Softness and hardness detection tool suitable for curing effect of special-shaped nanocrystalline magnetic core

By designing a detection tool suitable for the special-shaped nanocrystalline magnetic core, using slider and ruler structure for automatic inspection, the problems of large errors and low efficiency of manual detection are solved, and efficient and accurate detection of the softness and hardness of the magnetic core are achieved.

CN223078109UActive Publication Date: 2025-07-08HANGZHOU CMR POLYMAGNET CO LTD
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Patent Information

Application Number
CN202421294469.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-07-08
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

In the prior art, the softness and hardness detection of nanocrystalline magnetic cores mainly relies on manual operations, and there are problems of large errors and low efficiency.

Method used

A soft and hardness detection tool for curing effect suitable for special-shaped nanocrystalline magnetic cores is designed, including base, column and detection components. The slider and ruler structure are used to achieve automatic detection, and the softness and hardness of the magnetic core is accurately measured through the sliding of the slider and the cooperation of the ruler.

Benefits of technology

It realizes efficient and accurate soft and hardness detection of core curing effect, improves detection efficiency and convenience of data reading, and is simple in structure and convenient in operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hardness detection tool suitable for the curing effect of a special-shaped nanocrystalline magnetic core, which comprises a base, a product placing area is arranged on the base, a stand column is arranged beside the product placing area, and the hardness detection tool is characterized in that a detection assembly used for detecting the hardness of a product is arranged on the stand column; wherein the detection assembly slides up and down along the stand column and is fixedly connected with the stand column after the position of the detection assembly is determined, a horizontal scale of an upper sliding block is aligned with a scale on a height scale, the upper sliding block is fixed, then a corresponding weight is placed on the upper surface of a product, and at the moment, a lower sliding block rapidly moves downwards until the two ends of the horizontal scale abut against the upper surface of the product; the descending height of the horizontal scale II of the lower sliding block is recorded as a magnetic core hardness height size variable, and finally the hardness of a product can be detected by comparing with a mark, and the tool is reasonable in structural design, simple in structure, convenient to operate and high in repeatability.
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Description

Technical Field

[0001] The utility model relates to the field of manufacturing injection molded upper covers for anti-filter interference devices of new energy electric vehicles, and particularly relates to a detection tool for the curing effect softness and hardness of special-shaped nanocrystalline magnetic cores. Background Art

[0002] Nanocrystalline magnetic cores have extremely high magnetic permeability, high saturation magnetic induction intensity, low coercivity, and low loss, and are suitable for occasions such as filter common mode inductors, high-frequency transformers, frequency converters, and current transformers. In the new energy field, such as solar inverters and wind power generation, they have also been widely used. After the production and processing of nanocrystalline magnetic cores, it is necessary to detect the softness and hardness of the nanocrystalline magnetic cores to facilitate smooth grasping and installation during the subsequent processes of core curing and assembly.

[0003] However, currently, the detection is mainly carried out by manually setting corresponding weights on the nanocrystalline magnetic cores. However, manual detection is prone to errors and low detection efficiency. Therefore, it is very necessary to develop a detection tool for the curing effect softness and hardness of magnetic cores that can quickly detect. Summary of the Utility Model

[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a detection tool for the curing effect softness and hardness of special-shaped nanocrystalline magnetic cores, which can efficiently and conveniently detect the curing effect softness and hardness of magnetic cores.

[0005] To achieve the above purpose, the technical solution of the utility model is as follows:

[0006] A detection tool for the curing effect softness and hardness of special-shaped nanocrystalline magnetic cores includes a base. A product placement area is provided on the base, and a column is provided beside the product placement area. It is characterized in that a detection component for detecting the softness and hardness of the product is provided on the column, and the detection component slides up and down along the column and is fixedly connected to the column after its position is determined.

[0007] Further, the detection component includes an upper slider and a lower slider. A sliding slot is provided on the surface of the column along its height direction. The upper slider and the lower slider are both slidably matched with the sliding slot, and the lower slider is closely attached to the lower part of the upper slider. Both sliders are fixedly connected to the column through tightening bolts.

[0008] Further, a difference scale is provided at the end of the upper slider close to the product placement area. The difference scale is an L-shaped structure composed of a horizontal scale one and a vertical scale, and a set of scales is provided on the vertical scale.

[0009] Further, a horizontal scale two is provided at the end of the lower slider close to the product placement area. Before measurement, the end of the horizontal scale two is located in the L-shaped groove formed by the horizontal scale one and the vertical scale.

