Spraying device for preparing corrosion-resistant aluminum layer protective film

By designing spraying devices for movable and easy to disassemble and assembly, the problems of uneven spraying and cumbersome replacement are solved, and efficient spraying uniformity and convenient maintenance are achieved.

CN223083090UActive Publication Date: 2025-07-11JINJIANG LIANXING REFLECTIVE MATERIAL
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Patent Information

Application Number
CN202422023121.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-11
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The nozzles of existing film spraying equipment are fixed, resulting in uneven spraying and cumbersome replacement, making it difficult to repair unsprayed areas.

Method used

A spraying device including a mobile rack, a spraying assembly, a pressing roller and a drying assembly is designed. The spraying assembly is movable and easy to disassemble. Through the combination of the mobile rack and a spraying assembly, re-spraying and pressing thickness are achieved, combined with a drying process.

Benefits of technology

It improves the uniformity and convenience of spraying, the convenience of disassembly and assembly of spraying components, and improves the intelligence level of equipment and maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The spraying device for preparing the corrosion-resistant aluminum layer protective film comprises a movable frame body, a spraying assembly, a pressing roller and a drying assembly, the movable frame body comprises a transverse part and a vertical part, the vertical part is connected to the upper surface of one side of the transverse part, the transverse part sequentially comprises a spraying cavity, a film pressing cavity and a drying cavity from left to right, and the spraying assembly is connected with the pressing roller. The pressing roller and the drying assembly are located in the film pressing cavity and the drying cavity correspondingly. The vertical part is provided with a material cavity, the spraying assembly comprises a transverse mounting plate and spraying machines, the multiple spraying machines are sequentially arranged on the lower surface of the transverse mounting plate, the transverse mounting plate is detachably connected with the vertical part, the spraying machines communicate with the material cavity, the spraying machines are located in the transverse part, the spraying device can move, and the spraying assembly is easy to disassemble and assemble.
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Description

Technical Field

[0001] The utility model belongs to the technical field of film production equipment, and particularly relates to a spraying device for preparing a corrosion-resistant aluminum layer protective film. Background Art

[0002] At present, surface coating or spraying of films is generally realized by means of roll lamination or surface spraying processes. Roll lamination is to pull the film to be processed and the functional film between two pressure rollers for roll lamination; while surface spraying is to let the film to be processed pass under the spraying equipment for spraying. Existing surface spraying equipment all sets nozzles on the moving rollers for transporting the film to be processed, and the film to be processed is sprayed after passing through the nozzles. This method has the following problems. First, it is very difficult to repair the areas with uneven spraying or unsprayed areas after spraying. Second, the nozzles are fixedly arranged, and the replacement steps are cumbersome. In view of this, this solution is proposed. Content of the Utility Model

[0003] In view of the deficiencies of the prior art, the technical problem to be solved by the utility model is to provide a spraying device for preparing a corrosion-resistant aluminum layer protective film, the spraying equipment of which can move and the spraying components are easy to disassemble and assemble.

[0004] To solve the above technical problems, the technical solution adopted by the utility model is: a spraying device for preparing a corrosion-resistant aluminum layer protective film, which includes a moving frame body, a spraying component, a pressure roller and a drying component. The moving frame body includes a horizontal part and a vertical part. The vertical part is connected to the upper surface of one side of the horizontal part. The horizontal part sequentially includes a spraying chamber, a film pressing chamber and a drying chamber from left to right. The pressure roller and the drying component are respectively located in the film pressing chamber and the drying chamber.

[0005] The vertical part has a material chamber. The spraying component includes a horizontal mounting plate and a spraying machine. A plurality of the spraying machines are sequentially arranged on the lower surface of the horizontal mounting plate. The horizontal mounting plate is detachably connected to the vertical part. The spraying machine is communicated with the material chamber. The spraying machine is located in the horizontal part.

