Detection device for ray generation module and ray generation equipment

By using a detection device to collect and analyze the ray signals in real time before assembly of the ray generation module, the complex and time-consuming detection in the prior art is solved, the yield rate of the ray tube and high-voltage power supply is improved, and the detection efficiency of the ray generation equipment is improved.

CN223078455UActive Publication Date: 2025-07-08CHANGZHOU DACHENG VACUUM TECH CO LTD +1
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Patent Information

Application Number
CN202421178102.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-07-08
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

When existing ray generating equipment performs performance testing after assembly, the detection process is complex and time-consuming, making it difficult to effectively improve the yield rate of ray tubes and high-voltage power supplies.

Method used

A detection device for a ray generation module is provided, including an installation position, a detection unit, a control unit and a display screen. The ionization chamber and the acquisition module collect the radiation signal in real time, the control unit performs analysis and processing, and displays the detection results through the display screen to simplify the detection process.

Benefits of technology

It realizes convenient and efficient performance detection before assembly of the ray generation module, improves the yield rate of the ray tube and high-voltage power supply, and improves the detection pass rate of the ray generation equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a detection device for a ray generation module and ray generation equipment. The detection device comprises at least one mounting position for mounting a to-be-detected ray generation module, detection units in one-to-one correspondence with the mounting positions, a control unit and a display screen, wherein each detection unit comprises an ionization chamber and an acquisition module. The acquisition module acquires the electric signals generated after the ionization chambers of the multiple groups of detection units ionize the rays in real time, the control unit summarizes and analyzes the performance parameters represented by the electric signals, and then the detection result representing the performance of the ray tube and / or the high-voltage power supply module in the ray generation module is obtained. The detection device is simple in structure, can conveniently detect and analyze the ray generation module before the ray generation module is assembled into a whole machine, is efficient and convenient in detection program, and effectively improves the yield of the ray tube and the high-voltage power supply.
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Description

Technical Field

[0001] The utility model relates to the field of ray detection, in particular to a detection device for a ray generation module and a ray generation device. Background Art

[0002] X-rays are electromagnetic waves with extremely short wavelengths and high energies. They have penetrability, and when passing through objects of different densities and thicknesses, the degree of absorption is different. That is, by passing X-rays through different objects and then performing imaging processing, different images can be obtained, and then the situation of the object can be inferred based on the images. Therefore, X-rays are widely used in medical, industrial, and security inspection fields for inspection or flaw detection.

[0003] For the detection method of the performance of the ray tube and high-voltage power supply in the ray generation device, the most common current detection method is to assemble the ray generation device completely and perform a whole-machine detection on it. When the detection result is abnormal, technicians need to disassemble the device and parts and conduct repeated inspections and detections one by one. The detection process is complex and requires a lot of time.

[0004] Therefore, it is very necessary to give priority to the performance detection of the ray tube and high-voltage power supply before assembling the ray generation device, improve the yield rate of the ray tube and high-voltage power supply, and then improve the detection qualification rate of the ray generation device. Summary of the Invention

[0005] In view of the above-mentioned disadvantages of the prior art, the purpose of the embodiments of the present utility model is to provide a detection device for a ray generation module and a ray generation device, which can solve the technical problem that the detection process is complex and requires a lot of time when performing performance testing on the existing ray generation module after assembly.

[0006] In a first aspect, an embodiment of the present application provides a detection device for a ray generation module. The detection device includes: at least one installation position for installing a ray generation module to be tested, a detection unit corresponding to each installation position one by one, a control unit connected to the detection unit, and a display screen;

[0007] Each detection unit includes an ionization chamber and a collection module; a receiving window is opened on the ionization chamber, and the receiving window faces the installation position corresponding to the detection unit; the collection module is connected to the ionization chamber; the ionization chamber is used to receive the rays emitted by the ray generation module at the corresponding installation position and ionize them into electrical signals, and transmit them to the collection module;

[0008] The control unit is respectively connected to the collection module of each detection unit, and is used to receive the electrical signals collected by it and output them in the form of detection results;

[0009] The display screen is connected to the control unit and is configured to display the detection result in a preset display format.

