Tool for correcting cutter head of ZL29 type filter stick forming machine

By designing a ZL29 type filter rod forming machine tool set including a calibration body and a limiting table, the problem of cumbersome correction of the concentricity of the cutter plate support shaft in the prior art is solved, and a simple and accurate calibration process is realized, avoiding equipment failures and quality problems.

CN223081098UActive Publication Date: 2025-07-11CHINA TOBACCO JIANGXI IND CO LTD
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Patent Information

Application Number
CN202421359829.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-07-11
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The process of calibration of concentricity of the existing cutter wheel bearing shaft is cumbersome, requiring multiple adjustments and cooperation with multiple people, the labor cost is high, and the inspection is not intuitive, making it difficult to meet the technical requirements.

Method used

A ZL29 type filter rod forming machine cutter plate correction tool set including a calibration body, a limiting table and a rotating handle is designed, and a hollow "O" cylinder made of HRC50R 45# steel and a raised ring limiting table are used to achieve simple and accurate concentricity correction.

Benefits of technology

It realizes simple, fast and precise calibration of the concentricity of the cutting wheel support shaft, avoids cutting wheel vibration and blade failure, and ensures the cutting quality of the filter rod.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tool for correcting a cutter head of a ZL29 type filter stick forming machine, and relates to the technical field of cigarette production equipment, the tool for correcting the cutter head of the ZL29 type filter stick forming machine comprises a correcting body, a limiting table, a rotating handle and a support, the rotating handle is provided with a through hole, the support is further connected with a cutter head supporting shaft, the correcting body is a hollow O-shaped cylinder, and the limiting table is connected with the cutter head supporting shaft. The limiting table is a protruding annular body, the correcting body is an integrated HRC50R 45 # steel material and is a hollow O-shaped cylinder, the thickness of the cylinder is equal to the gap between the inner wall of the cutter head supporting shaft and the cutter feeding push rod, the inner diameter size of the cylinder is consistent with the outer diameter size of the cutter feeding push rod, nesting is achieved, and the concentricity of the cutter head supporting shaft is simply, conveniently, rapidly and accurately aligned and corrected. And the phenomena of vibration of the cutter head and failure of the beating blade caused by inaccurate concentricity correction of the cutter head supporting shaft are further avoided, and meanwhile, the cutting quality of the filter stick is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of cigarette production equipment, and particularly relates to a tooling for correcting the cutter head of a ZL29 type filter rod forming machine. Background Art

[0002] The filter rod cutting system of the forming machine cuts the continuously formed filter rod strip into single filter rods meeting the process requirements and sends the cut filter rods into the filter rod conveying system. The main function of the cutter head is to complete the cutting of the continuous filter rod strip.

[0003] When performing regular maintenance and replacement of the cutter head, correcting the balance of the cutter box, replacing the bearings of the cutter head bearing seat and adjusting the angle of the cutter head for this type of forming machine, after installing the cutter head assembly, it is necessary to correct the concentricity between the cutter head and the cutter head support shaft to ensure that the cutter head angle is within the standard range and the cooperation degree between the cutter blade and the knife grinding device, so as to ensure the filter rod cutting quality and avoid the occurrence of cutter head vibration and cutter blade breakage faults.

[0004] The current method for calibrating the concentricity of the cutter head support shaft is as follows: The existing concentricity correction tooling for the cutter head support shaft is corrected through the semi - moon body concentricity correction tooling. The correction process is cumbersome, requires multiple adjustments, or requires the cooperation of multiple people, resulting in a large labor cost. Moreover, the concentricity inspection is not intuitive, and it requires a highly skilled maintenance worker to repeatedly test, correct and adjust to meet the technical requirements. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a tooling for correcting the cutter head of a ZL29 type filter rod forming machine, which solves the technical problems that the existing concentricity correction tooling for the cutter head support shaft is corrected through the semi - moon body concentricity correction tooling, the correction process is cumbersome, requires multiple adjustments, or requires the cooperation of multiple people, resulting in a large labor cost, and the concentricity inspection is not intuitive, and it requires a highly skilled maintenance worker to repeatedly test, correct and adjust to meet the technical requirements.

[0006] To achieve the above objectives, the utility model is realized through the following technical solutions:

[0007] A tooling for correcting the cutter head of a ZL29 type filter rod forming machine includes a correction body, a limit table, a rotating handle and a support. Among them, a through - hole is provided on the rotating handle, and a cutter head support shaft is also connected to the support. The correction body is a hollow "O" - shaped cylinder, and the limit table is a convex ring - shaped body.

[0008] Preferably: The correction body is made of integral HRC50R 45# steel, is a hollow "O" - shaped cylinder, the thickness of the cylinder is equal to the clearance between the inner wall of the cutter head support shaft and the feed push rod, and the inner diameter size of the cylinder is the same as the outer diameter size of the feed push rod to achieve nesting.

[0009] Preferably, the limiting platform is a convex annular body, the rotating handle is provided with a mesh pattern, the correcting body is connected to the rotating handle through the limiting platform, and a cutter head support shaft is installed with a cutter head.

