Automatic production device based on graphite visual CCD (Charge Coupled Device) detection
By introducing sliding and rotating mechanisms into the graphite visual CCD detection production automation device, combined with motor drive and visual CCD detector, the stability problem of die cutting knife during graphite coil cutting is solved, and efficient and stable automated production is achieved.
Patent Information
- Application Number
- CN202422161274.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-04
AI Technical Summary
Traditional graphite visual CCD detection and production automation devices are not stable when cutting graphite coils, which affects product quality and performance.
The sliding mechanism and rotating mechanism are used to cooperate with the motor to ensure the stable movement of the die cutting knife, and automatic control is achieved through the visual CCD detector to adjust the working efficiency of the die cutting knife and the asynchronous speed of the graphite product.
It improves the stability of die cutting knives and the processing quality of graphite products, achieves rapid and efficient automated production, and improves equipment utilization.
Smart Images
Figure CN223078172U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of graphite production, in particular to an automatic production device for graphite visual CCD detection. Background Art
[0002] An automatic production device for graphite visual CCD detection is usually used for quality control and detection tasks on graphite industrial production lines. Graphite materials are widely used in industries such as electronics, automobiles, and aerospace to manufacture various graphite products, such as graphite gaskets, sealing rings, and insulating sheets. Precise-shaped graphite parts are produced through die-cutting technology. The graphite production device can significantly improve quality control and efficiency on the production line by using advanced imaging technology and automatic control means, and is suitable for scenarios with high requirements for product quality in various industrial application environments.
[0003] In the traditional automatic production device for graphite visual CCD detection, when processing graphite coils, a cylinder is usually used to directly push a die-cutting knife to cut the graphite coils, with low stability, which will affect the processing quality and thus the overall quality and performance of the product. Summary of the Utility Model
[0004] To make up for the above deficiencies, the utility model provides an automatic production device for graphite visual CCD detection, aiming to improve the problem of low stability when cutting graphite coils, which affects the overall quality and performance of the product.
[0005] To achieve the above object, the utility model provides the following technical solution: An automatic production device for graphite visual CCD detection, including a mounting plate. A first rotating column is rotatably connected inside the two mounting plates. A first motor is installed on the outer wall of one of the mounting plates, and the output end of the first motor is fixedly connected to one end of the first rotating column. Two first rotating blocks are fixedly connected to the outer wall of the first rotating column, and the outer wall of the first rotating column is installed at the eccentric position inside the first rotating blocks. A second rotating block is installed on the outer wall of the first rotating block, and a rotating mechanism is installed on the outer wall of the first rotating block. A connecting block is fixedly connected to the lower surface of the second rotating block, and a rotating shaft is rotatably connected inside the bottom end of the connecting block. The lower surfaces of the two rotating shafts are fixedly connected with a die-cutting knife. A backing plate is installed below the die-cutting knife, and both ends of the outer wall of the backing plate are fixedly connected to the outer walls of the two mounting plates. A sliding mechanism is installed inside the backing plate, and the sliding mechanism is used to make the movement of the die-cutting knife more stable.
[0006] Preferably, the sliding mechanism includes fixed columns, the outer walls of the fixed columns are fixedly connected to the two ends inside the backing plate, both ends of the fixed columns are fixedly connected with first fixing blocks, the outer walls of the first fixing blocks are fixedly connected to the outer walls of the mounting plates, and both ends inside the die-cutting knife are slidably connected to the outer walls of the fixed columns.
[0007] Preferably, the rotating mechanism includes a slider, the inner wall of the slider is fixedly connected to the outer wall of the first rotating block, a chute is formed inside the second rotating block, and the outer wall of the slider is rotatably connected to the inner wall of the chute.
[0008] Preferably, a first winding rod is rotatably connected inside the two mounting plates, a second fixing block is fixedly connected to the outer wall of one mounting plate, a second motor is mounted on the upper surface of the second fixing block, and the output end of the second motor is fixedly connected to one end of the first winding rod.
[0009] Preferably, one end of the first winding rod is connected to a first chain through a sprocket, one end of the first chain is connected to a second winding rod through a sprocket, and the outer walls of both ends of the second winding rod are rotatably connected inside the mounting plate.
[0010] Preferably, second rotating rods are mounted on both sides of the die-cutting knife, the tangents of the lower surfaces of the two second rotating rods are at the same height as the upper surface of the backing plate, the outer walls of both ends of the second rotating rod are rotatably connected inside the mounting plate, one end of the first winding rod is connected to a second chain through a sprocket, one end of the second chain is connected to one end of a second rotating rod through a sprocket, and a third chain is connected between the two second rotating rods through a sprocket.