[0010] In some embodiments, the control unit includes a connection interface connected to the ray generation module to be measured; the control unit receives the performance parameters of the ray generation module to be measured through the connection interface.

[0011] The performance parameters include tube voltage, tube current, filament current, and / or the AD value of the ray.

[0012] In some embodiments, the connection interface is a quick connector.

[0013] In some embodiments, a fixing module is provided at each installation position.

[0014] The fixing module is used to fix the ray generation module and adjust the emission direction of the ray generated by the ray generation module; the fixing module is made of aluminum metal material.

[0015] In some embodiments, the detection device further includes a shielding cover; both the fixing module and the ionization chamber are located inside the shielding cover.

[0016] In some embodiments, the control unit includes a data processing module; the data processing module is configured to summarize, analyze, and process the received electrical signal and the performance parameters to generate the detection result.

[0017] In some embodiments, the acquisition module is built into the ionization chamber.

[0018] In some embodiments, the acquisition module includes a pre-amplification board and a high-speed acquisition board connected in sequence.

[0019] In some embodiments, the preset display format includes a display board and / or a visualization chart.

[0020] In a second aspect, an embodiment of the present application provides a ray generation device, which includes a ray generation module and a detection device for the ray generation module as described in any embodiment herein.

[0021] A detection device and a ray generating device for a ray generating module provided by an embodiment of the present application. The detection device includes at least one installation position for installing a ray generating module to be detected, a detection unit corresponding to each installation position one by one, a control unit, and a display screen. Each detection unit includes an ionization chamber and an acquisition module. Detection starts after the ray generating module to be detected is installed. The acquisition module collects in real time the electrical signals generated after the ionization chamber ionizes the rays and transmits them to the control unit. Then, the control unit summarizes and analyzes the performance parameters represented by the electrical signals, and further obtains the detection results representing the performance of the ray tube and / or the high-voltage power supply module in the ray generating module. Finally, the results are displayed through the display screen.

[0022] The detection device provided by the embodiment of the present application has a simple structure and can conveniently detect and analyze the ray generating module before assembling it into a complete machine. In particular, it can simultaneously detect the performance of the ray tube and the high-voltage power supply module therein. Moreover, it can simultaneously detect the performance indicators of multiple ray generating modules. The detection program is efficient and convenient, and has a high detection accuracy, improving the yield rate of the ray tube and the high-voltage power supply, and thus effectively improving the detection qualification rate of the ray generating device. Description of the Drawings

[0023] The drawings here are incorporated into the specification and form a part of this specification, showing the embodiments consistent with the present application, and are used together with the specification to explain the principles of the present application.

[0024] Figure 1 It is a structural block diagram of a detection device for a ray generating module provided by an embodiment of the present application;

[0025] Figure 2 It is a structural schematic diagram of a detection device for a ray generating module provided by an embodiment of the present application; wherein, (a) the shielding cover is not shown; (b) the detection unit is not shown.

[0026] Through the above drawings, the clear embodiments of the present application have been shown, and there will be more detailed descriptions later. These drawings and text descriptions are not intended to limit the scope of the concept of the present application in any way, but to explain the concept of the present application to those skilled in the art by referring to specific embodiments. Detailed Embodiments

[0027] The following further elaborates on the present utility model in detail through specific embodiments in conjunction with the accompanying drawings. Similar elements in different embodiments are denoted by related similar element numbers. In the following embodiments, many detailed descriptions are provided to enable a better understanding of this application. However, those skilled in the art can readily recognize that some of the features can be omitted in different situations, or can be replaced by other elements, materials, or methods. In some cases, some operations related to this application are not shown or described in the specification to avoid overwhelming the core part of this application with excessive descriptions. For those skilled in the art, it is not necessary to describe these related operations in detail, and they can fully understand the related operations based on the descriptions in the specification and the general technical knowledge in the art.

