Charging line testing device

By designing pulling components and stabilizing components, the problem of cumbersome applicability and limit operation of charging wire detection devices for different lengths is solved, and efficient and widely applicable charging wire detection is achieved.

CN223078287UActive Publication Date: 2025-07-08SHENZHEN RUIPENG SMART DEV CO LTD
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Patent Information

Application Number
CN202421694582.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-07-08
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing charging cable detection device cannot be used for charging cables of different lengths, the detection efficiency is low, the limit operation is cumbersome, time-consuming and labor-consuming.

Method used

The pulling components and stabilizing components are designed. The pulling components drive the charging wire movement by adjusting the motor drive thread rod, and cooperate with the surface surveying mechanism to detect charging wires of different lengths; the stabilizing components achieve rapid limit fixation through the telescopic rod and tooth plate structure.

Benefits of technology

The wide range of applicability detection of charging cables of different lengths is achieved, the detection efficiency is improved, the limit operation is simplified, and the working efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a charging wire testing device, and relates to the technical field of cable production equipment. The device comprises a test board and a test meter arranged above the front end face of the test board, an adjusting groove is formed in one side of the upper surface of the test board, a slot is formed in the center of the inner side wall of the test board, a pulling assembly is arranged in the adjusting groove, and a stabilizing assembly is arranged above the outer side of the slot. The charging line body is driven to move towards the inner side through the pulling assembly, the whole charging line body is detected in cooperation with the surface surveying mechanism, the charging line body detection device can be suitable for charging line bodies of different lengths, the application range is wide, workers can conveniently and rapidly limit and fix the charging line body through the stabilizing assembly, time and labor are saved, and the working efficiency is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cable production equipment, and particularly relates to a charging cable testing device. Background Technique

[0002] Cables are the general term for items such as optical cables, power cables, and electric wires. Cables have many uses, mainly for control installation, connecting devices, transmitting electricity, etc. Charging cables are a type of cable, which is an essential item for transmitting electricity to electrical appliances in daily life. In order to ensure the safety performance during the charging process of electrical appliances, generally after the production of charging cables, a charging cable testing device is needed to conduct corresponding inspections to avoid safety accidents.

[0003] After retrieval, the publication number is CN215984671U, and the application date is September 16, 2021, which discloses a charging cable detection device. It includes a detection table, a charging cable body installed on the side of the detection table, a clamping device installed at the end of the charging cable body, and a surface exploration device installed on the other side of the charging cable body. The detection table includes a current detection meter, and a jack is arranged on the side of the current detection meter. The charging cable body includes a plug, and a connecting wire is connected to the side of the plug. The surface exploration device includes a pair of U-shaped plates, and a high-definition camera is arranged at the inner end of the U-shaped plate.

[0004] However, it still has the following drawbacks in actual use:

[0005] The above-mentioned charging cable detection device detects the surface wear of the charging cable through a slidable surface exploration device when in use. However, due to the different lengths of the charging cables and the fixed size of the detection table, it is impossible to detect the surface wear of charging cables with different lengths, which affects the detection efficiency and has a small application range. 2. The above-mentioned charging cable detection device limits the charging cable body through a screw and a limiting member when in use, and this method is relatively cumbersome, time-consuming and laborious during the operation of the staff, resulting in low work efficiency. Therefore, we provide a charging cable testing device to solve the above problems. Content of the Utility Model

[0006] The purpose of the utility model is to provide a charging cable testing device, which drives the charging cable body to move inward by setting a pulling component, and cooperates with a surface exploration mechanism to detect the entire charging cable body. It can be applicable to charging cable bodies of various different lengths, with a wide application range, and uses a stable component to facilitate the staff to quickly limit and fix the charging cable body, saving time and effort and having high work efficiency.

[0007] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0008] The utility model relates to a charging cable testing device, which includes a testing table and a testing meter arranged above the front end face thereof. One side of the upper surface of the testing table is provided with an adjusting groove, the center position of the inner side wall of the testing table is provided with a slot, a pulling component is arranged inside the adjusting groove, and a stabilizing component is arranged above the outer side of the slot;

[0009] The pulling component includes an adjusting motor and a threaded rod installed on its output shaft through a coupling. The other end of the threaded rod sequentially passes through the threaded holes on the front moving block and the rear moving block and is connected to the bearing on the rear end face inside the adjusting groove;

[0010] The stabilizing component includes a fixed shell and a telescopic rod fixedly connected to the center position of the inner top thereof. The telescopic end of the telescopic rod is provided with a sliding plate, and the outer wall of the sliding plate is slidably connected to the inner wall of the fixed shell.