[0011] Preferably, one end of the other second rotating rod is connected to a fourth chain through a sprocket, one end of the fourth chain is connected to a feeding rod through a sprocket, and the outer walls of both ends of the feeding rod are rotatably connected inside the mounting plate.
[0012] Preferably, a fixing rod is fixedly connected to one side of the two mounting plates close to each other, and a detector is mounted on the lower surface of the fixing rod.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, the first motor drives the first rotating column to drive the first rotating block to rotate, the rotation of the first rotating block drives the second rotating block to drive the connecting block to move, and the die-cutting knife is driven to move through the rotating shaft. The die-cutting knife slides up and down on the outer wall of the fixed column, effectively improving the stability of the die-cutting knife during movement, so that the die-cutting knife can quickly die-cut the graphite coil material, with high stability, effectively improving the overall quality and performance of the product.
[0015] 2. In the present utility model, starting the second motor can drive the first winding rod, the second winding rod, the two second rotating rods and the unwinding rod to rotate simultaneously, thereby realizing automatic asynchronous operation during the processing of graphite coils. The controller automatically adjusts and controls the first motor and the second motor according to the results detected by the detector, and further controls the working efficiency of the die-cutting knife and the automatic asynchronous speed of the graphite product, thereby realizing the automation, fast die-cutting, high efficiency and stability of the graphite product. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional view of the production automation device based on graphite vision CCD detection proposed by the present utility model;
[0017] Figure 2 is a schematic diagram of the die-cutting knife of the production automation device based on graphite vision CCD detection proposed by the present utility model;
[0018] Figure 3 is a schematic diagram of the first rotating block of the production automation device based on graphite vision CCD detection proposed by the present utility model;
[0019] Figure 4 is a schematic diagram of the second rotating rod of the production automation device based on graphite vision CCD detection proposed by the present utility model.
[0020] LEGEND DESCRIPTION:
[0021] 1. First rotating column; 2. Mounting plate; 3. First motor; 4. First rotating block; 5. Slide block; 6. Second rotating block; 7. Chute; 8. Connecting block; 9. Rotating shaft; 10. Die-cutting knife; 11. Cushion plate; 12. Fixed column; 13. First fixing block; 14. First winding rod; 15. Second fixing block; 16. Second motor; 17. First chain; 18. Second winding rod; 19. Second rotating rod; 20. Second chain; 21. Third chain; 22. Fourth chain; 23. Unwinding rod; 24. Fixed rod; 25. Detector. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0023] Refer to Figures 1 - 3, an embodiment provided by the present utility model: an automated production device based on graphite vision CCD detection, including a mounting plate 2. A first rotating column 1 is rotatably connected inside two mounting plates 2. A first motor 3 is installed on the outer wall of one mounting plate 2, and the output end of the first motor 3 is fixedly connected to one end of the first rotating column 1. Two first rotating blocks 4 are fixedly connected to the outer wall of the first rotating column 1. The outer wall of the first rotating column 1 is installed at an eccentric position inside the first rotating block 4. A second rotating block 6 is installed on the outer wall of the first rotating block 4. A rotating mechanism is installed on the outer wall of the first rotating block 4. A connecting block 8 is fixedly connected to the lower surface of the second rotating block 6. A rotating shaft 9 is rotatably connected inside the bottom end of the connecting block 8. The lower surfaces of two rotating shafts 9 are fixedly connected to a die-cutting knife 10. A backing plate 11 is installed below the die-cutting knife 10. Both ends of the outer wall of the backing plate 11 are fixedly connected to the outer walls of two mounting plates 2. A sliding mechanism is installed inside the backing plate 11. The sliding mechanism is used to make the movement of the die-cutting knife 10 more stable. The rotating mechanism includes a slider 5. The inner wall of the slider 5 is fixedly connected to the outer wall of the first rotating block 4. A chute 7 is opened inside the second rotating block 6. The outer wall of the slider 5 is rotatably connected to the inner wall of the chute 7.
[0024] Specifically, the first motor 3 can drive the first rotating column 1 to rotate. The rotation of the first rotating column 1 drives the first rotating block 4 to rotate. The rotation of the first rotating block 4 drives the slider 5 to rotate inside the chute 7. Since the first rotating column 1 is installed at an eccentric position inside the first rotating block 4, the second rotating block 6 can be driven to move. The movement of the second rotating block 6 drives the connecting block 8 to move. The connecting block 8 rotates on the rotating shaft 9, and then the die-cutting knife 10 can be driven to move through the rotating shaft 9.