[0028] In addition, the features, operations, or characteristics described in the specification can be combined in any suitable manner to form various embodiments. At the same time, the steps or actions in the method description can also be reordered or adjusted in a manner obvious to those skilled in the art. Therefore, the various sequences in the specification and the drawings are only for clearly describing a certain embodiment and do not mean a necessary sequence, unless it is stated that a certain sequence must be followed.

[0029] The terms "first", "second", etc. in the specification and claims of this application are used to distinguish similar objects and are not used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of this application can be implemented in an order other than those illustrated or described herein. The objects distinguished by "first", "second", etc. are generally of the same type and do not limit the number of objects. For example, the first object can be one or multiple. In addition, "and / or" in the specification and claims means at least one of the connected objects. The character " / ", generally indicates an "or" relationship between the associated objects before and after. And the "connection" and "coupling" mentioned in this application, unless otherwise specified, both include direct and indirect connection (coupling).

[0030] Currently, the performance detection of the ray generation module in a ray generation device is usually carried out after assembling it into the ray generation device and then performing a whole-machine test, and the stability of the whole machine is determined by the performance of the emitted X-rays. During the detection, if it is determined that there is a fault in the ray generation device, it is very difficult for the device manufacturer or user to directly identify the cause of the fault at this time. Technicians need to go to the site to disassemble and assemble the device and parts to conduct repeated inspections and detections one by one, which makes this process very complex and inconvenient. Therefore, it is very necessary to detect the performance of the ray generation module before assembly to improve the yield rate of the ray tube.

[0031] The following uses specific embodiments to elaborate in detail on the technical solution of this application and how the technical solution of this application solves the above technical problems. These several specific embodiments below can be combined with each other, and the same or similar concepts or processes may not be repeated in some embodiments. The embodiments of this application will be described below with reference to the accompanying drawings.

[0032] Figure 1 It is a structural block diagram of a detection device for a ray generation module provided by an embodiment of this application. As Figure 1 shown, the detection device for a ray generation module provided by the embodiment of this application can very conveniently detect and analyze the ray generation module before the ray generation module is assembled into a complete machine. The detection device includes a mounting position 10, a detection unit 20, a control unit 30, and a display screen 40.

[0033] In this embodiment, the detection device includes at least one mounting position 10, and the mounting position 10 is used to mount the ray generation module to be tested, that is, the detection device can realize the performance detection of multiple ray generation modules to be tested at the same time, which can improve the detection efficiency. Correspondingly, there are also multiple detection units 20, which correspond one by one to the mounting positions, and are used to detect the performance of the ray generation module to be tested on the corresponding mounting positions.

[0034] Each detection unit 20 includes an ionization chamber 201 and a collection module 202. Among them, a receiving window is opened on the ionization chamber 201, and the receiving window faces the mounting position corresponding to its own detection unit, and is used to receive the X-rays emitted by the ray generation module to be tested. The ionization chamber 201 is fixedly installed on the detection device, and contains inert gas inside. After the gas passes through the X-ray current, a weak current is generated to form an electrical signal. The collection module 202 is connected to the ionization chamber and is used to collect the electrical signal formed in the ionization chamber, realizing the conversion from optical signal to electrical signal.

[0035] In some embodiments, the collection module 202 is built into the ionization chamber 101 to ensure accurate electrical signals are collected.

[0036] Since the current signal generated after the current is generally a weak current, in some embodiments, the collection module includes a pre-amplification board and a high-speed acquisition board connected in sequence. After receiving the weak electrical signal, the weak current signal is first amplified by the pre-amplification board, and then real-time acquisition is performed by the high-speed acquisition board.

[0037] It can be understood that precisely because the pre-amplification board has the advantages of enhancing signals and reducing noise, before collecting the electrical signals, the pre-amplification board can significantly enhance the amplitude of weak signals, making the electrical signals easier to detect and identify in subsequent processing. While amplifying the electrical signals, it can also reduce the influence of noise, significantly improving the signal-to-noise ratio (SNR) of the signals, thereby improving and ensuring the accuracy and reliability of the signals. The pre-amplification board usually has a variety of configuration options, can be customized according to the needs of specific applications, can adapt to various different signal types and processing requirements, and the pre-amplification board usually adopts a highly integrated design, integrating multiple functional modules on one board, which not only improves the compactness of the system but also reduces power consumption and costs. At the same time, since the pre-amplification board is an independent module, it is also convenient to be replaced with a new or upgraded version later, making the upgrade and maintenance relatively simple and fast.

