Welding strength multi-point detection device
By designing a multi-point detection device for welding strength, using clamping and pushing devices and pressure sensors, rapid detection of welding support rods such as coat racks is achieved, solving the problem of low detection efficiency in the prior art and reducing labor consumption.
Patent Information
- Application Number
- CN202421807064.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-29
AI Technical Summary
In the prior art, the detection of welded support rods of structures such as coat racks requires manual tension testing, resulting in low detection efficiency and labor-consuming.
A multi-point detection device for welding strength is designed, using clamping device and push detection device, the clamping cylinder and propulsion cylinder are controlled by the controller, the support rod strength is detected by using a pressure sensor, and the warning light is used to indicate whether it is qualified or not.
It realizes one-time rapid detection of the strength of each welding support rod of the product to be tested, improves the detection efficiency and reduces labor losses.
Smart Images

Figure CN223078079U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing tooling, in particular to a multi-point detection device for welding strength. Background Art
[0002] As Figure 1 shown in the figure, the existing structure of a product to be tested, such as the connecting rod of a clothes hanger, is usually composed of a main rod 1 and multiple support rods 2. The multiple support rods are welded on both side surfaces of the main rod. After welding is completed, it is necessary to detect the welding strength of the support rods to determine whether the welding strength meets the load-bearing requirements of the support rods. Currently, this detection process requires manual operation to separately perform tensile strength tests on multiple support rods through a tensile testing machine. The entire detection process is time-consuming and laborious, consuming a large amount of manual labor and having low detection efficiency. Summary of the Utility Model
[0003] To solve the above technical problems, the utility model designs a multi-point detection device for welding strength.
[0004] The utility model adopts the following technical solutions:
[0005] A multi-point detection device for welding strength, including a workbench and a controller. A placement position for the product to be tested is arranged on the workbench. Clamping devices are respectively installed on the workbench corresponding to the welding positions of the support rods of the product to be tested, and pushing and detecting devices are respectively installed on the workbench corresponding to the positions of the support rods of the product to be tested;
[0006] The clamping device includes a base, a U-shaped limiting frame, a clamping cylinder, and a clamping block. The U-shaped limiting frame and the clamping cylinder are installed on the base. The U-shaped limiting frame is arranged corresponding to the placement position of the product to be tested. One end of the clamping block is fixedly connected to the output end of the clamping cylinder, and the product to be tested within the U-shaped limiting frame is clamped through the output of the clamping cylinder;
[0007] The pushing and detecting device includes a fixed seat, a pushing cylinder, and a pressure sensor. The pushing cylinder is installed on the fixed seat, and a pressure sensor is installed at the output end of the pushing cylinder. The pressure sensor is pressed against the support rod of the product to be tested through the output of the pushing cylinder;
[0008] The clamping cylinder, the pushing cylinder, and the pressure sensor are connected and controlled by the controller.
[0009] During testing, the pressure standard for the support rod to bear the load is set through the controller. When the pressure sensor reaches the set value, it feeds back to the controller, and the controller controls the pushing cylinder to return, indicating that the product is qualified. When the pressure sensor fails to reach the set value, the controller controls the warning light to give an unqualified warning.
[0010] Preferably, the clamping block is hinged at the middle position of the U-shaped limiting frame on the base.
[0011] Preferably, the controller is equipped with a control switch.
[0012] Preferably, a warning light is installed on the workbench, and the warning light is connected and controlled by a controller.
[0013] Preferably, limit blocks are installed at both ends of the workbench at the placement position of the product to be tested.
[0014] Preferably, the base and the fixed seat are respectively fixedly installed by bolts.
