Novel anti-scale mold temperature controller

Abstract

The utility model discloses a novel anti-incrustation mold temperature controller which comprises a mold temperature controller body, the water inlet end of the mold temperature controller body is connected with an anti-incrustation mechanism, one end of the anti-incrustation mechanism is connected with a water pump, the end of the water pump is connected with a water tank, and the end of the water tank is connected with a water return pipe. The water outlet end of the mold temperature controller body is connected with a plurality of water outlet pipes, a temperature control mechanism is installed on the mold temperature controller body, and the scale prevention mechanism comprises a first fixing base, a second fixing base and an installation pipe. According to the novel anti-incrustation mold temperature controller, cooling water enters the mounting pipe and then impacts the alloy chip, so that the alloy chip makes full contact with water flow, free electrons are released after the alloy chip makes contact with the water, the electrostatic potential of fluid is changed, the free electrons are combined with calcium and magnesium cations which are prone to scaling in the water, combination of calcium and magnesium and acid radical ions is prevented, and therefore the anti-incrustation mold temperature controller is formed. And the scale prevention effect can be effectively achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of mold temperature controllers, and specifically relates to a new type of mold temperature controller for preventing scale formation. Background Art

[0002] Mold temperature controllers are widely used in various industries such as plastic molding, die casting, rubber tires, rollers, chemical reaction kettles, bonding, and internal mixing. Generally speaking, they are called temperature control equipment, including temperature control in both heating and cooling aspects. The circulating cooling water that uses water as the refrigerant in the mold temperature controller is prone to scale formation problems, resulting in a significant decrease in heat exchange efficiency, clogging and damage to pipelines, pumps, equipment, etc. Due to the significant decrease in heat exchange efficiency, it cannot effectively cool the production equipment, causing problems such as energy loss and low product yield. Content of the Utility Model

[0003] Aiming at the deficiencies of the prior art, the utility model provides a new type of mold temperature controller for preventing scale formation, which solves the problem of easy scale formation.

[0004] To achieve the above objectives, the utility model is realized through the following technical solutions: A new type of mold temperature controller for preventing scale formation, including a mold temperature controller body. A scale prevention mechanism is connected to the water inlet end of the mold temperature controller body. One end of the scale prevention mechanism is connected to a water pump. The end of the water pump is connected to a water tank. The end of the water tank is connected to a return pipe. The water outlet end of the mold temperature controller body is connected to a plurality of outlet pipes. A temperature control mechanism is installed on the mold temperature controller body;

[0005] The scale prevention mechanism includes a first fixing seat, a second fixing seat, and an installation pipe. A plurality of connecting blocks are fixedly connected to the side surface of the first fixing seat. A plurality of locking seats are fixedly connected to the side surface of the second fixing seat. A locking rod is fixedly connected to each of the plurality of connecting blocks. A locking screw is fixedly connected to the end of the locking rod. A locking nut is threadedly connected to the locking screw. Third fixing seats are fixedly connected to both ends of the installation pipe. A positioning block is fixedly connected to the third fixing seat. An alloy chip is fixedly connected inside the installation pipe. A water passing hole is provided on the alloy chip.

[0006] Preferably, the outlet pipes are provided as three groups of independent water temperature pipelines, and the mold temperature controller body is connected to the production equipment through the outlet pipes, so that cooling water can be introduced into each production equipment for heat exchange use.

[0007] Preferably, a locking insertion hole is provided on the locking seat, and the locking insertion hole is matched with the locking screw. The end of the locking screw penetrates through the locking seat and partially extends to the outside of the locking seat, so that the locking nut can be screwed onto the locking screw, thereby facilitating fixation.

[0008] Preferably, sealing rings are provided between the first fixing seat and the second fixing seat and the two third fixing seats. The sealing rings are made of rubber materials, which can effectively improve the sealing effect and prevent water leakage.

[0009] Preferably, positioning grooves are formed on both the first fixing seat and the second fixing seat. The positioning grooves are matched with the positioning blocks, so that the first fixing seat and the second fixing seat can be positioned with the third fixing seat to prevent deviation during installation.

[0010] Preferably, the alloy chip is made of IPSE alloy material, which can effectively prevent scale formation.

[0011] Preferably, the temperature control mechanism includes a PID controller. The input end of the PID controller is connected with a temperature sensor, and the output end of the PID controller is connected with an electric control valve. The temperature sensor is installed at the water outlet of the mold temperature controller body, and the electric control valve is installed at the water inlet of the mold temperature controller body, which can control the water inflow according to the outlet water temperature, so as to effectively and accurately adjust the temperature.