[0025] Refer to Figure 2 , the sliding mechanism includes fixed columns 12. The outer walls of the fixed columns 12 are fixedly connected to the two ends inside the backing plate 11. First fixing blocks 13 are fixedly connected to both ends of the fixed columns 12. The outer walls of the first fixing blocks 13 are fixedly connected to the outer walls of the mounting plates 2. The two ends inside the die-cutting knife 10 are slidably connected to the outer walls of the fixed columns 12.
[0026] Specifically, when the die-cutting knife 10 moves, the die-cutting knife 10 can slide on the outer wall of the fixed column 12, so that the die-cutting knife 10 can slide up and down on the outer wall of the fixed column 12.
[0027] Refer to Figure 1 、 Figure 4, a first winding rod 14 is rotatably connected inside two mounting plates 2. A second fixing block 15 is fixedly connected to the outer wall of one mounting plate 2. A second motor 16 is mounted on the upper surface of the second fixing block 15. The output end of the second motor 16 is fixedly connected to one end of the first winding rod 14. One end of the first winding rod 14 is connected to a first chain 17 through a sprocket. One end of the first chain 17 is connected to a second winding rod 18 through a sprocket. The outer walls at both ends of the second winding rod 18 are rotatably connected inside the mounting plate 2. Second rotating rods 19 are mounted on both sides of the die-cutting knife 10. The tangent lines of the lower surfaces of the two second rotating rods 19 are at the same height as the upper surface of the backing plate 11. The outer walls at both ends of the second rotating rod 19 are rotatably connected inside the mounting plate 2. One end of the first winding rod 14 is connected to a second chain 20 through a sprocket. One end of the second chain 20 is connected to one end of a second rotating rod 19 through a sprocket. A third chain 21 is connected between the two second rotating rods 19 through a sprocket. One end of the other second rotating rod 19 is connected to a fourth chain 22 through a sprocket. One end of the fourth chain 22 is connected to a feeding rod 23 through a sprocket. The outer walls at both ends of the feeding rod 23 are rotatably connected inside the mounting plate 2.
[0028] Specifically, the second motor 16 can drive the first winding rod 14 to rotate. Through the rotation of the first winding rod 14 and the settings of the second chain 20, the third chain 21, and the first chain 17, the two second rotating rods 19 and the second winding rod 18 can be driven to rotate simultaneously. Through the rotation of the second rotating rod 19 and the setting of the fourth chain 22, the feeding rod 23 can be driven to rotate simultaneously. The feeding rod 23 is used to place the graphite coil to be processed. The two second rotating rods 19 can keep the coil at a proper height all the time, which is convenient for processing the graphite coil. The second winding rod 18 can wind up the unused graphite coil after processing, and the first winding rod 14 can wind up the processed graphite coil.
[0029] Fixing rods 24 are fixedly connected to the adjacent sides of the two mounting plates 2. A detector 25 is mounted on the lower surface of the fixing rod 24.
[0030] Specifically, the detector 25 is a vision CCD. The vision CCD performs visual tracking detection through a high-definition probe. The controller automatically adjusts according to the detection results to control the first motor 3 and the second motor 16, and then the working efficiency of the die-cutting knife 10 and the automatic asynchronous speed of the graphite product can be controlled, so as to realize the fast die-cutting of the graphite product, which is efficient, stable, and effectively improves the production efficiency and equipment utilization rate.
[0031] Working principle: When using this device, by starting the second motor 16, through the settings of the first chain 17, the second chain 20, the third chain 21 and the fourth chain 22, the first winding rod 14, the second winding rod 18, the two second rotating rods 19 and the unwinding rod 23 can be driven to rotate simultaneously, so as to achieve automatic asynchronous operation during the processing of graphite coils. By starting the first motor 3 to drive the first rotating column 1 to rotate and then drive the first rotating block 4 to rotate. Since the first rotating column 1 is installed at the eccentric position inside the first rotating block 4, the rotation of the first rotating block 4 can drive the second rotating block 6 to move. The movement of the second rotating block 6 drives the connecting block 8 to move. The connecting block 8 drives the die-cutting knife 10 to move through the rotating shaft 9. The die-cutting knife 10 slides up and down on the outer wall of the fixed column 12, effectively improving the stability of the die-cutting knife 10 during movement. Through the setting of the backing plate 11, the die-cutting knife 10 can quickly die-cut the graphite coil, with high stability, effectively improving the overall quality and performance of the product. Through the setting of the detector 25, the vision CCD performs vision tracking detection through a high-definition probe. The controller automatically adjusts according to the detection results to control the first motor 3 and the second motor 16, and then can control the working efficiency of the die-cutting knife 10 and the automatic asynchronous speed of the graphite product, so as to achieve rapid die-cutting of the graphite product, with high efficiency and stability, effectively improving the production efficiency and equipment utilization rate.
