Special heating equipment for piglet incubator

Through the piglet insulator heating equipment that integrates multiple sensors and control components, the safety hazards and temperature adjustment problems of traditional warm lamps are solved, and automated ambient temperature and air quality management is realized to ensure the healthy growth environment of piglets.

CN223080743UActive Publication Date: 2025-07-11CHONGQING CHENLAN INTELLIGENT TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422174688.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-11
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

In traditional suckling pig farming, warm lights cannot meet the ideal state in terms of safety hazards, operating methods and energy expenditures, and it is difficult to automatically adjust the ambient temperature and air quality.

Method used

A special heating device for piglet insulator was designed, integrating components such as fans, PTC heaters, temperature sensors, air quality sensors, ozone generators, cameras and LED fill lights. The temperature and air quality are automatically adjusted through the main control board, and a display screen and touch buttons are equipped for control.

Benefits of technology

Accurate constant temperature control from 0°C to set temperature range is achieved, product safety and convenience of use are improved, clear observation interface and safe operation methods are provided, and a healthy environment for piglets is ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223080743U_ABST
    Figure CN223080743U_ABST
Patent Text Reader

Abstract

The utility model discloses a special heating device for a piglet incubator, which belongs to the technical field of farm temperature control and comprises a shell, an air inlet and an air outlet are arranged on the shell, and a fan and a PTC (positive temperature coefficient) heater are sequentially mounted between the air inlet and the air outlet in the shell along the air flowing direction. The air inlet and the air outlet are respectively provided with a temperature sensor, an air quality sensor and an ozone generator are installed in the shell, and the air quality sensor and the ozone generator are communicated with the outside through an air quality monitoring window formed in the second side wall of the shell. A camera and an LED light supplementing lamp are arranged on the second side wall of the shell, and the fan, the PTC heater, the temperature sensor, the air quality sensor, the ozone generator, the camera and the LED light supplementing lamp are all electrically connected with a main control board installed in the shell. The temperature of the piglet growth environment and the air quality can be automatically adjusted through the air quality sensor.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of temperature control in a breeding farm, and particularly relates to a special heating device for a piglet incubator. Background Art

[0002] The physical resistance of piglets is weak. If the environmental temperature is too low or too high, it is easy for piglets to get sick, and in severe cases, it will lead to the death of piglets. Therefore, it is necessary to make an adaptive adjustment to the growth environment so that piglets have an appropriate growth temperature and a hygienic environment during the growth process. In traditional piglet breeding, a warming lamp is mainly used, but the warming lamp cannot meet the ideal state of breeding in terms of potential safety hazards, operation methods, use effects, and energy expenditure. Content of the Utility Model

[0003] In view of this, the purpose of the utility model is to provide a special heating device for a piglet incubator, which is used to automatically adjust the temperature and air quality of the piglet growth environment according to the air quality in the pigsty.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] The utility model provides a special heating device for a piglet incubator, which includes a housing. An air inlet is arranged on the first side wall of the housing, and an air outlet is arranged on the second side wall of the housing opposite to the first side wall. A fan and a PTC heater are sequentially installed in the housing between the air inlet and the air outlet along the air flow direction. Temperature sensors are respectively installed at the air inlet and the air outlet. An air quality sensor and an ozone generator are installed in the housing. The air quality sensor and the ozone generator are communicated with the outside through an air quality monitoring window arranged on the second side wall of the housing. A camera and an LED fill light are arranged on the second side wall of the housing. The fan, the PTC heater, the temperature sensor, the air quality sensor, the ozone generator, the camera, and the LED fill light are all electrically connected to a main control board installed in the housing.

[0006] Further, protective nets are arranged in both the air inlet and the air outlet.

[0007] Further, a filter screen is installed between the protective net and the fan in the air inlet.

[0008] Further, a display screen is installed on the first side wall of the housing, and the display screen is a 128*64 dot matrix LCD black and white display screen.

[0009] Further, two indicator lights for respectively indicating vaccine reminder and dust cleaning reminder are installed on the first side wall of the housing on one side of the display screen.

[0010] Further, a wind guide cover is installed between the fan and the PTC heater.

[0011] Further, there are also 5 isolated capacitive touch buttons provided on the first side wall of the housing, and the isolated capacitive touch buttons are used for controlling the working state.

[0012] The beneficial effects of the present utility model are as follows:

[0013] The present utility model automatically maintains a constant temperature within the range of the set temperature ±1°C at an ambient temperature of 0°C to the set temperature; high and low temperature detection and combined information feedback with the single-chip microcomputer are performed, and finally precise control is achieved, thereby improving the product safety and preventing negative impacts on breeding; the LED warm white lighting effectively makes breeding more convenient; the 128*64 dot matrix LCD visual interface enables users to observe more clearly; the isolation of the human body capacitance touch makes the product safer and more convenient to use; the DC12V DC brushless fan is set to rotate at 3600 - 3800 revolutions per minute, so that the air intake volume is precisely matched with the heater power to achieve the best constant temperature effect.

[0014] Other advantages, objectives and features of the present utility model will be described in the subsequent specification, and to some extent, they are obvious to those skilled in the art, or those skilled in the art can obtain teachings from the practice of the present utility model. The objectives and other advantages of the present utility model can be achieved and obtained through the following specification. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to make the objectives, technical solutions and beneficial effects of the present utility model clearer, the following drawings are provided for the present utility model for illustration:

[0016] Figure 1 It is a split view of the overall structure of an embodiment of the present utility model;

[0017] Figure 2 It is a schematic diagram of the second side wall of the housing of an embodiment of the present utility model;

[0018] Figure 3 It is a schematic diagram of the first side wall of the housing of an embodiment of the present utility model.

