Sand settling nozzle with adjustable inner diameter for swirler
By designing a cyclone sinking spout with adjustable inner diameter, the problem of unstable settlement speed caused by the fixation of the inner diameter of the cyclone sinking spout is solved, and flexible adjustment and stable sand sinking effect are achieved, and the handling capacity and service life of the cyclone are improved.
Patent Information
- Application Number
- CN202421728498.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The fixation of the inner diameter of the cyclone sinker causes unstable settlement speed when treating different particle mixtures or different pressure flow rates, which easily leads to turbidity in the outlet pipe and makes it difficult to effectively control the separation effect.
A cyclone adjustable inner diameter sinking nozzle is designed. Through the combination of the shell, bracket, casing, adjustment mechanism and stabilization mechanism, flexible adjustment of the inner diameter is achieved, including the wear-resistant layer design of the shell and the sealing of the connecting mechanism, the stable installation of the bracket, the coordination of the movable rod and the limiting block of the adjustment mechanism, and the coordination of the reinforcement rod of the stabilizing mechanism and the long screw, ensuring that the sand sinking effect is not affected by the pressure and particle size of the cyclone.
It realizes rapid adjustment of the inner diameter as needed, ensures the sand sinking effect, improves the stability and separation efficiency of the mixed liquid treatment, extends the service life of the equipment, and reduces the impact of particle settlement on the stability of the bracket and the adjustment head.
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Figure CN223082992U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a cyclone adjustable inner diameter sand settling nozzle. Background Technique
[0002] A cyclone is a common separation and classification device, and its working principle is centrifugal sedimentation. The basic principle of a cyclone is to separate a two-phase mixture such as liquid-liquid, liquid-solid, and liquid-gas with a certain density difference under the action of centrifugal force. When the two-phase mixed liquid to be separated enters the cyclone tangentially from the periphery at a certain pressure, different centrifugal forces will be generated and the two phases will be separated.
[0003] The cyclone sand settling nozzle is a key component in the cyclone device. Its main function is to separate solid particles and liquid in the solid-liquid mixture, so that the particles settle to the lower part and are discharged through a pipeline, thereby ensuring that the liquid flowing out of the outlet pipe is clean. The cyclone sand settling nozzle is usually made of wear-resistant materials such as polyurethane and ceramic silicon carbide to adapt to the harsh working environment and improve the service life. The design of the sand settling nozzle needs to consider the flow characteristics of the fluid and the separation effect of solid particles to ensure the best separation effect. Its internal structure design and the size of the inner diameter of the sand settling nozzle have a certain impact on the pressure of the cyclone.
[0004] There is a certain relationship between the inner diameter size of the cyclone sand settling nozzle and the pressure inside the cyclone. At present, the diameter of the sand settling nozzle of the knob device is fixed. When processing different particle mixed liquids or different pressure flow rates, it will cause different sedimentation speeds of the sand settling nozzle particles, which is likely to cause the liquid in the outlet pipe to be turbid and is not easy to effectively control. Content of the Utility Model
[0005] The utility model provides a cyclone adjustable inner diameter sand settling nozzle in order to solve the technical problem that the cyclone sand settling nozzle is easily affected by the cyclone pressure and the particle size in the mixed liquid when discharging particles.
[0006] The utility model solves the above technical problems through the following technical solutions:
[0007] The utility model provides a cyclone adjustable inner diameter sand settling nozzle, including:
[0008] A housing, a sand settling port and a reduced diameter port that communicate with each other are provided in the middle of the housing. An enlarged port communicating with the reduced diameter port is provided at one end of the housing, and the diameter of the enlarged port is larger than that of the reduced diameter port. A connection mechanism that can be installed with the cyclone is fixedly connected to the other end of the housing;
[0009] A bracket, the bracket is attached to the side wall of the housing. One end of the bracket is fixedly connected with a sleeve located inside the housing. An adjusting mechanism is movably sleeved inside the sleeve, and a stabilizing mechanism is fixedly installed below the bracket.
[0010] In this technical solution, a sand-settling port with a frustum-shaped structure is provided at the top of the housing. A wear-resistant layer is provided on the inner wall of the housing, and the wear-resistant layer is respectively located inside the sand-settling port, the reduced opening, and the enlarged opening.
[0011] In this technical solution, the connecting mechanism includes a flange. The flange is fixedly installed at the end of the housing. An annular sealing gasket is fixedly connected to the top of the flange, and a number of evenly distributed stud bolts are inserted through the flange located outside the sealing gasket.
[0012] In this technical solution, the bracket is a hook-shaped mechanism and extends into the enlarged opening. The number of brackets is two, and each bracket is fixedly connected to the outer wall of the housing by bolts.