[0011] The utility model is further provided that a surface survey mechanism is slidably arranged directly above the testing table, a clamping mechanism is arranged at one side edge of the upper surface of the testing table, and a charging cable body is inserted into the slot.

[0012] The utility model is further provided that support plates are fixedly connected to the upper surfaces of the front moving block and the rear moving block. A limiting plate is arranged at a gap above the outer side wall of the support plate, and a connecting rod is fixedly connected to the center position of the inner wall of the limiting plate.

[0013] The utility model is further provided that the other end of the connecting rod passes through the through hole on the outer wall of the support plate and is connected to the outer wall of the U-shaped frame. A spring is sleeved on the outer side of the outer wall of the connecting rod.

[0014] The utility model is further provided that the spring is located between the inner wall of the support plate and the outer wall of the U-shaped frame. A rotating motor is installed at the bottom of the U-shaped frame, and the output shaft of the rotating motor is connected to a rotating shaft through a coupling.

[0015] The utility model is further provided that the other end of the rotating shaft passes through the bearing at the bottom of the U-shaped frame and is connected to the bearing at the inner top of the U-shaped frame. A roller is sleeved on the outer side of the outer wall of the rotating shaft.

[0016] The utility model is further provided that a tension spring is sleeved on the outer side of the outer wall of the telescopic rod. The top end and the bottom end of the tension spring are respectively fixed to the inner top of the fixed shell and the upper surface of the sliding plate. A toothed plate is fixedly connected to the center position of the bottom of the sliding plate.

[0017] The utility model is further provided that the bottom end of the toothed plate passes through the through hole at the bottom of the fixed shell. Tooth discs are arranged on both sides of the outer wall of the toothed plate, and a rotating rod is fixedly connected to the center position of the inner wall of the tooth disc.

[0018] The utility model is further provided that the other end of the rotating rod passes through the upper part of the outer wall of the clamping plate and is connected to the bearing on the inner wall of the testing table. An arc groove is arranged at the center position of the inner wall of the clamping plate.

[0019] The utility model has the following beneficial effects:

[0020] By setting a pulling component, the utility model adjusts the operation of the motor to adjust the positions of the front and rear rollers, presses them on the outer side of the outer wall of the charging cable body, and at the same time rotates the motor to drive the corresponding rollers to rotate, thereby driving the charging cable body to move inward, and cooperating with the surface survey mechanism to detect the entire charging cable body. It can be applicable to charging cable bodies of various different lengths, with a wide application range, and solves the problem that when the above-mentioned charging cable detection device is in use, the surface wear condition of the charging cable is detected by a slidable surface survey device. Since the lengths of the charging cables are different and the size of the detection table is fixed, it is impossible to detect the surface wear of charging cables of different lengths, which affects the detection efficiency and has a small application range. By setting a stabilizing component, under the elastic performance of the tension spring, the skateboard and the toothed plate at its bottom can be driven to move, and under the cooperation of the toothed disc, the front and rear clamping plates rotate around the corresponding rotating rods, achieving the function of limiting the charging cable body, increasing its stability during the testing process, facilitating the staff to quickly limit and fix the charging cable body, saving time and effort, and having high work efficiency, and solves the problem that when the above-mentioned charging cable detection device is in use, the charging cable body is limited by a screw and a limiting member, and this method is more cumbersome and time-consuming and laborious during the operation of the staff, resulting in low work efficiency. Of course, it is not necessary for any product implementing the utility model to achieve all the above-mentioned advantages simultaneously. Description of the Drawings

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0022] Figure 1 Structural schematic of a charging cable testing device Figure 1 .

[0023] Figure 2 Structural schematic of a charging cable testing device Figure 2 .

[0024] Figure 3 Cross-sectional view of the testing table.

[0025] Figure 4 Structural diagram of the pulling component.

[0026] Figure 5 Structural diagram of the U-shaped frame.

[0027] Figure 6 Exploded view of the stabilizing component.