[0006] Further, sliding notches are formed on the inner sides at both ends of the vertical part. One opening of the sliding notch is located on the side surface of the vertical part, and the other opening of the sliding notch is located on the inner surface of the vertical part facing inwards. The horizontal mounting plate is located in the sliding notch, and an abutting and limiting component is arranged between the horizontal mounting plate and the sliding notch.

[0007] Furthermore, the top limit assembly includes two top blocks and a screw-in column, first through holes penetrating up and down are formed on both sides of the horizontal mounting plate, and a second through hole is formed on the surface of the horizontal mounting plate, the second through hole is connected to the first through hole, and the junction of the second through hole and the first through hole is the middle of the first through hole, the top block is located in the first through hole and on the upper and lower sides of the second through hole; the screw-in column is located in the second through hole, and the circumferential surface of the screw-in column located in the second through hole is an inclined surface gradually inclined downward inward.

[0008] Furthermore, two annular limiting grooves are formed in the first through hole, and limiting rings are formed on the circumferential surfaces of the two abutting blocks. The limiting rings are located in the annular limiting grooves, and the length of the annular limiting grooves is greater than the thickness of the limiting rings.

[0009] Furthermore, a storage cavity is formed in the transverse mounting plate, and the storage cavity is communicated with the spraying chamber of the sprayer;

[0010] A clearance gap is formed on one side of the vertical portion corresponding to the spray assembly, a material pipe is formed above the clearance gap, and the material pipe passes through the clearance gap and is connected with the storage cavity installed horizontally.

[0011] Furthermore, a partition is provided between the film pressing chamber and the drying chamber.

[0012] Furthermore, the drying chamber includes a plurality of cooling fans, and the plurality of cooling fans are arranged at intervals.

[0013] Furthermore, sliding grooves are formed on the lower surfaces of both sides of the transverse portion, a moving seat is arranged in the sliding groove, and a penetrating threaded hole is arranged on the moving seat.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model provides a movable frame, and the spraying assembly, the pressing roller and the drying assembly are installed on the movable frame. When it is found after spraying that the film to be processed is unevenly sprayed or not sprayed in place at a certain place, the movable frame moves, so that the spraying assembly is moved to the upper part of the target position for spraying again, and then the pressing roller presses again to determine the thickness, and finally the drying assembly dries. The utility model has a high degree of intelligence, and the horizontal mounting plate on the spraying assembly in the present solution is detachably connected to the vertical part of the movable frame. During daily maintenance or replacement, the entire horizontal mounting plate can be removed, which is more convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of a spraying device for preparing a corrosion-resistant aluminum layer protective film in the utility model;

[0017] Figure 2This is a schematic diagram of the structure of the utility model when viewed from above;

[0018] Figure 3 It is a cross-sectional structural schematic diagram of the utility model;

[0019] Figure 4 It is a schematic cross-sectional structural diagram of the top stopper assembly in the transverse mounting plate of the utility model.

[0020] Markings in the figure: 1. movable frame; 11. horizontal part; 111. spraying chamber; 112. film pressing chamber; 113. drying chamber; 114. partition; 115. sliding groove; 116. movable seat; 12. vertical part; 121. material chamber; 122. sliding notch; 2. spraying assembly; 21. horizontal mounting plate; 211. storage chamber; 212. support block; 2121. limiting ring; 2122. flexible block; 213. screw-in column; 214. first through hole; 2141. annular limiting groove; 215. second through hole; 22. sprayer; 3. pressure roller; 4. cooling fan. DETAILED DESCRIPTION

[0021] In order to make the above features and advantages of the present invention more obvious and understandable, embodiments are given below with reference to the accompanying drawings for detailed description as follows.

[0022] like Figures 1-4 As shown, this embodiment provides a spraying device for preparing a corrosion-resistant aluminum layer protective film, including a movable frame 1, a spraying component 2, a pressure roller 3 and a drying component.

