Insulator electrostatic dust collection equipment

By designing cleaning components and mechanically driven cleaning brushes, the cumbersome problem of manually cleaning filter plates in the prior art is solved, and the effect of automated and efficient cleaning of multiple filter plates is achieved.

CN223082975UActive Publication Date: 2025-07-11ZHEJIANG FLYAFORD ELECTRON CO LTD
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Patent Information

Application Number
CN202422155256.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-07-11
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

Existing insulator electrostatic dust removal equipment requires manual cleaning of the filter plate after a long period of time. The cleaning method is cumbersome and inefficient, so it is impossible to clean multiple filter plates at the same time.

Method used

A cleaning component is designed, including a forward and reverse motor, rotating shaft, gear, rack and cleaning brush. The filter plate is automatically cleaned by mechanically driven cleaning brushes to avoid manual removal of the filter plates, and the synchronous cleaning of multiple filter plates is achieved by combining the discharge pipes, slide chutes, support frames and reinforcement plates.

Benefits of technology

It realizes that the filter plates are not manually cleaned, which reduces cleaning time, improves work efficiency and applicability, and can clean multiple filter plates at the same time, saving operating time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses electrostatic dust collection equipment for insulators, which relates to the technical field of dust collection equipment and comprises a dust collector, a support frame and two discharge hoppers are fixedly mounted at the bottom of the dust collector, a discharge pipeline is fixedly mounted at the bottoms of the discharge hoppers, two filter plates are fixedly mounted in the discharge pipeline, and the heights of the two filter plates are different. A plurality of reinforcing plates are fixedly installed on the inner side of the supporting frame, a cleaning assembly is arranged between two reinforcing plates, the cleaning assembly comprises a forward and reverse motor, a rotating shaft, a gear, two racks, a plurality of connecting rods and a plurality of cleaning brushes, and the two ends of the rotating shaft are fixedly connected with the gear and the output end of the forward and reverse motor respectively; the multiple filter plates in the multiple discharging pipelines can be cleaned through the multiple cleaning brushes, the operation time needed for explaining the multiple filter plates is saved, and the working efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal equipment, and particularly relates to an electrostatic dust removal equipment for insulators. Background Technique

[0002] An electrostatic precipitator is a dust collection device that uses the electric field force generated by a high-voltage electric field between an anode plate and a cathode wire to separate dust from the flue gas flow. A low-voltage insulator is a device that provides electrical insulation and mechanical fixation for electrical equipment or conductors at different potentials. A low-voltage insulator with an electro-ceramic as the insulator is called a porcelain insulator. A low-voltage insulator is a special insulation control device, and generally, low-voltage insulators are also provided inside an electrostatic precipitator.

[0003] In the existing electrostatic dust removal equipment for insulators, after long-term operation, the staff needs to manually remove the filter plate and then clean it. The cleaning method is cumbersome and affects work efficiency. At the same time, only a single filter plate can be removed at a time. Since there are many filter plates inside the dust removal equipment, it takes a lot of cleaning time for the staff, and the limitation is large. Summary of the Utility Model

[0004] In view of the deficiencies of the prior art, the utility model provides an electrostatic dust removal equipment for insulators to overcome the above technical problems existing in the related prior art.

[0005] An electrostatic dust removal equipment for insulators includes a dust collector. A support frame and two discharge hoppers are fixedly installed at the bottom of the dust collector. A discharge pipeline is fixedly installed at the bottom of the discharge hopper. Two filter plates are fixedly installed inside the discharge pipeline. The heights of the two filter plates are different. A plurality of reinforcing plates are fixedly installed inside the support frame. A cleaning assembly is arranged between two of the reinforcing plates. The cleaning assembly includes a forward and reverse motor, a rotating shaft, a gear, two racks, a plurality of connecting rods and a plurality of cleaning brushes. The two ends of the rotating shaft are respectively fixedly connected to the gear and the output end of the forward and reverse motor. When the gear rotates, two connecting rods are driven to move away from each other through the two racks. When the two connecting rods move, they cooperate with a plurality of filter plates and squeeze a plurality of cleaning brushes.

[0006] Preferably, the cleaning assembly further includes two guide rails, two guide blocks and two sliding rods. The two sliding rods are respectively fixedly connected to the two guide rails. The two guide blocks are respectively sleeved on the two sliding rods in a sliding manner and are respectively attached to the inner walls of the two guide rails. The two racks are respectively fixedly connected to the two guide blocks and are both engaged with the gear. A plurality of connecting rods are respectively fixedly connected to the two racks. A plurality of cleaning brushes are respectively fixedly installed on the plurality of connecting rods.