[0032] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. The graphite vision CCD detection-based production automation device, including a mounting plate (2), is characterized in that: A first rotating column (1) is rotatably connected inside the two mounting plates (2). A first motor (3) is mounted on the outer wall of one of the mounting plates (2), and the output end of the first motor (3) is fixedly connected to one end of the first rotating column (1). Two first rotating blocks (4) are fixedly connected to the outer wall of the first rotating column (1), and the outer wall of the first rotating column (1) is mounted at the eccentric position inside the first rotating blocks (4). A second rotating block (6) is mounted on the outer wall of the first rotating block (4), and a rotating mechanism is mounted on the outer wall of the first rotating block (4). A connecting block (8) is fixedly connected to the lower surface of the second rotating block (6). A rotating shaft (9) is rotatably connected inside the bottom end of the connecting block (8). The lower surfaces of the two rotating shafts (9) are fixedly connected with a die-cutting knife (10). A backing plate (11) is mounted below the die-cutting knife (10), and both ends of the outer wall of the backing plate (11) are fixedly connected to the outer walls of the two mounting plates (2). A sliding mechanism is mounted inside the backing plate (11), and the sliding mechanism is used to make the movement of the die-cutting knife (10) more stable.
2. The production automation device based on graphite vision CCD detection according to claim 1, wherein: The sliding mechanism includes fixed columns (12), the outer walls of the fixed columns (12) are fixedly connected to the two ends inside the backing plate (11), both ends of the fixed columns (12) are fixedly connected with first fixing blocks (13), the outer walls of the first fixing blocks (13) are fixedly connected to the outer walls of the mounting plates (2), and both ends inside the die-cutting knife (10) are slidably connected to the outer walls of the fixed columns (12).
3. The production automation device based on graphite vision CCD detection according to claim 1, wherein: The rotating mechanism includes a slider (5), the inner wall of the slider (5) is fixedly connected to the outer wall of the first rotating block (4), a chute (7) is formed inside the second rotating block (6), and the outer wall of the slider (5) is rotatably connected to the inner wall of the chute (7).
4. The production automation device based on graphite vision CCD detection according to claim 1, characterized in that: A first winding rod (14) is rotatably connected inside the two mounting plates (2). A second fixing block (15) is fixedly connected to the outer wall of one of the mounting plates (2), a second motor (16) is mounted on the upper surface of the second fixing block (15), and the output end of the second motor (16) is fixedly connected to one end of the first winding rod (14).
5. The production automation device based on graphite vision CCD detection according to claim 4, characterized in that: One end of the first winding rod (14) is connected to a first chain (17) through a sprocket, and one end of the first chain (17) is connected to a second winding rod (18) through a sprocket. The outer walls of both ends of the second winding rod (18) are rotatably connected inside the mounting plates (2).
6. The production automation device based on graphite vision CCD detection according to claim 5, characterized in that: Second rotating rods (19) are mounted on both sides of the die-cutting knife (10). The tangents of the lower surfaces of the two second rotating rods (19) are at the same height as the upper surface of the backing plate (11). The outer walls of both ends of the second rotating rods (19) are rotatably connected inside the mounting plates (2). One end of the first winding rod (14) is connected to a second chain (20) through a sprocket, and one end of the second chain (20) is connected to one end of one of the second rotating rods (19) through a sprocket. A third chain (21) is connected between the two second rotating rods (19) through a sprocket.
7. The production automation device based on graphite vision CCD detection according to claim 6, characterized in that: One end of another said second rotating rod (19) is connected with a fourth chain (22) through a sprocket, one end of the fourth chain (22) is connected with a feeding rod (23) through a sprocket, and the outer walls at both ends of the feeding rod (23) are rotatably connected to the inside of the mounting plate (2).
8. The production automation device based on graphite vision CCD detection according to claim 7, characterized in that: Two fixing rods (24) are fixedly connected to the adjacent sides of the two mounting plates (2), and a detector (25) is installed on the lower surface of the fixing rod (24).