[0023] The movable frame 1 includes a transverse portion 11 and a vertical portion 12. The vertical portion 12 is connected to the upper surface of one side of the transverse portion 11. The transverse portion 11 and the vertical portion 12 are interconnected. The transverse portion 11 includes a spray chamber 111, a film pressing chamber 112 and a drying chamber 113 from left to right. The vertical portion 12 has a material cavity 121, and a clearance gap is formed on one side of the vertical portion 12 corresponding to the spray assembly 2. Sliding grooves 115 are formed on the lower surface of both sides of the transverse portion 11. A movable seat 116 is arranged in the sliding groove 115. The movable seat 116 is provided with a threaded hole therethrough. Two screws are arranged on the external device. The two screws pass through the threaded holes respectively. The movement of the movable frame 1 is controlled by rotating the screws.

[0024] The spraying assembly 2 includes a transverse mounting plate 21 and a sprayer 22. A plurality of sprayers 22 are sequentially arranged on the lower surface of the transverse mounting plate 21, and the sprayers 22 are located in the transverse portion 11. Specifically, a storage cavity 211 is formed in the transverse mounting plate 21, and the storage cavity 211 is connected to the spraying chamber 111 of the sprayer 22. A material pipe is formed above the clearance gap, and the material pipe passes through the clearance gap and is connected to the transversely mounted storage cavity 211.

[0025] The horizontal mounting plate 21 is detachably connected to the vertical portion 12, and the spraying machine 22 is communicated with the material cavity 121. Specifically, sliding notches 122 are formed on the inner sides of both ends of the vertical portion 12. One opening of the sliding notch 122 is located on the side surface of the vertical portion 12, and the other opening of the sliding notch 122 is located on the inner surface of the vertical portion 12 facing inward. The horizontal mounting plate 21 is located in the sliding notch 122, and a top limiting component is arranged between the horizontal mounting plate 21 and the sliding notch 122. The top limiting component includes two top blocks 212 and a screwing-in column 213. Through holes 214 penetrating up and down are formed on both sides of the horizontal mounting plate 21, and a second through hole 215 is formed on the surface of the horizontal mounting plate 21. The second through hole 215 is communicated with the first through hole 214. The connection part of the second through hole 215 and the first through hole 214 is the middle part of the first through hole 214. The top blocks 212 are located in the first through hole 214 and on the upper side and the lower side of the second through hole 215. A flexible block 2122 is bonded to the outer surface of the top block 212, making the top more fitting. Two annular limiting grooves 2141 are formed in the first through hole 214. Limiting rings 2121 are formed on the circumferences of the two top blocks 212. The limiting rings 2121 are located in the annular limiting grooves 2141. The length of the annular limiting groove 2141 is greater than the thickness of the limiting ring 2121. The screwing-in column 213 is located in the second through hole 215. The circumferential surface of the screwing-in column 213 located in the second through hole 215 is an inclined surface gradually sloping downward inward. A flat protruding plate is formed on the outer surface of the screwing-in column 213, which is convenient for manual holding and rotation.

[0026] When the horizontal mounting plate 21 is in an unlocked state, the two top blocks 212 are located in the first through hole 214. When the horizontal mounting plate 21 moves to the installation position, manually rotate the flat protruding plate, and the screwing-in column 213 moves inward. The lower surface of the top column moves upward as the screwing-in column 213 moves inward, and the opening extending out of the first through hole 214 abuts against the upper and lower side walls of the sliding notch 122. At this time, the horizontal mounting plate 21 is limited.

[0027] The pressing roller 3 and the drying component are respectively located in the film pressing chamber 112 and the drying chamber 113. There is a partition 114 between the film pressing chamber 112 and the drying chamber 113. The drying chamber 113 includes a plurality of cooling fans 4, and the plurality of cooling fans 4 are arranged at intervals.