[0007] Preferably, the cleaning assembly further includes a plurality of guide rods, the plurality of guide rods are respectively fixedly connected to the plurality of connecting rods, two sliding grooves are respectively formed at the side ends of the two discharge pipes, and the plurality of guide rods are respectively in sliding fit with the plurality of sliding grooves.

[0008] Preferably, the cleaning assembly further includes a fixed seat and two mounting seats, the fixed seat and the two mounting seats are both fixedly connected to the reinforcing plate, the forward and reverse motor is fixedly installed at one end of the fixed seat, and the two guide rails are respectively fixedly connected to the two mounting seats.

[0009] Preferably, a plurality of fixing frames are fixedly installed on the inner wall of the support frame.

[0010] Preferably, an air outlet pipe is fixedly connected to one end of the dust collector, and ladders are fixedly installed on both sides.

[0011] Preferably, a protective frame is fixedly installed on the top of the dust collector.

[0012] Preferably, mounting frames are fixedly installed at one ends of the two discharge hoppers, and monitors are fixedly installed on the inner walls of the mounting frames.

[0013] Due to the adoption of the above technical solutions, the technical progress achieved by the present utility model compared with the prior art is as follows:

[0014] 1. The present utility model provides an insulator electrostatic dust removal device. Through the mutual cooperation among the discharge pipe, the sliding groove, the support frame, the reinforcing plate and the cleaning assembly, it is possible to directly clean the filter plate without manual operation before and after the dust collector finishes working, and it can be reused repeatedly, effectively reducing the time required for cleaning the filter plate, and improving work efficiency and applicability.

[0015] 2. The present utility model provides an insulator electrostatic dust removal device. Through the mutual cooperation among the discharge pipe, the sliding groove, the support frame, the reinforcing plate and the cleaning assembly, it is possible to make a plurality of cleaning brushes clean a plurality of filter plates in a plurality of discharge pipes, saving the operation time required for cleaning a plurality of filter plates, and further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0017] Figure 2 is a sectional structural schematic diagram of the present utility model;

[0018] Figure 3 is a sectional structural schematic diagram of the present utility model;

[0019] Figure 4 is Figure 3Enlarged schematic diagram of part A;

[0020] Figure 5 Partial structural schematic diagram of the present utility model;

[0021] Figure 6 Partial structural schematic diagram of the present utility model.

[0022] In the figure:

[0023] 1. Dust collector; 100. Discharge hopper; 1001. Discharge pipeline; 1002. Filter plate; 1003. Chute; 101. Air outlet pipeline; 102. Escalator; 103. Protective frame; 105. Installation frame; 106. Monitor; 2. Support frame; 201. Reinforcement plate; 3. Cleaning assembly; 301. Reversible motor; 302. Gear; 303. Rack; 304. Connecting rod; 305. Cleaning brush; 306. Guide rod; 307. Guide rail; 308. Guide block; 309. Slide rod; 310. Fixed seat; 311. Mounting seat; 4. Fixed frame. Specific embodiments

[0024] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments:

[0025] As Figures 1-6 shown, the present utility model provides an insulator electrostatic dust removal device, including a dust collector 1. A support frame 2 and two discharge hoppers 100 are fixedly installed at the bottom of the dust collector 1. A discharge pipeline 1001 is fixedly installed at the bottom of the discharge hopper 100. Two filter plates 1002 are fixedly installed inside the discharge pipeline 1001. The heights of the two filter plates 1002 are different. A number of reinforcement plates 201 are fixedly installed inside the support frame 2. A cleaning assembly 3 is arranged between two of the reinforcement plates 201. The cleaning assembly 3 includes a reversible motor 301, a rotating shaft, a gear 302, two racks 303, a number of connecting rods 304 and a number of cleaning brushes 305. The two ends of the rotating shaft are respectively fixedly connected to the gear 302 and the output end of the reversible motor 301. When the gear 302 rotates, two connecting rods 304 are driven to move away from each other through the two racks 303. When the two connecting rods 304 move, they cooperate with a number of filter plates 1002 and squeeze a number of cleaning brushes 305.