[0038] Similarly, the high-speed acquisition board can capture a large amount of data in real time, has high resolution and precise measurement capabilities, can capture tiny signal changes, and is very useful in applications that require precise measurement. It transmits the acquired data to the control unit in real time to ensure the timeliness and accuracy of the data, and can still maintain stable performance under long-term operation and high load conditions. At the same time, the high-speed acquisition board has flexible interfaces and configurability, which is convenient to select and configure according to the actual situation and is more universal.

[0039] The control unit 30 is respectively connected to the acquisition modules of each detection unit. The control unit 30 is used to receive the electrical signals collected by all the acquisition modules, perform statistical analysis on them, generate and output the detection results, and the detection results can intuitively reflect the performance parameters of the ray generation module to be measured, such as the performance parameters of X-rays.

[0040] In some embodiments, the control unit 30 further includes a connection interface connected to the ray generation module to be measured. The control unit receives the performance parameters of the ray generation module to be measured through the connection interface, such as the performance parameters of the ray tube and the high-voltage power supply in the ray generation module to be measured, and the performance parameters include tube voltage, tube current, filament current, and / or the AD value of the ray. Specifically, the connection interface of the control unit 30 can be a quick connector, which is electrically connected to the circuit board in the ray generation module to be measured through the quick connector to obtain the performance parameters of the ray tube and the high-voltage power supply. Compared with the traditional wiring method, the quick connector only needs to insert the connection wire to complete the connection, and the operation is simple and convenient. The common quick connector has a self-locking function, which can ensure the stability and reliability of the electrical connection and can also prevent the plug from accidentally falling off during use.

[0041] In some embodiments, the control unit includes a data processing module 301, which is configured to summarize, analyze, and process the received electrical signals and performance parameters to generate a detection result. In a specific embodiment, the data processing module first preprocesses the received electrical signals and / or performance parameters characterizing the performance of the ray generation module to be tested, including median filtering the electrical signals and averaging the performance parameters, etc., to obtain more accurate analysis data. Then, the analysis data is summarized, analyzed, and processed. When necessary, plotting and simulation analysis can also be performed, and compared with the preset performance parameters to obtain a detection result. For example, error (glitch) analysis is performed on the analysis data. When the error (glitch) exceeds the preset threshold, it can be determined that one or more performance parameters of the ray generation module to be tested do not conform to the characterization, and the ray generation module to be tested is considered unqualified.

[0042] The display screen 40 is connected to the control unit 30 and can display the detection result in a preset display form after obtaining the detection result transmitted by the control unit. In some embodiments, the preset display form includes a display board and / or a visualization chart.

[0043] In summary, the detection device for the ray generation module provided by the embodiments of the present application has a simple structure, can conveniently detect and analyze the ray generation module before assembling the whole machine, can simultaneously detect the performance indicators of multiple ray generation modules, has an efficient and convenient detection program, and has a high detection accuracy, improving the yield rate of the ray tube and the high-voltage power supply, and thus effectively improving the detection qualification rate of the ray generation device.

[0044] Figure 2 This is a schematic structural diagram of a detection device for a ray generation module provided by another embodiment of the present application. As Figure 2 (a) shows, in this embodiment, the detection device for the ray generation module includes 6 installation positions 10 for installing the ray generation module to be tested. At least the ray tube a and the high-voltage power supply b in the ray generation module to be tested need to be installed on each installation position. The detection unit 20 is arranged below the installation position, and the control unit 30 is located below the detection unit to receive the detection data.

