Release agent spraying quality detection device convenient for water circulation
By designing a spray quality detection device for water circulation, the problem of spray liquid cannot be recycled is solved, and efficient detection of spray quality and resource conservation is achieved.
Patent Information
- Application Number
- CN202422016603.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-20
AI Technical Summary
In the prior art, the release agent spray quality detection device cannot realize the rapid recycling of spray liquid, resulting in waste of resources.
A device including a equipment box, a spray plate, a detection mechanism and a water circulation mechanism is designed to realize the recycling of spray liquid through a return box and a mixing box, and combine the position switching of the vertical plate and the arc plate to detect the spray pressure and range using a pressure sensor.
Reuse of spray liquid is realized, accurate spray quality inspection data is provided, and resource waste is reduced.
Smart Images

Figure CN223077867U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of demoulding agent spraying quality, in particular to a demoulding agent spraying quality detection device facilitating water circulation. Background Technique
[0002] The demoulding agent is a chemical assistant widely used in industrial production, mainly used to help the product smoothly demould from the mold, avoid adhesion between the product and the mold, ensure the smooth progress of the production process and the stability of the product quality. Poor spraying quality of the demoulding agent will exacerbate the wear of the mold. The spraying effect of the demoulding agent depends on multiple factors, including the type of demoulding agent, the performance of the spraying system, the spraying process parameters, and the characteristics of the demoulded material, etc. Among them, parameters such as the nozzle design, spraying pressure, and spraying speed of the spraying system directly affect the spraying quality. Therefore, the spraying quality can be detected by detecting the spraying performance and range of the spray rod. However, when detecting the spraying quality of the spray rod in the prior art, the test liquid cannot be quickly recycled, resulting in certain resource waste during repeated tests. Content of the Utility Model
[0003] The purpose of the utility model is to provide a demoulding agent spraying quality detection device facilitating water circulation to solve the problems put forward in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical solution: A demoulding agent spraying quality detection device facilitating water circulation, comprising:
[0005] An equipment box, which is a box body with a liquid collecting funnel inside;
[0006] A spraying plate, which is rotatably placed above the liquid collecting funnel, and a plurality of spray heads are equidistantly installed on the outer side of the spraying plate;
[0007] A detection mechanism, which is placed inside the equipment box. The detection mechanism includes a vertical plate and an arc plate rotatably placed inside the equipment box. Pressure sensors are fixedly connected to the outer sides of the vertical plate and the arc plate, used to detect the spraying pressure and range;
[0008] A water circulation mechanism, which is placed below the liquid collecting funnel. The water circulation mechanism includes a return box communicated with the liquid collecting funnel and a mixing box fixedly connected to one side of the return box. A hollow stirring shaft is rotatably connected inside the mixing box, and a plurality of cleaning spray heads for cleaning are fixedly connected to the outer side of the hollow stirring shaft.
[0009] Preferably, a second motor is fixedly connected to the top of the equipment box. The output end of the second motor is fixedly connected to a rotating disk. A mounting rod is fixedly connected to the bottom of the rotating disk. The spraying plate is detachably installed at the bottom of the mounting rod.
[0010] Preferably, a first motor is fixedly connected to the top of the equipment box, the output end of the first motor is fixedly connected to an arc-shaped plate, and the arc-shaped plate is fixedly connected to a vertical plate.
[0011] Preferably, the reflux box is fixedly connected inside the equipment box, and the hollow stirring shaft penetrates through one end of the mixing box and extends into the reflux box.
[0012] Preferably, the spray plate is of a hollow structure, water pumps are fixedly connected to the bottoms of both the reflux box and the mixing box, the input ends of the water pumps are connected to the mixing box through pipelines, and the output ends of the water pumps are connected to the spray plate through pipelines.
[0013] Preferably, a plurality of stirring rods are fixedly connected to the outer side of the hollow stirring shaft at equal intervals, and a rotary joint is fixedly connected to the end of the hollow stirring shaft.
[0014] Preferably, a driving motor is fixedly connected to the bottom of the mixing box, and the output end of the driving motor is in transmission connection with the hollow stirring shaft through a transmission belt assembly.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: Through the reflux box and the mixing box, the equipment realizes the recycling of the liquid after spray detection. The release agent liquid after spraying is collected by the reflux box and reused to realize repeated test detection; the position switching of the vertical plate and the arc-shaped plate, combined with the pressure sensors fixed on the outer sides thereof, can detect the pressure changes of spraying at different positions, so as to detect the spraying intensity and range, and provide effective measurement data for the detection of spraying quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the present utility model;
[0017] Figure 2 is a schematic structural diagram of the rotary disk of the present utility model;
[0018] Figure 3 is a schematic structural diagram of the arc-shaped plate of the present utility model;
[0019] Figure 4 is a schematic structural diagram of the hollow stirring shaft of the present utility model.