[0013] In this technical solution, a limiting block is fixedly connected to one end of the sleeve. The other end of the sleeve is a tip structure, and the sleeve extends into the reduced opening.
[0014] In this technical solution, the adjusting mechanism includes a movable rod and an adjusting head. The movable rod is movably sleeved inside the sleeve. An adjusting head is fixedly connected to the top of the movable rod. The adjusting head is located inside the sand-settling port, and the diameter of the adjusting head is smaller than the diameter of the reduced opening.
[0015] In this technical solution, two symmetrically distributed guiding grooves are formed on the surface of the movable rod. Limiting blocks are embedded inside the guiding grooves. The number of limiting blocks is two and both are L-shaped structures, and the limiting blocks are slidably connected to the inside of the guiding grooves.
[0016] In this technical solution, the stabilizing mechanism includes a fixing rod. The fixing rod is fixedly connected to the bottom of the bracket, and one end of the fixing rod is fixedly connected to the bottom of the sleeve through a reinforcing rod.
[0017] In this technical solution, the cross-section of the reinforcing rod is a U-shaped structure. The bottom end of the reinforcing rod is threadedly connected to a long screw rod. The long screw rod is located inside the fixing rod. The end of the long screw rod penetrates through the sleeve and extends into the movable rod.
[0018] In this technical solution, a number of evenly distributed jacks are formed on the surface of the movable rod. A number of the jacks are all inclined and symmetrically distributed, and the long screw rod is fitted and inserted into the jacks.
[0019] On the basis of conforming to the common knowledge in the art, the above-mentioned preferred conditions can be combined arbitrarily to obtain various preferred embodiments of the present utility model.
[0020] The positive and progressive effects of the present utility model are as follows:
[0021] The above-mentioned adjustable inner diameter sand settling nozzle of a cyclone is connected to the bottom of the cyclone by a connecting mechanism, so that the liquid flowing in a vortex in the cyclone is discharged from the shell, and particle sedimentation is achieved through a sand settling port and a reduced diameter section. The inner diameter can be adjusted according to the usage requirements, so that the sand settling effect is not affected by the cyclone pressure and the particle size. The inner diameter can be quickly adjusted according to the mixed liquid to be treated to ensure the treatment effect of the mixed liquid. It can be quickly installed through a bracket, can be replaced after long-term use, and the bracket is installed inside the flared opening, which can avoid affecting particle sedimentation. The inner diameter can be adjusted during use and can be appropriately adjusted according to the working conditions of the cyclone. Moreover, by setting a long screw rod with an inclined structure, the movable rod is pressed tightly, which can ensure the stability of the adjusting head, reduce the influence on the stability of the bracket and the adjusting head during the transportation of the mixed liquid, and improve the service performance of the sand settling nozzle. Brief Description of the Drawings
[0022] Figure 1 It is a schematic three-dimensional structure diagram of the whole of the present invention.
[0023] Figure 2 It is a schematic front view structure diagram of the interior of the present invention.
[0024] Figure 3 It is a schematic top view structure diagram of the flange of the present invention.
[0025] Figure 4 It is a schematic top view structure diagram of the flared opening of the present invention.
[0026] Description of the Reference Numerals in the Drawings
[0027] 1. Shell; 2. Wear-resistant layer; 3. Flange; 4. Sealing gasket; 5. Stud; 6. Sand settling port; 7. Reduced diameter section; 8. Flared opening; 9. Bracket; 10. Bolt; 11. Sleeve; 12. Fixed rod; 13. Long screw rod; 14. Reinforcing rod; 15. Limit block; 16. Movable rod; 17. Adjusting head; 18. Insertion hole; 19. Guide groove. Detailed Description of the Invention
[0028] The present invention will be further described below by way of examples, but the present invention is not limited to the scope of the described examples.
[0029] As Figures 1-4 shown, the adjustable inner diameter sand settling nozzle of a cyclone includes:
[0030] A shell 1, a sand settling port 6 and a reduced diameter section 7 that communicate with each other are provided in the middle of the shell 1. A flared opening 8 communicating with the reduced diameter section 7 is provided at one end of the shell 1, and the diameter of the flared opening 8 is larger than that of the reduced diameter section 7. A connecting mechanism that can be installed with the cyclone is fixedly connected to the other end of the shell 1;
[0031] Bracket 9, the bracket 9 is attached to the side wall of the housing 1, one end of the bracket 9 is fixedly connected to a sleeve 11 located inside the housing 1, the sleeve 11 is movably sleeved with an adjusting mechanism, and a stabilizing mechanism is fixedly installed below the bracket 9.