[0028] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0029] 1 - test bench, 101 - detection table, 102 - adjustment groove, 103 - slot, 104 - clamping mechanism, 105 - surface survey mechanism, 106 - charging cable body, 2 - pulling assembly, 201 - adjustment motor, 201a - threaded rod, 202 - front moving block, 203 - rear moving block, 204 - support plate, 205 - limiting plate, 206 - connecting rod, 207 - spring, 208 - U-shaped frame, 209 - rotating motor, 209a - rotating shaft, 2010 - roller, 3 - stabilizing assembly, 301 - fixed shell, 302 - telescopic rod, 303 - tension spring, 304 - sliding plate, 304a - toothed plate, 305 - toothed disk, 305a - rotating rod, 306 - clamping plate. Detailed implementation manners

[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0031] Embodiment 1

[0032] Please refer to Figures 1 to 5 , the present invention is a charging cable testing device, including a test bench 1 and a detection table arranged above the front end face thereof. An adjustment groove 102 is provided on one side of the upper surface of the test bench 1, and a slot 103 is provided at the central position of the inner side wall of the test bench 1. A pulling assembly 2 is arranged inside the adjustment groove 102; the pulling assembly 2 includes an adjustment motor 201 and a threaded rod 201a installed on its output shaft through a coupling. The other end of the threaded rod 201a sequentially passes through the threaded holes on the front moving block 202 and the rear moving block 203 and is connected to the bearing on the rear end face inside the adjustment groove 102.

[0033] Specifically, a surface survey mechanism 105 is slidably arranged directly above the test bench 1. A clamping mechanism 104 is arranged at one edge of the upper surface of the test bench 1. A charging wire body 106 is inserted into the slot 103. Support plates 204 are fixedly connected to the upper surfaces of the front moving block 202 and the rear moving block 203. A limiting plate 205 is arranged with a gap above the outer wall of the support plate 204. A connecting rod 206 is fixedly connected to the central position of the inner wall of the limiting plate 205. The other end of the connecting rod 206 passes through the through hole on the outer wall of the support plate 204 and is connected to the outer wall of the U-shaped frame 208. A spring 207 is sleeved on the outer side of the outer wall of the connecting rod 206. The spring 207 is located between the inner wall of the support plate 204 and the outer wall of the U-shaped frame 208. A rotating motor 209 is installed at the bottom of the U-shaped frame 208. The output shaft of the rotating motor 209 is connected to the rotating shaft 209a through a coupling. The other end of the rotating shaft 209a passes through the bearing at the bottom of the U-shaped frame 208 and is connected to the bearing at the top end inside the U-shaped frame 208. A roller 2010 is sleeved on the outer side of the outer wall of the rotating shaft 209a.

[0034] Furthermore, the detection table 101, the clamping mechanism 104, the surface survey mechanism 105, the charging wire body 106, etc. are all prior arts, so no more elaboration will be made here. When the adjustment motor 201 operates, it can drive the threaded rod 201a to rotate. Among them, positive threads and reverse threads are respectively arranged on both sides of the outer wall of the threaded rod 201a, and the positive threads and reverse threads are respectively meshed with the internal threads in the threaded holes on the front moving block 202 and the rear moving block 203. Therefore, when the threaded rod 201a rotates, it can drive the front moving block 202 and the rear moving block 203 to move in opposite and reverse directions. The cross-section of the support plate 204 is L-shaped. The limiting plate 205 and the U-shaped frame 208 are connected through the connecting rod 206, playing a role of connection and transmission. Under the elastic performance of the spring 207, the force exerted by the roller 2010 on the outer wall of the charging wire body 106 can be increased. When the rotating motor 209 operates, it can drive the rotating shaft 209a and the roller 2010 on its outer wall to rotate, so as to achieve the purpose of conveying the charging wire body 106.