[0012] The utility model provides a new type of mold temperature controller for preventing scale formation. Compared with the prior art, it has the following

[0013] Beneficial effects:

[0014] 1. In the new type of mold temperature controller for preventing scale formation, after the cooling water enters the installation pipe and impacts the alloy chip, the alloy chip is in full contact with the water flow. After the alloy chip contacts the water, free electrons are released, changing the static potential of the fluid, and the free electrons combine with the calcium and magnesium cations that are easy to form scale in the water, preventing the combination of calcium and magnesium with acid radical ions, and effectively preventing scale formation.

[0015] 2. In the new type of mold temperature controller for preventing scale formation, the temperature sensor detects the water temperature at the water outlet of the mold temperature controller body, and then the PID controller controls the electric control valve to adjust the water inflow according to the detected water temperature, so as to effectively and accurately adjust the temperature. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the overall structure schematic diagram of the utility model;

[0017] Figure 2 is the structure schematic diagram of the scale prevention mechanism of the utility model;

[0018] Figure 3 is the internal structure schematic diagram of the installation pipe of the utility model;

[0019] Figure 4 is the structure schematic diagram of the temperature control mechanism of the utility model.

[0020] In the figure: 1. Mold temperature controller body; 2. Scale prevention mechanism; 201. First fixing seat; 202. Second fixing seat; 203. Connecting block; 204. Locking seat; 205. Locking screw; 206. Locking nut; 207. Installation pipe; 208. Third fixing seat; 209. Positioning block; 210. Water passing hole; 211. Alloy chip; 3. Water pump; 4. Temperature control mechanism; 401. PID controller; 402. Temperature sensor; 403. Electric control valve; 5. Water tank; 6. Return water pipe; 7. Outlet water pipe. Detailed implementation mode

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Please refer to Figures 1-3 , the present invention provides a technical solution: a new type of mold temperature controller with scale prevention, including a mold temperature controller body 1. The water inlet end of the mold temperature controller body 1 is connected with a scale prevention mechanism 2. One end of the scale prevention mechanism 2 is connected with a water pump 3. The end of the water pump 3 is connected with a water tank 5. The end of the water tank 5 is connected with a return water pipe 6. The water outlet end of the mold temperature controller body 1 is connected with a plurality of outlet water pipes 7. The outlet water pipes 7 are set as three groups of independent water temperature pipelines. And the mold temperature controller body 1 is connected with the production equipment through the outlet water pipes 7, so that cooling water can be introduced into each production equipment for heat exchange use. A temperature control mechanism 4 is installed on the mold temperature controller body 1. It can contact with the cooling water through the scale prevention mechanism 2 and release electrons into the cooling water, change the static potential of the fluid, make the fluid produce polarization phenomenon, and make the anions and cations in the water fluid not easily combine to form scale, so as to effectively play the role of scale prevention.

[0023] The scale prevention mechanism 2 includes a first fixing seat 201, a second fixing seat 202 and an installation pipe 207. A plurality of connecting blocks 203 are fixedly connected to the side surface of the first fixing seat 201, and a plurality of locking seats 204 are fixedly connected to the side surface of the second fixing seat 202. Locking rods are fixedly connected to the plurality of connecting blocks 203, a locking screw 205 is fixedly connected to the end of the locking rod, a locking insertion hole is formed in the locking seat 204, the locking insertion hole is matched with the locking screw 205, and the end of the locking screw 205 penetrates through the locking seat 204 and partially extends to the outside of the locking seat 204, so that a locking nut 206 can be screwed on the locking screw 205, thereby facilitating fixation. A locking nut 206 is threadedly connected to the locking screw 205. Third fixing seats 208 are fixedly connected to both ends of the installation pipe 207. Sealing rings are provided between the first fixing seat 201 and the second fixing seat 202 and the two third fixing seats 208. The sealing rings are made of rubber material, which can effectively improve the sealing effect and prevent water leakage. A positioning block 209 is fixedly connected to the third fixing seat 208, and positioning grooves are formed in the first fixing seat 201 and the second fixing seat 202. The positioning grooves are matched with the positioning block 209, so that the first fixing seat 201 and the second fixing seat 202 can be positioned with the third fixing seat 208 to prevent deviation during installation. An alloy chip 211 is fixedly connected inside the installation pipe 207, a water passing hole 210 is formed in the alloy chip 211, the alloy chip 211 is made of IPSE alloy material, and the IPSE alloy material is an alloy material mainly composed of copper, zinc and nickel and prepared by high-temperature melting of 8 metal elements with different electronegativities. When the material contacts water, free electrons will be released, and the free electrons combine with the calcium and magnesium cations forming scale in the water, preventing the combination of calcium and magnesium with acid radical ions, and effectively playing a role in preventing scale.