[0010] The utility model has the following beneficial effects:

[0011] The tooling has a simple structure and practical functions, solves the problems of inconvenient concentricity correction of the cutter head support shaft, cumbersome process, and high technical difficulty, realizes the simple, fast, and accurate alignment and correction of the concentricity of the cutter head support shaft, further avoids the phenomena of cutter head vibration and blade breakage caused by inaccurate concentricity correction of the cutter head support shaft, and ensures the filter rod cutting quality at the same time. Description of the Drawings

[0012] The above description is only an overview of the technical solution of the utility model. In order to be able to understand the technical means of the utility model more clearly and implement it according to the content of the description, the following takes the preferred embodiment of the utility model and combines with the drawings to describe in detail as follows.

[0013] Figure 1 It is the overall structure diagram of the utility model;

[0014] Figure 2 It is the top view of the utility model;

[0015] Figure 3 It is the schematic diagram of the use state of the embodiment of the utility model.

[0016] Legend description: 1. Correcting body; 2. Limiting platform; 3. Rotating handle; 31. Through hole; 4. Support; 5. Cutter head support shaft; 6. Cutter head. Detailed Description of the Invention

[0017] By providing a tooling for correcting the cutter head of the ZL29 type filter rod forming machine in the embodiment of the present application, it effectively solves the technical problem that the existing concentricity correction tooling for the cutter head support shaft corrects through a semi - moon body concentricity correction tooling, the correction process is cumbersome, requires multiple adjustments, or requires multiple people to cooperate, resulting in a large labor cost, and the concentricity inspection is not intuitive, and it requires a highly skilled maintenance worker to repeatedly test, correct, and adjust to meet the technical requirements. Embodiment

[0018] The general idea of the technical solution in the embodiment of the present application is as follows:

[0019] As Figures 1 - 3As shown in the figure, in view of the problems existing in the prior art, the present utility model provides a tooling for correcting the cutter head of a ZL29 type filter rod forming machine, which includes a correcting body 1, a limiting platform 2, a rotating handle 3 and a support 4. The correcting body 1 is a hollow "O"-shaped cylinder. The limiting platform 2 is a convex ring-shaped body, which plays a role in fixing and limiting. The correcting body 1 is connected to the rotating handle 3 through the limiting platform 2. A through hole 31 is provided on the rotating handle 3, and the rotating handle 3 has a reticulate pattern. A cutter head support shaft 5 is also connected to the support 4, and a cutter head 6 is installed on the cutter head support shaft 5;

[0020] The correcting body 1 is made of integrally formed HRC50R 45# steel and is a hollow "O"-shaped cylinder. The thickness of the cylinder is equal to the clearance between the inner wall of the cutter head support shaft 5 and the feed push rod. The inner diameter of the cylinder is the same as the outer diameter of the feed push rod to achieve nesting;

[0021] The limiting platform 2 is a convex ring-shaped body, which plays a role in fixing and limiting, so as to fix the correcting body 1 on the feed push rod base body. The correcting body 1 is connected to the rotating handle 3 through the limiting platform 2;

[0022] A through hole 31 is provided on the rotating handle 3 for embedding and observing centering of the correcting body 1. The rotating handle 3 is provided with a reticulate pattern for correcting operation.

[0023] Working principle: When it is necessary to correct and adjust the concentricity of the cutter head support shaft 5, first slightly loosen the fastening screw at the bottom of the support 4, then unscrew the fastening screw of the flange cover on the support 4 and remove the flange; pull out the cylinder in the support 4, align through the through hole 31 on the rotating handle 3, and completely embed the correcting body 1 into the feed push rod in the cutter head support shaft 5, and push it inward until the limiting platform 2 is in place. Rotate the rotating handle 3 so that the correcting body 1 can rotate easily. At the same time, gradually tighten the fastening screw at the bottom of the support 4 until it is locked; rotate the rotating handle 3 again to check whether the correcting body 1 can rotate easily, take out the correcting body 1, reset the cylinder, and install the flange, that is, the concentricity correction of the cutter head support shaft 5 is completed.

[0024] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly illustrating the present utility model, rather than limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made on the basis of the above description. It is not necessary and impossible to list all the implementation manners here. And the obvious changes or modifications derived therefrom are still within the protection scope of the present utility model.

Claims

1. A tooling for knife disc calibration of ZL29 type filter rod forming machine, characterized in that The tooling for correcting the cutter head of the ZL29 filter rod forming machine includes: a correction body (1), a limiting platform (2), a rotating handle (3) and a support (4); Wherein, a through hole (31) is provided on the rotating handle (3); A cutter head support shaft (5) is further connected to the support (4); The correction body (1) is a hollow "O"-shaped cylinder; The limiting platform (2) is a convex ring-shaped body.

2. A tooling for cutter head calibration of ZL29 filter rod forming machine according to claim 1, characterized in that: The correction body (1) is made of integral HRC50R45# steel material and is a hollow "O"-shaped cylinder. The thickness of the cylinder is equal to the clearance between the inner wall of the cutter head support shaft (5) and the feed push rod. The inner diameter of the cylinder is the same as the outer diameter of the feed push rod to achieve nesting.

3. A tooling for cutter head calibration of ZL29 type filter rod forming machine according to claim 1, characterized in that: The rotating handle (3) is provided with mesh patterns.

4. A tooling for correcting the cutter head of a ZL29 type filter rod forming machine according to claim 1, characterized in that: The correction body (1) is connected to the rotating handle (3) through the limiting platform (2).

5. A tooling for cutter head calibration of ZL29 type filter rod forming machine according to claim 1, characterized in that: A cutter head (6) is installed on the cutter head support shaft (5).