[0035] The operation process of this embodiment is as follows: After the charging cable body 106 is plugged in, the clamping mechanism 104 is used to clamp and limit the tail end of the charging cable body 106. Then, the sliding surface survey mechanism 105 is slid to detect the wear condition of the outer wall of the charging cable body 106 between the inner wall of the test bench 1 and the clamping mechanism 104. Then, the surface survey mechanism 105 is slid close to the clamping mechanism 104. Then, the adjustment motor 201 is started, and the output shaft of the adjustment motor 201 rotates to drive the threaded rod 201a to rotate under the action of the coupling. Among them, positive threads and reverse threads are respectively arranged on both sides of the outer wall of the threaded rod 201a, and the positive threads and reverse threads are respectively engaged with the internal threads in the threaded holes on the front moving block 202 and the rear moving block 203. Therefore, when the threaded rod 201a rotates, it will drive the front moving block 202 and the rear moving block 203 to move in opposite or reverse directions, so as to adjust the distance between the front and rear support plates 204 through the front moving block 202 and the rear moving block 203, and make the front and rear rollers 2010 press on the outer side of the outer wall of the charging cable body 106. Among them, when the adjacent front and rear rollers 2010 apply force, the spring 207 will be compressed under the guiding action of the connecting rod 206, increasing the force applied by the front and rear rollers 2010 to the charging cable body 106. Then, the rotation motor 209 is started, and the output shaft of the rotation motor 209 rotates to drive the rotating shaft 209a to rotate through the coupling, and the rollers 2010 on its outer wall are used to rotate the rollers 2010 on its outer wall. The charging cable body 106 at the center position can be continuously conveyed inward through the front and rear rotating rollers 2010, and cooperate with the surface survey mechanism 105 to detect the entire charging cable body 106, which can be applicable to charging cable bodies 106 of various different lengths, and has a wide application range.

[0036] Embodiment 2

[0037] Please refer to Figure 2 and Figure 6 , on the basis of Embodiment 1, different from the first embodiment: A stable component 3 is provided. The stable component 3 includes a fixed shell 301 and a telescopic rod 302 fixedly connected to the center position at the top inside it. The telescopic end of the telescopic rod 302 is provided with a sliding plate 304, and the outer wall of the sliding plate 304 is slidably connected to the inner wall of the fixed shell 301, which solves the problem that the existing charging cable detection device limits the charging cable body through a screw and a limiting part during use, and this method is more cumbersome and time-consuming and laborious during the operation of the staff, resulting in low work efficiency.

[0038] Specifically, a tension spring 303 is sleeved outside the outer wall of the telescopic rod 302. The top and bottom ends of the tension spring 303 are respectively fixed to the inner top end of the fixed shell 301 and the upper surface of the sliding plate 304. A toothed plate 304a is fixedly connected to the center position of the bottom of the sliding plate 304. The bottom end of the toothed plate 304a penetrates through the through hole at the bottom of the fixed shell 301. Tooth discs 305 are arranged on both sides of the outer wall of the toothed plate 304a. A rotating rod 305a is fixedly connected to the center position of the inner wall of the tooth disc 305. The other end of the rotating rod 305a penetrates through the upper part of the outer wall of the clamping plate 306 and is connected to the bearing on the inner wall of the test bench 1. An arc groove is arranged at the center position of the inner wall of the clamping plate 306.

[0039] Furthermore, the telescopic rod 302 plays a role in limiting the tension spring 303. The sliding plate 304 can slide on the inner wall of the fixed shell 301 with high stability. Under the elastic performance of the tension spring 303, a force can be applied to the sliding plate 304. Gears are arranged on both sides of the outer wall of the toothed plate 304a and are meshed with the gears on the outer walls of the corresponding tooth discs 305 on both sides, playing a role in transmission. The tooth discs 305 and the clamping plate 306 are both located on the rotating rod 305a, and the three can rotate synchronously. When the tooth disc 305 rotates, it will drive the tooth disc 305 to rotate under the action of the rotating rod 305a, achieving the functions of opening and closing. The diameter of the arc groove on the inner wall of the clamping plate 306 is larger than the diameter of the charging wire body 106.