[0028] Working principle: The moving frame 1 moves to the designated position, and the film to be processed passes under the moving frame 1. First, it passes through the spraying chamber 111. The spraying machine 22 in the spraying chamber 111 sprays on the surface of the film to be processed. After spraying, the film to be processed passes through the pressing roller 3 for pressing and thickness fixing, and finally passes through the drying chamber 113 and is cooled and shaped by the cooling fan 4. When it is found that the spraying at a certain place on the film to be processed is uneven or not sprayed in place after spraying, the moving frame 1 moves, so that the spraying assembly 2 moves above the target position for re-spraying, then is re-pressed and thickness-fixed by the pressing roller 3, and finally is dried by the drying assembly, with a high degree of intelligence.

[0029] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A spraying device for preparing a corrosion-resistant aluminum layer protective film, characterized in that: The mobile frame includes a spraying assembly, a pressing roller and a drying assembly, wherein the mobile frame includes a transverse portion and a vertical portion, wherein the vertical portion is connected to an upper surface of one side of the transverse portion, and the transverse portion and the vertical portion are interconnected, wherein the transverse portion includes a spraying chamber, a film pressing chamber and a drying chamber from left to right, and the pressing roller and the drying assembly are respectively located in the film pressing chamber and the drying chamber; The vertical part has a material cavity, and the spraying assembly includes a transverse mounting plate and a sprayer. A plurality of the sprayers are sequentially arranged on the lower surface of the transverse mounting plate. The transverse mounting plate and the vertical part are detachably connected. The sprayer is connected to the material cavity and is located in the transverse part.

2. The spraying device for preparing a corrosion-resistant aluminum layer protective film according to claim 1, wherein: The vertical portion has sliding notches formed on the inner side at both ends thereof, one opening of the sliding notch is located on the side of the vertical portion, and the other opening of the sliding notch is located on the inner side of the vertical portion; the transverse mounting plate is located in the sliding notch, and a top limiting assembly is provided between the transverse mounting plate and the sliding notch.

3. The spraying device for preparing the corrosion-resistant aluminum layer protective film according to claim 2, wherein: The top limit assembly includes two top blocks and a screw-in column. First through holes that penetrate up and down are formed on both sides of the horizontal mounting plate. A second through hole is formed on the surface of the horizontal mounting plate. The second through hole is connected to the first through hole. The junction between the second through hole and the first through hole is the middle of the first through hole. The top block is located in the first through hole and on the upper and lower sides of the second through hole; the screw-in column is located in the second through hole, and the circumferential surface of the screw-in column located in the second through hole is an inclined surface that gradually tilts inward and downward.

4. A spraying device for preparing a corrosion-resistant aluminum layer protective film according to claim 3, characterized in that: Two annular limiting grooves are formed in the first through hole, and the circumferential surfaces of the two abutting blocks form limiting rings, which are located in the annular limiting grooves, and the length of the annular limiting grooves is greater than the thickness of the limiting rings.

5. The spraying device for preparing a corrosion-resistant aluminum layer protective film according to claim 1, wherein: A storage cavity is formed in the transverse mounting plate, and the storage cavity is communicated with the spraying chamber of the sprayer; A clearance gap is formed on one side of the vertical portion corresponding to the spray assembly, a material pipe is formed above the clearance gap, and the material pipe passes through the clearance gap and is connected with the storage cavity installed horizontally.

6. The spraying device for preparing a corrosion-resistant aluminum layer protective film according to claim 1, characterized in that: A partition is provided between the film pressing chamber and the drying chamber.

7. The spraying device for preparing the corrosion-resistant aluminum layer protective film according to claim 1, characterized in that: The drying chamber includes a plurality of cooling fans, and the plurality of cooling fans are arranged at intervals.

8. The spraying device for preparing a corrosion-resistant aluminum layer protective film according to claim 1, characterized in that: The lower surfaces of both sides of the transverse portion are formed with sliding grooves, a moving seat is arranged in the sliding groove, and a penetrating threaded hole is arranged on the moving seat.