[0026] After the operation of the dust collector 1 is completed, the staff starts the forward and reverse motor 301. When the output end of the forward and reverse motor 301 rotates, it drives the rotation of the rotating shaft. After the rotating shaft rotates, it drives the rotation of the gear 302. When the gear 302 rotates, it meshes with the two racks 303 and drives the two racks 303 to move away from each other. When the two racks 303 move, they can both drive the two connecting rods 304 to move. When the connecting rods 304 move, they drive the guide rods 306 and several cleaning brushes 305 to move. Since the cleaning brushes 305 are made of elastic materials, when the cleaning brushes 305 move, under the extrusion of the connecting rods 304 and the filter plate 1002, the cleaning brushes 305 can deform, thereby cleaning the filter holes formed on the surface of the filter plate 1002. It can clean the filter plate 1002 directly without removing it, effectively reducing the cleaning time of the filter plate 1002 and improving the cleaning efficiency and applicability;

[0027] By driving the movement of several connecting rods 304 and several cleaning brushes 305 simultaneously, not only can multiple filter plates 1002 be cleaned at the same time, but also the filter plates 1002 in multiple discharge pipes 1001 can be cleaned, effectively reducing the cleaning operation time and further improving the cleaning efficiency. After the forward and reverse motor 301 rotates continuously, several connecting rods 304 and cleaning brushes 305 can repeatedly clean the filter plate 1002. After the cleaning of the filter plate 1002 is completed, by controlling the number of rotations of the forward and reverse motor 301, several cleaning brushes 305 can return to the initial position, achieving the effect of repeated use and further improving the applicability;

[0028] The cleaning brush 305 is a prior art and will not be explained here.

[0029] Such as Figures 2-6As shown, in one embodiment, the cleaning assembly 3 further includes two guide rails 307, two guide blocks 308 and two slide rods 309. The two slide rods 309 are respectively fixedly connected to the two guide rails 307. The two guide blocks 308 are respectively slidably sleeved on the two slide rods 309 and are respectively in contact with the inner walls of the two guide rails 307. The two racks 303 are respectively fixedly connected to the two guide blocks 308 and are both engaged with the gear 302. A plurality of connecting rods 304 are respectively fixedly connected to the two racks 303. A plurality of cleaning brushes 305 are respectively fixedly installed on the plurality of connecting rods 304. One end of each of the two discharge hoppers 100 is fixedly installed with a mounting frame 105. A monitor 106 is fixedly installed on the inner wall of the mounting frame 105. The cleaning assembly 3 further includes a plurality of guide rods 306. The plurality of guide rods 306 are respectively fixedly connected to the plurality of connecting rods 304. Two sliding grooves 1003 are respectively formed on the side ends of the two discharge pipes 1001. The plurality of guide rods 306 are respectively in sliding fit with the plurality of sliding grooves 1003. The cleaning assembly 3 further includes a fixed seat 310 and two mounting seats 311. The fixed seat 310 and the two mounting seats 311 are both fixedly connected to the reinforcing plate 201. The forward and reverse motor 301 is fixedly installed at one end of the fixed seat 310. The two guide rails 307 are respectively fixedly connected to the two mounting seats 311.

[0030] The plurality of guide rails 307 limit the two racks 303 through the two guide blocks 308 and the slide rods 309, so that when the gear 302 rotates, it can drive the two racks 303 to move horizontally, and further enable the plurality of cleaning brushes 305 to move horizontally and clean the filter plate 1002. The mounting seats 311 and the fixed seat 310 are both for improving the structural stability.

[0031] As Figure 1 As shown, in one embodiment, a plurality of fixing frames 4 are fixedly installed on the inner wall of the support frame 2. One end of the dust collector 1 is fixedly connected to an air outlet pipe 101, and escalators 102 are fixedly installed on both sides. A protective frame 103 is fixedly installed on the top of the dust collector 1.

[0032] The fixing frames 4 are used to improve the protective effect of the support frame 2. At the same time, the protective frame 103 can facilitate the staff to hold when the staff climbs to the top of the dust collector 1 through the escalator 102, improving the safety protection effect.

[0033] Next, specifically describe the working principle of the insulator electrostatic dust removal device:

[0034] After the operation of the dust collector 1 is completed, the staff starts the forward and reverse motor 301. When the output end of the forward and reverse motor 301 rotates, it drives the rotation of the rotating shaft. After the rotating shaft rotates, it drives the rotation of the gear 302. When the gear 302 rotates, it meshes with the two racks 303 and drives the two racks 303 to move away from each other. When the two racks 303 move, they slide inside the guide rail 307 through the guide blocks 308 and the slide rods 309. When the two racks 303 move, they can both drive the two connecting rods 304 to move. When the connecting rods 304 move, they drive the guide rods 306 and several cleaning brushes 305 to move. Since the cleaning brushes 305 are made of elastic materials, when the cleaning brushes 305 move, under the extrusion of the connecting rods 304 and the filter plate 1002, the cleaning brushes 305 can deform, thereby cleaning the filter holes opened on the surface of the filter plate 1002. It can directly clean the filter plate 1002 without the need to remove it, effectively reducing the cleaning time of the filter plate 1002 and improving the cleaning efficiency and applicability.