[0032] In this technical solution, a sedimentation port 6 with a frustum-shaped structure is provided at the top of the housing 1, a wear-resistant layer 2 is provided on the inner wall of the housing 1, and the wear-resistant layer 2 is respectively located inside the sedimentation port 6, the reduced diameter section 7 and the enlarged diameter section 8. By setting the wear-resistant layer 2, the wear problem caused to the housing 1 can be reduced, and the service life of the housing 1 can be improved. The mixed liquid flowing spirally in the hydrocyclone enters the sedimentation nozzle. The diameter of the sedimentation port 6 decreases, resulting in a reduced flow rate. At this time, the particulate matter falls from the sedimentation port 6 and the reduced diameter section 7, thereby realizing the separation of the particulate matter and the liquid.
[0033] In this technical solution, the connecting mechanism includes a flange 3, the flange 3 is fixedly installed at the end of the housing 1, an annular sealing gasket 4 is fixedly connected to the top of the flange 3, and a plurality of uniformly distributed stud bolts 5 are inserted through the flange 3 outside the sealing gasket 4. During installation, the sealing gasket 4 is fitted on the surface of the flange 3, and the flange 3 is installed at the bottom of the hydrocyclone through the stud bolts 5, realizing the stable installation of the housing 1 and ensuring the sealing performance at the connection.
[0034] In this technical solution, the bracket 9 is a hook-shaped mechanism and extends into the enlarged diameter section 8. The number of brackets 9 is two. Each bracket 9 is fixedly connected to the outer wall of the housing 1 through a bolt 10. The bracket 9 can be attached to the outer wall of the housing 1, and the bracket 9 is installed through the bolt 10, so that the sleeve 11 on the bracket 9 is located inside the housing 1.
[0035] In this technical solution, a limiting block 15 is fixedly connected to one end of the sleeve 11, the other end of the sleeve 11 is a pointed structure, and the sleeve 11 extends into the reduced diameter section 7. The limiting block 15 can cooperate with the guiding groove 19 of the movable rod 16 to realize the stable movement of the movable rod 16, ensuring that the jack 18 corresponds to the long screw 13.
[0036] In this technical solution, the adjusting mechanism includes a movable rod 16 and an adjusting head 17. The movable rod 16 is movably sleeved inside the sleeve 11. An adjusting head 17 is fixedly connected to the top of the movable rod 16. The adjusting head 17 is located inside the sedimentation port 6, and the diameter of the adjusting head 17 is smaller than the diameter of the reduced diameter section 7. The movable rod 16 can move inside the sleeve 11 to adjust the height of the adjusting head 17, so that the adjusting head 17 cooperates with the sedimentation port 6 to adjust the inner diameter. Appropriate adjustment of the adjusting head 17 during the transportation of the mixed liquid can achieve variable diameter operation.
[0037] In the present technical solution, two symmetrically distributed guide grooves 19 are provided on the surface of the movable rod 16, and a limit block 15 is embedded inside the guide groove 19. There are two limit blocks 15 and both are L-shaped structures. The limit block 15 is slidably connected to the inside of the guide groove 19. The cooperation between the limit block 15 and the guide groove 19 can realize the lifting and lowering of the movable rod 16 without rotation.
[0038] In the present technical solution, the stabilizing mechanism includes a fixing rod 12, the fixing rod 12 is fixedly connected to the bottom of the bracket 9, and one end of the fixing rod 12 is fixedly connected to the bottom of the sleeve 11 through a reinforcing rod 14. The reinforcing rod 14 on the fixing rod 12 plays a stabilizing function for the sleeve 11, and the fixing rod 12 can protect the long screw 13 to prevent particles from entering the thread of the long screw 13 and causing jamming.
[0039] In the present technical solution, the cross-section of the reinforcement rod 14 is a U-shaped structure, and the bottom end of the reinforcement rod 14 is threadedly connected to the long screw 13. The long screw 13 is located inside the fixed rod 12, and the end of the long screw 13 passes through the sleeve 11 and extends to the inside of the movable rod 16. When the long screw 13 rotates, its end extends into the inside of the sleeve 11 and is plugged into the socket 18 to achieve the fixation of the movable rod 16 after adjustment. When the cyclone is working, a tool can be used to press against the bottom of the movable rod 16, and then the long screw 13 can be unscrewed to separate it from the socket 18, and then the height of the movable rod 16 can be adjusted by the tool and the long screws 13 on both sides can be tightened again, thereby achieving the limiting of the movable rod 16.