[0024] Please refer to Figure 1 and Figure 4 , the temperature control mechanism 4 includes a PID controller 401. The input end of the PID controller 401 is connected with a temperature sensor 402, the model of the temperature sensor 402 is DS18B20, the output end of the PID controller 401 is connected with an electric control valve 403. The temperature sensor 402 is installed at the water outlet of the mold temperature machine body 1, and the electric control valve 403 is installed at the water inlet of the mold temperature machine body 1. The water temperature at the water outlet of the mold temperature machine body 1 can be detected through the temperature sensor 402, and then the PID controller 401 controls the electric control valve 403 to adjust the water inflow according to the detected water temperature, so as to effectively and accurately adjust the temperature.

[0025] During operation, the third fixing seats 208 at both ends of the installation pipe 207 are respectively clamped with the first fixing seat 201 and the second fixing seat 202. At the same time, the end of the locking screw 205 is inserted into the locking seat 204, and then the locking nut 206 is tightened to complete the installation;

[0026] After the cooling water enters the interior of the installation pipe 207, it impacts the alloy chip 211. The water flow passes through the water through holes 210 on the alloy chip 211, enabling the alloy chip 211 to be in full contact with the water flow. The alloy chip 211 is made of IPSE alloy material, which is an alloy material mainly composed of copper, zinc, and nickel and prepared by high-temperature melting of 8 metal elements with different electronegativities. When the material comes into contact with water, it will release free electrons, change the electrostatic potential of the fluid, combine the free electrons with the calcium and magnesium cations that are prone to scale formation in water, prevent the combination of calcium and magnesium with acid root ions, and can effectively play a role in preventing scale formation.

[0027] Meanwhile, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

Claims

1. A new type of mold temperature controller with anti-scale function, comprising a mold temperature controller body (1), characterized in that: The water inlet end of the mold temperature controller body (1) is connected with a scale prevention mechanism (2). One end of the scale prevention mechanism (2) is connected with a water pump (3). The end of the water pump (3) is connected with a water tank (5). The end of the water tank (5) is connected with a return pipe (6). The water outlet end of the mold temperature controller body (1) is connected with a plurality of outlet pipes (7). A temperature control mechanism (4) is installed on the mold temperature controller body (1). The scale prevention mechanism (2) includes a first fixing seat (201), a second fixing seat (202) and an installation pipe (207). A plurality of connecting blocks (203) are fixedly connected to the side surface of the first fixing seat (201). A plurality of locking seats (204) are fixedly connected to the side surface of the second fixing seat (202). Locking rods are fixedly connected to the plurality of connecting blocks (203). A locking screw (205) is fixedly connected to the end of the locking rod. A locking nut (206) is threadedly connected to the locking screw (205). Third fixing seats (208) are fixedly connected to both ends of the installation pipe (207). A positioning block (209) is fixedly connected to the third fixing seat (208). An alloy chip (211) is fixedly connected inside the installation pipe (207). A water passing hole (210) is opened on the alloy chip (211).

2. A new type of mold temperature controller with anti-scale function according to claim 1, characterized in that: The outlet pipes (7) are arranged as three groups of independent water temperature pipes, and the mold temperature controller body (1) is connected with production equipment through the outlet pipes (7).

3. A new type of mold temperature controller with anti-scale function according to claim 1, characterized in that: A locking jack is opened on the locking seat (204). The locking jack is matched with the locking screw (205), and the end of the locking screw (205) penetrates through the locking seat (204) and partially extends to the outside of the locking seat (204).

4. A novel mold temperature controller with anti-scale function according to claim 1, characterized in that: Sealing rings are arranged between the first fixing seat (201) and the second fixing seat (202) and the two third fixing seats (208). The sealing rings are made of rubber materials.

5. A new type of mold temperature controller for preventing scale formation according to claim 1, characterized in that: Positioning grooves are opened on both the first fixing seat (201) and the second fixing seat (202). The positioning grooves are matched with the positioning blocks (209).

6. A new type of mold temperature controller with anti-scale function according to claim 1, characterized in that: The alloy chip (211) is made of IPSE alloy material.

7. A new type of mold temperature controller with anti-scale function according to claim 1, characterized in that: The temperature control mechanism (4) includes a PID controller (401). The input end of the PID controller (401) is connected with a temperature sensor (402). The output end of the PID controller (401) is connected with an electric control valve (403).

8. A new type of mold temperature controller with anti-scale function according to claim 7, characterized in that: The temperature sensor (402) is installed at the water outlet of the mold temperature controller body (1). The electric control valve (403) is installed at the water inlet of the mold temperature controller body (1).

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