[0040] The operation process of this embodiment is as follows: When the staff needs to test the charging wire body 106, first push the toothed plate 304a downward. The downward movement of the toothed plate 304a will drive the sliding plate 304 to slide on the inner wall of the fixed shell 301, and pull the telescopic rod 302 and the tension spring 303. At the same time, the gears on the outer wall of the toothed plate 304a are meshed with the gears on the outer walls of the tooth discs 305 on both sides. Therefore, when the toothed plate 304a moves downward, a force will be applied to the tooth discs 305 on both sides, and the tooth discs 305 on both sides will rotate around the corresponding rotating rod 305a as the center, thereby rotating the clamping plate 306 on the outer wall of the rotating rod 305a outward to open. Then, the plug at one end of the charging wire body 106 can be inserted into the slot 103. Then, stop applying force to the toothed plate 304a. At this time, under the elastic performance of the tension spring 303, the sliding plate 304 can be pulled back to the upper part inside the fixed shell 301, and drive the toothed plate 304a to move upward, so that the tooth discs 305 on both sides rotate to the initial position, and the charging wire body 106 can be clamped outside through the arc grooves on the inner sides of the clamping plates 306 on both sides, and play a role in limiting it, increasing its stability during the test process, facilitating the staff to quickly limit and fix the charging wire body 106, saving time and effort, and having high work efficiency.

[0041] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present utility model, so that those skilled in the art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A charging cable testing device, comprising a testing table (1) and a testing meter arranged above the front end face thereof, wherein an adjusting groove (102) is provided on one side of the upper surface of the testing table (1), and a slot (103) is provided at the central position of the inner side wall of the testing table (1), characterized in that: A pulling component (2) is arranged inside the adjusting groove (102), and a stabilizing component (3) is arranged above the outer side of the slot (103); The pulling component (2) includes an adjusting motor (201) and a threaded rod (201a) installed on its output shaft through a coupling. The other end of the threaded rod (201a) sequentially passes through the threaded holes on the front moving block (202) and the rear moving block (203) and is connected to the bearing on the inner rear end face of the adjusting groove (102); The stabilizing component (3) includes a fixed shell (301) and a telescopic rod (302) fixedly connected to the center position of the inner top end thereof. A sliding plate (304) is installed at the telescopic end of the telescopic rod (302), and the outer wall of the sliding plate (304) is slidably connected to the inner wall of the fixed shell (301).

2. The charging cable testing device according to claim 1, characterized in that, A surface survey mechanism (105) is slidably arranged directly above the test bench (1). A clamping mechanism (104) is arranged at one side edge of the upper surface of the test bench (1), and a charging wire body (106) is inserted into the slot (103).

3. A charging cable testing device according to claim 1, characterized in that Support plates (204) are fixedly connected to the upper surfaces of the front moving block (202) and the rear moving block (203). A limiting plate (205) is arranged with a gap above the outer side wall of the support plate (204), and a connecting rod (206) is fixedly connected to the center position of the inner wall of the limiting plate (205).

4. The charging cable testing device according to claim 3, characterized in that The other end of the connecting rod (206) passes through the through hole on the outer wall of the support plate (204) and is connected to the outer wall of the U-shaped frame (208). A spring (207) is sleeved on the outer side of the outer wall of the connecting rod (206).

5. The charging cable testing device according to claim 4, wherein The spring (207) is located between the inner wall of the support plate (204) and the outer wall of the U-shaped frame (208). A rotating motor (209) is installed at the bottom of the U-shaped frame (208), and the output shaft of the rotating motor (209) is connected to a rotating shaft (209a) through a coupling.

6. The charging cable testing device according to claim 5, wherein The other end of the rotating shaft (209a) passes through the bearing at the bottom of the U-shaped frame (208) and is connected to the bearing at the inner top end of the U-shaped frame (208). A roller (2010) is sleeved on the outer side of the outer wall of the rotating shaft (209a).

7. The charging cable testing device according to claim 1, characterized in that A pulling spring (303) is sleeved on the outer side of the outer wall of the telescopic rod (302). The top end and the bottom end of the pulling spring (303) are respectively fixed to the inner top end of the fixed shell (301) and the upper surface of the sliding plate (304). A toothed plate (304a) is fixedly connected to the center position of the bottom of the sliding plate (304).

8. The charging cable testing device according to claim 7, wherein, The bottom end of the toothed plate (304a) passes through the through hole at the bottom of the fixed shell (301). Tooth discs (305) are arranged on both sides of the outer wall of the toothed plate (304a), and a rotating rod (305a) is fixedly connected to the center position of the inner wall of the tooth disc (305).

9. The charging cable testing device according to claim 8, characterized in that, The other end of the rotating rod (305a) passes through the upper part of the outer wall of the clamping plate (306) and is connected to the bearing on the inner wall of the test bench (1). An arc groove is arranged at the center position of the inner wall of the clamping plate (306).