[0010] Furthermore, the sum of the thickness of the second horizontal scale and the thickness of the vertical scale is equal to the thickness of the first horizontal scale.

[0011] Furthermore, a set of adjustment holes are provided on the sliding card slot, and through holes matching the size of the adjustment holes are provided on both the upper slider and the lower slider.

[0012] Furthermore, a height scale is provided on the column, and the height scale is located on the left side of the sliding card slot.

[0013] Furthermore, a strip-shaped protrusion is provided on the upper surface of the base along its length direction, and the product placement area and the column are respectively located on both sides of the strip-shaped protrusion.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows;

[0015] 1) Adopting the technical solution of the present utility model, align a scale on the horizontal scale of the upper slider with a scale on the height scale, and fix the upper slider. Then place the corresponding weight on the upper surface of the product. At this time, the lower slider quickly moves down until the end of the second horizontal scale abuts against the upper surface of the product. The height by which the second horizontal scale of the lower slider drops is recorded as the height dimension variable of the soft hardness of the magnetic core. Finally, by comparing with the label, the soft and hard degree of the product can be detected;

[0016] 2) The tooling of the present utility model can detect the soft hardness of the curing effect of the special-shaped nanocrystalline magnetic core through the height scale, and can also detect the soft hardness of the curing effect of the special-shaped nanocrystalline magnetic core through the difference scale, which is convenient for the operator to choose;

[0017] 3) Compared with manually detecting the soft hardness of the curing effect of the magnetic core, the tooling of the present utility model has high detection efficiency and convenient data reading of the detection result;

[0018] 4) The tooling of the present utility model has a reasonable structure design, is simple in structure, convenient to operate, and has strong repeatability. Description of the Drawings

[0019] Figure 1 Schematic diagram of the cooperation between the tooling of the present utility model and the product Figure 1 ;

[0020] Figure 2 Schematic diagram of the cooperation between the tooling of the present utility model and the product Figure 2 。

[0021] In the figure: 1. Product; 2. Base; 3. Column; 4. Tightening bolt; 5. Upper slider; 6. Lower slider; 7. Height scale; 8. Difference scale; 9. Sliding card slot; 10. First horizontal scale; 11. Vertical scale; 12. Scale; 13. Second horizontal scale; 14. Strip-shaped protrusion. Detailed Embodiment

[0022] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments, but the scope protected by the present utility model is not limited to the described scope.

[0023] As Figure 1-2 shown, a detection tool for the softness and hardness of the curing effect of a special-shaped nanocrystalline magnetic core includes a base 2. Along the length direction of the upper surface of the base 2, a strip-shaped protrusion 14 is provided. One side of the strip-shaped protrusion 14 is a product 1 placement area, and on the other side, there is a column 3. A detection component for detecting the softness and hardness of the product 1 is provided on the column 3. Among them, the detection component slides up and down along the column 3 and is fixedly connected to the column 3 after its position is determined.

[0024] In the present utility model, the detection component includes an upper slider 5 and a lower slider 6. Along the height direction of the surface of the column 3, a sliding slot 9 is opened. The sliding slot 9 is of a U-shaped structure. Both the upper slider 5 and the lower slider 6 can move up and down along the sliding slot 9 to facilitate the detection of the softness and hardness of different nanocrystalline magnetic cores. After the positions of the two sliders are determined, they are fixedly connected through a tightening bolt 4.

[0025] In this embodiment, a set of adjustment holes are opened on the sliding slot 9, and through holes matching the sizes of the adjustment holes are opened on both the upper slider 5 and the lower slider 6. After the positions of the two sliders are determined, the tightening bolt 4 passes through the through holes of the two sliders and the corresponding adjustment holes to achieve fixation.

[0026] At the end of the upper slider 5 close to the product 1 placement area, a difference scale 8 is provided. The difference scale 8 is an L-shaped structure composed of a horizontal scale 10 and a vertical scale 11. Among them, a scale 12 is provided on the upper surface of the vertical scale 11.

[0027] At the end of the lower slider 6 close to the product 1 placement area, a horizontal scale 13 is provided. Before measurement, the end of the horizontal scale 13 is located in the L-shaped groove formed by the horizontal scale 10 and the vertical scale 11, so that the length of the vertical scale 11 is the same as the width of the horizontal scale 13.