[0045] As Figure 2As shown in (a), a fixing module 50 is provided at each installation position. The fixing module is used to fix the ray generating module to be tested. The fixing module can be a fixture, and it can be fixed to the detection device with screws around it. Then, the ray tube a in the ray generating module to be tested is fixed therein, which can prevent interference caused by external vibration. Since the ionization chamber is arranged below the detection unit, an opening is provided below the fixing module, and the direction of the opening is directly opposite to the receiving window on the ionization chamber 201, so as to ensure that the ionization chamber can completely receive the X-rays emitted by the ray tube a on the fixing module, that is, the lower part of the fixing module determines the emission direction of the rays generated by the ray generating module. The distance between the window below the fixing module and the receiving window on the ionization chamber 201 can be calculated according to the actual situation, such as the acquisition accuracy of the acquisition module. Generally, the fixing module is made of aluminum metal material, which can effectively block radiation and play a protective role.

[0046] As shown in Figure 2 (b), in this embodiment, the detection device of the ray generating module further includes a shielding cover 60. The fixing module and the ionization chamber are both located inside the shielding cover. After installing the ray generating module to be tested, the shielding cover 60 is covered outside the fixing module and the ionization chamber. During the detection process, a little radiation overflowing between the fixing module and the ionization chamber can be shielded, so as to improve the radiation safety of the detection device and ensure the safety of the detection personnel.

[0047] The embodiment of the present application also provides a ray generating device, which includes a ray generating module and a detection device for the ray generating module as described in any of the above embodiments. Before using the ray generating device, the ray generating module therein can be installed in the detection device for detection, which can ensure that the performance of the ray generating module is intact before use, and can also find or eliminate whether the fault is caused by the ray generating module through the detection device when the ray generating device fails.

[0048] The ray generating device proposed in this embodiment has the technical effects of the detection device described in any of the above embodiments. To avoid repetition, it will not be elaborated here.

[0049] The embodiments of the present application have been described above in conjunction with the accompanying drawings. However, the present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can make several simple deductions, deformations or substitutions without departing from the purpose of the present application and the scope protected by the claims. All of these belong to the protection scope of the present application.

Claims

1. A detection device for a ray generation module, characterized in that, It includes at least one installation position for installing the ray generating module to be tested, a detection unit corresponding to the installation position one by one, a control unit connected to the detection unit, and a display screen; Each of the detection units includes an ionization chamber and a collection module; a receiving window is provided on the ionization chamber, and the receiving window faces the installation position corresponding to the detection unit; the collection module is connected to the ionization chamber; the ionization chamber is configured to receive the rays emitted by the ray generating module at the corresponding installation position, ionize them into electrical signals, and transmit them to the collection module; The control unit is respectively connected to the collection module of each detection unit, and is configured to receive the electrical signals collected by it and output them in the form of detection results; The display screen is connected to the control unit and is configured to display the detection results in a preset display form.

2. The detection device for a ray generation module according to claim 1, characterized in that, The control unit includes a connection interface connected to the ray generating module to be tested; the control unit receives the performance parameters of the ray generating module to be tested through the connection interface; The performance parameters include tube voltage, tube current, filament current, and / or the AD value of the ray.

3. The detection device for a ray generation module according to claim 2, wherein, The connection interface is a quick connector.

4. The detection device for a ray generation module according to claim 1, characterized in that, A fixing module is provided at each installation position; The fixing module is configured to fix the ray generating module and adjust the emission direction of the rays generated by the ray generating module; the fixing module is made of aluminum metal material.

5. The detection device for a ray generation module according to claim 4, characterized in that, It further includes a shielding cover; both the fixing module and the ionization chamber are located inside the shielding cover.

6. The detection device for the ray generation module according to claim 2, characterized in that The control unit includes a data processing module; the data processing module is configured to summarize, analyze, and process the received electrical signals and the performance parameters to generate the detection results.

7. The detection device for a ray generation module according to claim 1, characterized in that, The collection module is built into the ionization chamber.

8. The detection device for the ray generation module according to claim 5, characterized in that The collection module includes a preamplification board and a high-speed acquisition board connected in sequence.

9. The detection device for the ray generation module according to claim 1, wherein The preset display form includes a display board and / or a visualization chart.

10. A ray generating device, characterized in that, It includes: A ray generating module and a detection device for the ray generating module according to any one of claims 1 to 9.