[0040] In the present technical solution, a plurality of evenly distributed sockets 18 are provided on the surface of the movable rod 16, and the plurality of sockets 18 are tilted and symmetrically distributed, and the long screw 13 is engaged and plugged into the inside of the sockets 18. The long screw 13 can press the movable rod 16 tightly through the tilted sockets 18, thereby providing stable support for the movable rod 16.
[0041] The utility model is not limited to the above-mentioned embodiments. Any changes in shape or structure are within the protection scope of the utility model. The protection scope of the utility model is defined by the attached claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principle and essence of the utility model, but these changes and modifications are within the protection scope of the utility model.
Claims
1. A swirl separator with an adjustable inner diameter sand trap nozzle, characterized in that, Comprising: A housing (1), in the middle of the housing (1) there are a sediment settling port (6) and a reduced diameter port (7) that are interconnected. At one end of the housing (1), there is an enlarged port (8) that communicates with the reduced diameter port (7), and the diameter of the enlarged port (8) is larger than the diameter of the reduced diameter port (7). At the other end of the housing (1), there is a connection mechanism that can be installed with a hydrocyclone; A bracket (9), the bracket (9) is attached to the side wall of the housing (1). One end of the bracket (9) is fixedly connected to a sleeve (11) located inside the housing (1). An adjusting mechanism is movably sleeved inside the sleeve (11), and a stabilizing mechanism is fixedly installed below the bracket (9).
2. The adjustable inner diameter desilting nozzle of the cyclone according to claim 1, characterized in that: At the top of the housing (1) there is a sediment settling port (6) with a frustum-shaped structure. The inner wall of the housing (1) is provided with a wear-resistant layer (2), and the wear-resistant layer (2) is respectively located inside the sediment settling port (6), the reduced diameter port (7), and the enlarged port (8).
3. The adjustable inner diameter sand settling nozzle of the cyclone as described in claim 1, characterized in that: The connection mechanism includes a flange (3), the flange (3) is fixedly installed at the end of the housing (1). At the top of the flange (3), there is an annular sealing gasket (4) fixedly connected. And several uniformly distributed stud bolts (5) are inserted through the flange (3) located outside the sealing gasket (4).
4. The adjustable inner diameter sand settling nozzle of the cyclone according to claim 1, characterized in that: The bracket (9) is a hook-shaped mechanism and extends into the enlarged port (8). The number of brackets (9) is two, and each bracket (9) is fixedly connected to the outer wall of the housing (1) by a bolt (10).
5. The adjustable inner diameter sand settling nozzle of the cyclone according to claim 1, characterized in that: One end of the sleeve (11) is fixedly connected to a limit block (15). The other end of the sleeve (11) is a tip structure, and the sleeve (11) extends into the reduced diameter port (7).
6. The adjustable inner diameter sand settling nozzle of the cyclone according to claim 1, characterized in that: The adjusting mechanism includes a movable rod (16) and an adjusting head (17). The movable rod (16) is movably sleeved inside the sleeve (11). At the top of the movable rod (16), there is an adjusting head (17) fixedly connected. The adjusting head (17) is located inside the sediment settling port (6), and the diameter of the adjusting head (17) is smaller than the diameter of the reduced diameter port (7).
7. The adjustable inner diameter sand settling nozzle of the cyclone according to claim 6, wherein: On the surface of the movable rod (16), there are two symmetrically distributed guiding grooves (19). Inside the guiding grooves (19), there are limit blocks (15) embedded. The number of limit blocks (15) is two and they are both L-shaped structures, and the limit blocks (15) are slidably connected to the inside of the guiding grooves (19).
8. The adjustable inner diameter sand settling nozzle of the cyclone according to claim 1, characterized in that: The stabilizing mechanism includes a fixed rod (12), the fixed rod (12) is fixedly connected to the bottom of the bracket (9), and one end of the fixed rod (12) is fixedly connected to the bottom of the sleeve (11) through a reinforcing rod (14).
9. The adjustable inner diameter sand settling nozzle of the cyclone according to claim 8, characterized in that: The cross-section of the reinforcing rod (14) is a U-shaped structure. The bottom end of the reinforcing rod (14) is threadedly connected to a long screw rod (13). The long screw rod (13) is located inside the fixed rod (12). The end of the long screw rod (13) penetrates through the sleeve (11) and extends into the movable rod (16).
10. The adjustable inner diameter desanding nozzle of the cyclone according to claim 9, characterized in that: On the surface of the movable rod (16), there are several uniformly distributed jacks (18). The several jacks (18) are all inclined and symmetrically distributed, and the long screw rod (13) is fitted and inserted into the inside of the jacks (18).