[0028] In addition, the sum of the thickness of the horizontal scale 13 and the thickness of the vertical scale 11 is equal to the thickness of the horizontal scale 10. Embodiment 1

[0029] The specific process of detecting the softness and hardness of the curing effect of a special-shaped nanocrystalline magnetic core by using the height scale 7 of the tooling of the present utility model is as follows:

[0030] First, place Product 1 in the placement area of Product 1. Align the second horizontal scale 13 of the lower slider 6 with a scale on the height scale 7, which is denoted as Scale One. Then, place the corresponding weights on the upper surface of Product 1. At this time, the upper slider 5 and the lower slider 6 move downward rapidly as a whole until they reach the upper surface of Product 1. At this time, the second horizontal scale 13 of the lower slider 6 also aligns with the scale on the height scale 7, which is denoted as Scale Two. The distance between the two scales is the height dimension variable of the softness and hardness of the magnetic core. Finally, by comparing with the standard, the softness and hardness of Product 1 can be detected. Embodiment 2

[0031] The specific process of detecting the softness and hardness of the curing effect of the special-shaped nanocrystalline magnetic core by using the differential scale 8 of the tooling of the present utility model is as follows:

[0032] First, place Product 1 in the placement area of Product 1. Align the first horizontal scale 10 of the upper slider 5 with a scale on the height scale 7, and fix the upper slider 5. Then, place the corresponding weights on the upper surface of Product 1. At this time, the lower slider 6 moves downward rapidly until the end of the second horizontal scale 13 abuts against the upper surface of Product 1. The height by which the second horizontal scale 13 of the lower slider 6 descends is denoted as the height dimension variable of the softness and hardness of the magnetic core. Finally, by comparing with the standard, the softness and hardness of Product 1 can be detected.

[0033] Using the differential scale 8 of the tooling of the present utility model to detect the softness and hardness of the curing effect of the special-shaped nanocrystalline magnetic core is a preferred embodiment of the present utility model, which is applicable to the situation where the height dimension variable of the softness and hardness of the magnetic core is small.

Claims

1. An inspection tool for the softness and hardness of the curing effect of special-shaped nanocrystalline magnetic cores, including a base (2), a product (1) placement area is provided on the base (2), and a column (3) is provided beside the product (1) placement area, characterized in that A detection component for detecting the softness and hardness of the product (1) is provided on the upright column (3), wherein the detection component slides up and down along the upright column (3) and is fixedly connected to the upright column (3) after its position is determined; The detection component includes an upper slider (5) and a lower slider (6). A sliding card slot (9) is formed on the surface of the upright column (3) along its height direction. The upper slider (5) and the lower slider (6) are both in sliding fit with the sliding card slot (9), and the lower slider (6) is closely attached to the lower part of the upper slider (5). Both sliders are fixedly connected to the upright column (3) through a tightening bolt (4); A difference scale (8) is provided at the end of the upper slider (5) close to the product (1) placement area. The difference scale (8) is an L-shaped structure composed of a horizontal scale one (10) and a vertical scale (11), and a set of scales (12) is provided on the vertical scale (11).

2. The softness and hardness detection tooling for the curing effect of a special-shaped nanocrystalline magnetic core according to claim 1, characterized in that A horizontal scale two (13) is provided at the end of the lower slider (6) close to the product (1) placement area. Before measurement, the end of the horizontal scale two (13) is located in the L-shaped groove formed by the horizontal scale one (10) and the vertical scale (11).

3. The softness and hardness detection tooling for the curing effect of a special-shaped nanocrystalline magnetic core according to claim 2, characterized in that The sum of the thickness of the horizontal scale two (13) and the thickness of the vertical scale (11) is equal to the thickness of the horizontal scale one (10).

4. A curing effect softness and hardness detection tooling for special-shaped nanocrystalline magnetic cores according to claim 1, characterized in that A set of adjustment holes are formed on the sliding card slot (9), and through holes matching the sizes of the adjustment holes are formed on both the upper slider (5) and the lower slider (6).

5. The softness and hardness detection tooling for the curing effect of a special-shaped nanocrystalline magnetic core according to claim 1, wherein A height scale (7) is provided on the upright column (3), and the height scale (7) is located on the left side of the sliding card slot (9).

6. The softness and hardness detection tooling for the curing effect of a special-shaped nanocrystalline magnetic core according to claim 1, wherein A strip-shaped protrusion (14) is provided on the upper surface of the base (2) along its length direction. The product (1) placement area and the upright column (3) are respectively located on both sides of the strip-shaped protrusion (14).