[0015] The beneficial effects of the present utility model are as follows: The present utility model designs a multi-point detection device for welding strength, which realizes the one-time rapid detection of the strength of each welding support rod of the product to be tested, greatly improves the detection efficiency, and reduces the loss of manual labor. Description of the Drawings
[0016] Figure 1 is a schematic structural diagram of an existing product to be tested;
[0017] Figure 2 is a schematic structural diagram when the present utility model is in use;
[0018] Figure 3 is a top view when the present utility model is in use;
[0019] Figure 4 is a schematic structural diagram of a clamping device in the present utility model;
[0020] Figure 5 is a schematic structural diagram of a pushing and detecting device in the present utility model;
[0021] In the figure: 1, main rod; 2, support rod; 3, workbench; 4, product to be tested; 5, clamping device; 6, pushing and detecting device; 7, warning light; 8, limit block; 9, base; 10, U-shaped limit frame; 11, clamping cylinder; 12, clamping block; 13, fixed seat; 14, propulsion cylinder; 15, pressure sensor. Detailed Embodiments
[0022] The following are specific embodiments, and in conjunction with the drawings, the technical solutions of the present utility model will be further specifically described:
[0023] Embodiment: As Figures 2 - 5 shown, a multi-point detection device for welding strength includes a workbench 3 and a controller. A placement position for the product to be tested is provided on the workbench. Clamping devices 5 are respectively installed on the workbench corresponding to the welding positions of the support rods of the product to be tested, and pushing and detecting devices 6 are respectively installed on the workbench corresponding to the positions of the support rods of the product to be tested;
[0024] The clamping device includes a base 9, a U-shaped limiting frame 10, a clamping cylinder 11 and a clamping block 12. The U-shaped limiting frame and the clamping cylinder are installed on the base. The U-shaped limiting frame is arranged corresponding to the placement position of the product to be tested. One end of the clamping block is fixedly connected to the output end of the clamping cylinder, and the product to be tested 4 in the U-shaped limiting frame is clamped through the output of the clamping cylinder;
[0025] The pushing and detecting device includes a fixed seat 13, a pushing cylinder 14 and a pressure sensor 15. The pushing cylinder is installed on the fixed seat, and a pressure sensor is installed at the output end of the pushing cylinder. The pressure sensor is pressed against the support rod of the product to be tested through the output of the pushing cylinder;
[0026] The clamping cylinder, the pushing cylinder and the pressure sensor are connected and controlled by a controller.
[0027] The clamping block is hinged at the middle position of the U-shaped limiting frame on the base. The controller is equipped with a control switch. A warning lamp 7 is installed on the workbench, and the warning lamp is connected and controlled by the controller.
[0028] Limit blocks 8 are installed at both ends of the placement position of the product to be tested on the workbench. The base and the fixed seat are respectively fixedly installed by bolts.
[0029] When the multi-point welding strength detection device is in use, an operator places the product to be tested into the placement position of the product to be tested, starts the control switch, and the clamping cylinders of each clamping device are started to clamp the product to be tested in the U-shaped limiting frame. At this time, each pushing cylinder is started to drive the pressure sensor to contact the support rod of the product to be tested. During the test, the pressure standard borne by the support rod is set by the controller. When the pressure sensor reaches the set value, it is fed back to the controller, and the controller controls the pushing cylinder to return, indicating that the product is qualified. When the pressure sensor fails to reach the set value, the controller controls the warning lamp to give an unqualified warning.
[0030] The utility model realizes the one-time rapid detection of the strength of each welding support rod of the product to be tested, greatly improves the detection efficiency, and reduces the loss of manual labor.
[0031] The above embodiments are only a preferred solution of the utility model, and do not impose any form of limitation on the utility model. There are other variations and modifications without exceeding the technical solutions recorded in the claims.
Claims
1. A multi-point detection device for welding strength, comprising a workbench and a controller, characterized in that, A placement position for the product to be tested is provided on the workbench. Clamping devices are respectively installed on the workbench corresponding to the welding positions of the support rods of the product to be tested, and pushing and detecting devices are respectively installed on the workbench corresponding to the positions of the support rods of the product to be tested; The clamping device includes a base, a U-shaped limiting frame, a clamping cylinder and a clamping block. The U-shaped limiting frame and the clamping cylinder are installed on the base. The U-shaped limiting frame is arranged corresponding to the placement position of the product to be tested. One end of the clamping block is fixedly connected to the output end of the clamping cylinder, and the product to be tested in the U-shaped limiting frame is clamped by the output of the clamping cylinder; The pushing and detecting device includes a fixed seat, a pushing cylinder and a pressure sensor. The pushing cylinder is installed on the fixed seat, and a pressure sensor is installed at the output end of the pushing cylinder. The pressure sensor is pressed against the support rod of the product to be tested through the output of the pushing cylinder; The clamping cylinder, the pushing cylinder and the pressure sensor are connected and controlled by a controller.
2. The welding strength multi-point detection device according to claim 1, characterized in that, The clamping block is hinged to the middle position of the U-shaped limiting frame on the base.
3. The welding strength multi-point detection device according to claim 1, characterized in that, The controller is equipped with a control switch.
4. The welding strength multi-point detection device according to claim 1, characterized in that, A warning lamp is installed on the workbench, and the warning lamp is connected and controlled by the controller.
5. The welding strength multi-point detection device according to claim 1, characterized in that, Limit blocks are installed at both ends of the placement position of the product to be tested on the workbench.
6. The welding strength multi-point detection device according to claim 1, wherein The base and the fixed seat are respectively fixedly installed by bolts.