[0019] The reference signs in the drawings are as follows: housing 1, air inlet 101, air outlet 102, air quality monitoring window 103, protective net 104, fan 2, PTC heater 3, camera 4, LED supplementary light 5, air guide cover 6, indicator light 7, display screen 8, isolated capacitive touch button 9. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] As Figures 1 to 3As shown in the figure, the present utility model provides a special heating device for piglet incubators, including: a housing 1, an air inlet 101 is provided on the first side wall of the housing 1, an air outlet 102 is provided on the second side wall of the housing 1, the first side wall and the second side wall of the housing 1 are oppositely arranged, a fan 2 and a PTC heater 3 are sequentially installed in the housing 1 between the air inlet 101 and the air outlet 102 along the air flow direction, temperature sensors are respectively installed at the air inlet 101 and the air outlet 102, an air quality sensor and an ozone generator are installed in the housing 1, and the air quality sensor and the ozone generator are communicated with the outside through an air quality monitoring window 103 provided on the second side wall of the housing 1. A camera 4 and an LED fill light 5 are provided on the second side wall of the housing 1. The fan 2, the PTC heater 3, the temperature sensor, the air quality sensor, the ozone generator, the camera 4, and the LED fill light 5 are all electrically connected to a main control board installed in the housing 1.

[0021] In this solution, the camera 4 is used to monitor the activities, rest and health conditions of piglets in real time; the LED fill light 5 is provided with four series-connected warm white LED lights for providing warm light illumination; the air quality sensor is used to monitor the air indicators in the incubator, provide data for the host computer to regulate the wind speed, temperature, etc., and can judge whether the piglet excretion is abnormal; at the same time, it is used as the early warning index data interaction for health management: it can operate independently, and can also perform network data interaction and remote observation, solving the problem of visualizing blind spots in pig farms and providing raw data for large model analysis; the ozone generator is automatically turned on for disinfection according to the air indicators monitored by the air quality sensor; the temperature sensor is used to monitor the temperature in the pig farm. This product can automatically maintain a constant temperature within the set temperature range of ±1°C under the condition of environmental temperature change, and can automatically adjust the power of the PTC heater 3 according to the insulation conditions required at different stages of piglets, without the need for manual temperature setting; the fan 2 is a DC12V brushless DC fan.

[0022] In an embodiment of the present utility model, protective nets 104 are provided in both the air inlet 101 and the air outlet 102. The protective nets 104 are used to prevent large sundries, and a filter screen (not shown in the figure) capable of filtering dust particles is installed in the air inlet 101 to prevent external dust particles from entering the housing 1.

[0023] In an embodiment of the present utility model, a display screen 8 is installed on the first side wall of the housing 1. The display screen 8 is a 128*64 dot matrix LCD black and white display screen.

[0024] In an embodiment of the present utility model, two indicator lights 7 are installed on the first side wall of the housing 1 on one side of the display screen, which are respectively used to display vaccine reminders and dust cleaning reminders.

[0025] In this solution, the pig farm immunization program is entered into the device. Since the working time of the device is synchronized with the growth age of piglets, when the program time arrives, it can prompt the vaccine inoculation status, and at this time, the indicator light 7 for displaying the vaccine prompt lights up; when the temperature difference sensed by the temperature sensor at the air inlet and the temperature sensor at the air outlet of the dedicated heating device reaches the preset value, the indicator light 7 for dust cleaning prompt lights up to facilitate personnel to clean the dust.

[0026] In an embodiment of the present utility model, a wind guide cover 6 is installed between the fan 2 and the PTC heater 3. The wind guide cover 6 is used to separate the fan 2 and the PTC heater 3 and can make the wind pass through the PTC heater 3 evenly.

[0027] In an embodiment of the present utility model, 5 isolated capacitive touch keys 9 are further provided on the first side wall of the housing 1, and the isolated capacitive touch keys 9 are used for controlling the working state.

[0028] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present utility model rather than to limit them. Although the present utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made to it in terms of form and details without departing from the scope defined by the claims of the present utility model.

Claims

1. A special heating device for piglet incubators, comprising a housing, characterized in that: An air inlet is provided on the first side wall of the housing, and an air outlet is provided on the second side wall of the housing that is oppositely arranged to the first side wall. A fan and a PTC heater are sequentially installed in the housing between the air inlet and the air outlet along the air flow direction. Temperature sensors are respectively installed at the air inlet and the air outlet. An air quality sensor and an ozone generator are installed in the housing. The air quality sensor and the ozone generator are communicated with the outside through an air quality monitoring window provided on the second side wall of the housing. A camera and an LED fill light are provided on the second side wall of the housing. The fan, the PTC heater, the temperature sensors, the air quality sensor, the ozone generator, the camera, and the LED fill light are all electrically connected to a main control board installed in the housing.

2. The special heating equipment for piglet incubators according to claim 1, characterized in that: Protective nets are provided in both the air inlet and the air outlet.

3. The special heating device for piglet incubators according to claim 2, wherein: A filter screen is installed between the protective net and the fan in the air inlet.

4. The special heating equipment for piglet incubators according to claim 1, characterized in that: A display screen is installed on the first side wall of the housing, and the display screen is a 128*64 dot matrix LCD black and white display screen.

5. The special heating equipment for piglet incubators according to claim 1, wherein: Two indicator lights for displaying vaccine prompts and dust cleaning prompts are installed on the first side wall of the housing on one side of the display screen.

6. The special heating device for piglet incubator according to claim 1, characterized in that: A wind guide cover is installed between the fan and the PTC heater.

7. The special heating equipment for piglet incubators according to claim 1, wherein: Five isolated capacitive touch keys are further provided on the first side wall of the housing, and the isolated capacitive touch keys are used for controlling the working state.