[0020] In the figure: 1, equipment box; 2, rotary disk; 3, mounting rod; 4, spray plate; 5, vertical plate; 6, liquid collecting funnel; 7, reflux box; 8, hollow stirring shaft; 9, stirring rod; 10, cleaning nozzle; 11, mixing box; 12, water pump; 13, rotary joint; 14, transmission belt assembly; 15, driving motor; 16, first motor; 17, second motor; 18, arc-shaped plate; 19, pressure sensor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figure 1 、 2 As shown in Figures 3 and 4, the present utility model provides a technical solution: a demoulding agent spraying quality detection device facilitating water circulation, including: an equipment box 1, a support plate is arranged in the middle of the equipment box 1, and the support plate divides the equipment box 1 into upper and lower layers. The equipment box 1 is a box body with a liquid collecting funnel 6 fixedly connected inside, and the liquid collecting funnel 6 is installed in the upper layer of the equipment box 1; a spraying plate 4 is rotatably placed above the liquid collecting funnel 6, and a plurality of spray heads are equidistantly installed on the outer side of the spraying plate 4; a detection mechanism is arranged in the equipment box 1, and the detection mechanism includes a vertical plate 5 and an arc plate 18 rotatably placed inside the equipment box 1. Pressure sensors 19 are fixedly connected to the outer sides of the vertical plate 5 and the arc plate 18 for detecting the pressure and range of spraying; a water circulation mechanism is arranged below the liquid collecting funnel 6, and the water circulation mechanism includes a return box 7 communicated with the liquid collecting funnel 6 and a mixing box 11 fixedly connected to one side of the return box 7. A hollow stirring shaft 8 is rotatably connected inside the mixing box 11, and a plurality of cleaning spray heads 10 for cleaning are fixedly connected to the outer side of the hollow stirring shaft 8.
[0023] It should be noted that in the present utility model, the spraying plate 4 and the spray heads to be tested are installed at the bottom of the mounting rod 3, the demoulding agent is added from the adding port at one end of the top of the mixing box 11, and then a fixed amount of water is added into the mixing box 11. After mixing and stirring, it is sent to the spraying plate 4 through a water pump 12 and sprayed out. By switching the positions of the vertical plate 5 and the arc plate 18, the pressure of spraying at different positions is detected. According to the changes of the pressure sensors 19 at different positions, the spraying range is detected. The liquid after spraying enters the return box 7 through the liquid collecting funnel 6 and can be recycled.
[0024] Please refer to Figure 2 As shown in the figure, a second motor 17 is fixedly connected to the top of the equipment box 1. The output end of the second motor 17 is fixedly connected to a rotating disk 2. The bottom of the rotating disk 2 is fixedly connected to a mounting rod 3. The spraying plate 4 is detachably installed at the bottom of the mounting rod 3. A first motor 16 is fixedly connected to the top of the equipment box 1. The output end of the first motor 16 is fixedly connected to the arc plate 18. The arc plate 18 is fixedly connected to the vertical plate 5.
[0025] It should be noted that the present utility model simulates the surface structures of different molds through the vertical plate 5 and the arc plate 18. According to requirements, the vertical plate 5 and the arc plate 18 are switched by the first motor 16. After the mold release agent is sprayed out from the spray plate 4 and the spray heads, it is sprayed onto the arc plate 18 or the vertical plate 5. The pressure sensor 19 detects the impact force generated by the spraying to detect the spraying pressure, and detects the pressure change detected by the surrounding pressure sensors 19 to achieve the spraying range thereof.
[0026] Please refer to Figure 2 、 3 As shown in FIGS. 4, the reflux tank 7 is fixedly connected inside the equipment box 1. The hollow stirring shaft 8 penetrates through one end of the mixing tank 11 and extends into the reflux tank 7. The spray plate 4 is of a hollow structure. Water pumps 12 are fixedly connected to the bottom of both the reflux tank 7 and the mixing tank 11. The input ends of the water pumps 12 are connected to the mixing tank 11 through pipelines, and the output ends of the water pumps 12 are connected to the spray plate 4 through pipelines. A plurality of stirring rods 9 are fixedly connected to the outer side of the hollow stirring shaft 8 at equal intervals. A rotary joint 13 is fixedly connected to the end of the hollow stirring shaft 8. A driving motor 15 is fixedly connected to the bottom of the mixing tank 11. The output end of the driving motor 15 is in transmission connection with the hollow stirring shaft 8 through a transmission belt assembly 14. The transmission belt assembly 14 includes two belt pulleys and a transmission belt sleeved outside the two belt pulleys for driving the two belt pulleys. The two belt pulleys are respectively fixedly connected to the driving motor 15 and the hollow stirring shaft 8.
