 7 are hinged in the groove 3. Then start the telescopic cylinder 9 at the bottom to drive the placement plate 4 to move upward. At this time, the sliding blocks 10 will drive the clamping plates 8 to slide inward, thereby realizing the clamping work on the low shaft ring. At the same time, the sliding blocks 10 are symmetrically arranged on the placement plate 4. Therefore, the low shaft ring can also be quickly positioned during the clamping process of the clamping plates 8. And a detection component 5 is arranged on the top of the base 1 at one side of the placement plate 4. Under the action of the detection component 5, the low shaft ring on the lifted placement plate 4 can be quickly detected. After the detection is completed, the staff controls the telescopic cylinder 9 to slide downward and reset. At this time, the clamping plates 6 will slide to both sides to release the limit on the low shaft ring. In this process, the overall detection efficiency is increased, and the disassembly and assembly burden of the staff on the low shaft ring is reduced.

[0033] Please refer to Figure 1 and Figure 2 , a clamping plate 8 is detachably arranged on the inner side of the clamping plate 6, and the outer side of the clamping plate 8 is flexible. Under the action of the clamping plate 8, it can prevent the clamping plate 6 from directly contacting the outer wall of the low shaft ring. In this process, it can prevent the clamping plate 6 from causing a certain degree of wear on the outer wall of the low shaft ring during the clamping process.

[0034] Embodiment 2

[0035] As Figure 4An intelligent detection platform with low collar shape error shown in the figure has an overall structure similar to that of the first embodiment. Among them, an elastic airbag 13 is arranged on one side of the slider 10 in the sliding groove 11. One end of the elastic airbag 13 is connected with an air pipe 12, and the other end of the air pipe 12 is communicated with the clamping plate 8. During the process of the telescopic cylinder 9 driving the placement plate 4 to move upward, the slider 10 will squeeze the elastic airbag 13 in the sliding groove 11 on one side. At this time, the gas in the elastic airbag 13 will pass through the air pipe 12 and flow into the clamping plate 8. At this time, the clamping plate 8 is in an inflated state, which is convenient for tightly clamping the low collar with an irregular outer wall. At the same time, during the subsequent process of the telescopic cylinder 9 driving the placement plate 4 to slide downward, the elastic airbag 13 will reset under its own action, and the gas in the clamping plate 8 will be pumped back into the elastic airbag 13 again, making the clamping plate 8 in a deflated state. At this time, it can prevent the clamping plate from being worn when disassembling the low collar.

[0036] The working principle of the present utility model is as follows: When in use, the low collar to be detected is placed on the top of the placement plate 4. Subsequently, the staff starts the telescopic cylinder 9. Under the action of the telescopic cylinder 9, the placement plate 4 is driven to slide upward. At this time, under the action of the slider 10, it moves to one side of the sliding groove 11, thereby realizing driving the clamping plate 6 to position and clamp the low collar. After the low collar is detected by the detection component 5, the telescopic cylinder 9 will drive the placement plate 4 to slide downward and reset. At this time, the clamping plate 6 will release the limiting work on the low collar, thereby realizing the improvement of the overall disassembly and assembly efficiency.

[0037] Although the embodiments of the present utility model have been shown and described, the specific embodiments are only explanations of the present utility model and not limitations thereof. The specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can make modifications, substitutions and variations that do not contribute creatively to the embodiments according to needs, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.

Claims

1. An intelligent detection platform for low shaft collar shape error, comprising a base (1) and a detection table (2), characterized in that: A groove (3) is provided inside the inspection table (2), and a placement plate (4) is slidably arranged up and down inside the groove (3). A chute (11) is formed in the placement plate (4), and sliders (10) are symmetrically arranged inside the chute (11). Clamping plates (6) are arranged at the tops of the sliders (10), and support rods (7) are hinged to the bottom ends of the sliders (10). The other ends of the support rods (7) are hinged inside the groove (3).

2. The intelligent detection platform for low shaft collar shape error according to claim 1, characterized in that: A telescopic cylinder (9) is installed inside the base (1), and the output end of the telescopic cylinder (9) penetrates into the groove (3) and is connected to the placement plate (4).

3. An intelligent detection platform for low shaft collar shape error according to claim 1, characterized in that: A clamping plate (8) is detachably arranged inside the clamping plate (6), and the outside of the clamping plate (8) is flexible.

4. An intelligent detection platform for low shaft collar shape error according to claim 3, characterized in that: An elastic airbag (13) is arranged on one side of the slider (10) inside the chute (11). One end of the elastic airbag (13) is connected to an air pipe (12), and the other end of the air pipe (12) communicates with the clamping plate (8).

5. An intelligent detection platform for low shaft collar shape error according to claim 4, characterized in that: An air inlet is arranged at the bottom of the elastic airbag (13), and one-way valves are arranged in both the air inlet and the air pipe (12).

6. The intelligent detection platform for low shaft collar shape error according to claim 1, characterized in that: An inspection component (5) is arranged on the top of the base (1) on one side of the placement plate (4).

7. An intelligent detection platform for low shaft collar shape error according to claim 1, characterized in that: A limiting mechanism is arranged between the slider (10) and the chute (11).

8. An intelligent detection platform for low shaft collar shape error according to claim 1, characterized in that: The depth of the groove (3) is the same as the thickness of the placement plate (4).