[0035] By driving several connecting rods 304 and several cleaning brushes 305 to move simultaneously, not only can multiple filter plates 1002 be cleaned at the same time, but also the filter plates 1002 in multiple discharge pipes 1001 can be cleaned, effectively reducing the cleaning operation time and further improving the cleaning efficiency. After the forward and reverse motor 301 rotates continuously, several connecting rods 304 and cleaning brushes 305 can repeatedly clean the filter plate 1002. After the cleaning of the filter plate 1002 is completed, by controlling the number of rotations of the forward and reverse motor 301, several cleaning brushes 305 can return to the initial position, achieving the effect of repeated use and further improving the applicability.

[0036] The above has generally described the present invention in detail. However, based on the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the art. Therefore, modifications or improvements made without departing from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. An insulator electrostatic precipitator device, comprising a dust collector (1), characterized in that: The bottom of the dust collector (1) is fixedly installed with a support frame (2) and two discharge hoppers (100). The bottom of the discharge hopper (100) is fixedly installed with a discharge pipeline (1001). Two filter plates (1002) are fixedly installed inside the discharge pipeline (1001). The heights of the two filter plates (1002) are different. A number of reinforcing plates (201) are fixedly installed inside the support frame (2). A cleaning assembly (3) is arranged between two of the reinforcing plates (201). The cleaning assembly (3) includes a forward and reverse motor (301), a rotating shaft, a gear (302), two racks (303), a number of connecting rods (304) and a number of cleaning brushes (305). The two ends of the rotating shaft are respectively fixedly connected with the gear (302) and the output end of the forward and reverse motor (301). When the gear (302) rotates, two connecting rods (304) are driven to move away from each other through the two racks (303). When the two connecting rods (304) move, they cooperate with a number of the filter plates (1002) and squeeze a number of cleaning brushes (305).

2. The electrostatic dust removal device for insulators according to claim 1, characterized in that: The cleaning assembly (3) further includes two guide rails (307), two guide blocks (308) and two sliding rods (309). The two sliding rods (309) are respectively fixedly connected with the two guide rails (307). The two guide blocks (308) are respectively slidably sleeved on the two sliding rods (309) and are respectively attached to the inner walls of the two guide rails (307). The two racks (303) are respectively fixedly connected with the two guide blocks (308) and are both engaged with the gear (302). A number of connecting rods (304) are respectively fixedly connected with the two racks (303). A number of cleaning brushes (305) are respectively fixedly installed on a number of the connecting rods (304).

3. An electrostatic dust removal device for insulators according to claim 1, characterized in that: The cleaning assembly (3) further includes a number of guide rods (306). The number of guide rods (306) are respectively fixedly connected with a number of the connecting rods (304). Two sliding grooves (1003) are respectively opened at the side ends of the two discharge pipelines (1001). The number of guide rods (306) are respectively slidably engaged with the number of sliding grooves (1003).

4. An insulator electrostatic dust removal device according to claim 2, characterized in that: The cleaning assembly (3) further includes a fixed seat (310) and two mounting seats (311). The fixed seat (310) and the two mounting seats (311) are both fixedly connected with the reinforcing plate (201). The forward and reverse motor (301) is fixedly installed at one end of the fixed seat (310). The two guide rails (307) are respectively fixedly connected with the two mounting seats (311).

5. The electrostatic dust removal device for insulators according to claim 1, characterized in that: A number of fixing frames (4) are fixedly installed on the inner wall of the support frame (2).

6. The electrostatic dust removal device for insulators according to claim 1, wherein: One end of the dust collector (1) is fixedly connected with an air outlet pipeline (101), and ladders (102) are fixedly installed on both sides.

7. An insulator electrostatic dust removal device according to claim 1, characterized in that: A protective frame (103) is fixedly installed on the top of the dust collector (1).

8. An insulator electrostatic dust removal device according to claim 1, characterized in that: One end of each of the two discharge hoppers (100) is fixedly installed with a mounting frame (105). A monitor (106) is fixedly installed on the inner wall of the mounting frame (105).