[0027] It should be noted that the two water pumps 12 of the present utility model can respectively spray the liquids inside the mixing tank 11 and the reflux tank 7 through the spray plate 4 and the spray heads, and then the liquid is recovered into the reflux tank 7 through the connection between the liquid collecting funnel 6 and the reflux tank 7. The undiluted solution and water to be diluted are placed in the mixing tank 11, and the driving motor 15 and the transmission belt assembly 14 are used to drive the hollow stirring shaft 8 to rotate to mix the inside of the mixing tank 11. When it is necessary to wash the inside of the mixing tank 11 and the reflux tank 7, high-pressure water is connected to the rotary joint 13, and the high-pressure water is sprayed into the mixing tank 11 and the reflux tank 7 through the hollow stirring shaft 8 and the cleaning nozzles 10 to clean the inner walls.
[0028] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front part", "center", "both ends", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0029] Furthermore, the terms "first", "second", "third", and "fourth" are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first", "second", "third", and "fourth" may explicitly or implicitly include at least one such feature.
[0030] In the present utility model, unless otherwise clearly specified and defined, terms such as "installed", "set", "connected", "fixed", "swivelly connected", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0031] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A demoulding agent spraying quality detection device facilitating water circulation, characterized in that: Including: Equipment box (1), the equipment box (1) is a box body with a liquid collecting funnel (6) inside; Spray plate (4), the spray plate (4) is rotatably placed above the liquid collecting funnel (6), and a plurality of spray heads are equidistantly installed on the outer side of the spray plate (4); Detection mechanism, the detection mechanism is placed inside the equipment box (1), the detection mechanism includes a vertical plate (5) and an arc plate (18) rotatably placed inside the equipment box (1), and pressure sensors (19) are fixedly connected to the outer sides of the vertical plate (5) and the arc plate (18) for detecting the pressure and range of spraying; Water circulation mechanism, the water circulation mechanism is placed below the liquid collecting funnel (6), the water circulation mechanism includes a return box (7) communicated with the liquid collecting funnel (6) and a mixing box (11) fixedly connected to one side of the return box (7), a hollow stirring shaft (8) is rotatably connected inside the mixing box (11), and a plurality of cleaning spray heads (10) for cleaning are fixedly connected to the outer side of the hollow stirring shaft (8).
2. The quality detection device for mold release agent spraying facilitating water circulation according to claim 1, wherein: A second motor (17) is fixedly connected to the top of the equipment box (1), the output end of the second motor (17) is fixedly connected to a rotating disk (2), an installation rod (3) is fixedly connected to the bottom of the rotating disk (2), and the spray plate (4) is detachably installed at the bottom of the installation rod (3).
3. The quality inspection device for the release agent spraying facilitating water circulation according to claim 1, wherein: A first motor (16) is fixedly connected to the top of the equipment box (1), the output end of the first motor (16) is fixedly connected to the arc plate (18), and the arc plate (18) is fixedly connected to the vertical plate (5).
4. The quality inspection device for the release agent spray facilitating water circulation according to claim 1, characterized in that: The return box (7) is fixedly connected inside the equipment box (1), and the hollow stirring shaft (8) penetrates through one end of the mixing box (11) and extends into the return box (7).
5. The quality detection device for the release agent spray facilitating water circulation according to claim 4, characterized in that: The spray plate (4) is of a hollow structure, water pumps (12) are fixedly connected to the bottoms of the return box (7) and the mixing box (11), the input ends of the water pumps (12) are connected to the mixing box (11) through pipelines, and the output ends of the water pumps (12) are connected to the spray plate (4) through pipelines.
6. The quality inspection device for the release agent spray facilitating water circulation according to claim 1, characterized in that: A plurality of stirring rods (9) are equidistantly fixedly connected to the outer side of the hollow stirring shaft (8), and a rotary joint (13) is fixedly connected to the end of the hollow stirring shaft (8).
7. The quality inspection device for the release agent spray facilitating water circulation according to claim 6, characterized in that: A driving motor (15) is fixedly connected to the bottom of the mixing box (11), and the output end of the driving motor (15) is in transmission connection with the hollow stirring shaft (8) through a transmission belt assembly (14).