Rapid sorting device

Abstract

The utility model relates to the technical field of sorting devices, in particular to a quick sorting device. The utility model discloses a full-automatic packaging machine which is composed of a conveying line conveying mechanism, a product rotating and sorting mechanism, a first packaging platform, a second packaging platform and a product conveying mechanism, the product rotating and sorting mechanism is connected with the first packaging platform through a first sliding way, and the product rotating and sorting mechanism is connected with the second packaging platform through a second sliding way. The product rotating sorting mechanism comprises a movable rack, a rotating table and a rotating adjusting assembly. The rotating adjusting assembly comprises an angle adjusting motor, a rotating disc, a rotating output motor, a worm, a rotating rod, a worm gear and a transmission block. The sorting device provided by the utility model has the advantages of high efficiency, high accuracy and capability of avoiding mixed loading.

Description

Technical Field

[0001] The utility model relates to the technical field of sorting devices, in particular to a fast sorting device. Background Art

[0002] In modern industrial production, the sorting operation is an indispensable part. Especially in an automated production line, fast and accurate sorting is of great significance for improving production efficiency and reducing production costs.

[0003] Traditional sorting devices mostly rely on manual operation, which is not only inefficient but also prone to errors, and it is difficult to meet the requirements of the rapidly developing industrial production. Content of the Utility Model

[0004] In order to solve the above problems, the utility model provides a sorting device with high efficiency, high precision and avoiding mixed loading.

[0005] The technical solution adopted by the utility model is as follows: a fast sorting device is composed of a conveyor line transmission mechanism, a product rotary sorting mechanism, a first packaging platform, a second packaging platform and a product transmission mechanism. The product rotary sorting mechanism is connected to the first packaging platform through a first slideway, and the product rotary sorting mechanism is connected to the second packaging platform through a second slideway. The product rotary sorting mechanism includes a mobile rack, the top of the mobile rack is fixedly connected with a rotary table, and a plurality of rotary adjustment components are installed in the rotary table. The rotary adjustment component includes an installation groove arranged at the top of the rotary table, and an angle adjustment motor is fixedly installed in the installation groove. The output end of the angle adjustment motor is provided with a rotary disk rotatably connected to the rotary table. The rotary disk is provided with an inner cavity, and a rotary output motor is fixedly installed in the inner cavity. The output end of the rotary output motor is provided with a worm. Above the worm, there is a rotating rod rotatably connected to the rotary disk. A worm gear meshing with the worm is fixedly sleeved in the middle of the rotating rod. Both ends of the rotating rod are fixedly connected with transmission blocks extending above the rotary disk.

[0006] As a further improvement of the utility model, a bearing seat is fixedly installed in the inner cavity of the rotary disk, and one end of the worm away from the rotary output motor is rotatably connected to the rotary disk through the bearing seat; both of the two transmission blocks are rotatably connected to the rotary disk.

[0007] As a further improvement of the utility model, the conveyor line transmission mechanism includes a first fixed rack, a conveyor belt is installed on the top of the first fixed rack, and the conveyor belt is driven by a first drive motor through a transmission structure.

[0008] As a further improvement of the utility model, a plurality of movable casters are fixedly installed at the bottoms of the first packaging platform and the second packaging platform.

[0009] As a further improvement of the present utility model, the product transmission mechanism includes a second fixed frame, and a plurality of transmission rollers are installed on the top of the second fixed frame. The transmission rollers are driven by a second driving motor through a transmission structure.

[0010] As a further improvement of the present utility model, it further includes a camera acquisition module and a control module located at the conveying line transmission mechanism. The control module is electrically connected to the camera acquisition module and the angle adjustment motor.

[0011] The beneficial effects of the present utility model are as follows: (1) By using the automated rotary sorting mechanism, the sorting speed and accuracy are significantly improved, the dependence on manual labor is reduced, thereby reducing the labor cost and improving the production efficiency. (2) The product rotary sorting mechanism of the present utility model enables the products to be quickly and accurately sorted onto the designated first packaging platform and second packaging platform, avoiding the occurrence of mixed loading and ensuring the product quality. (3) Through the real-time monitoring and identification of the products by the camera acquisition module and combined with the intelligent algorithm of the control module, the automatic identification and sorting of different types of products can be realized, further improving the intelligent level of sorting. Description of the Drawings

[0012] Figure 1 is the overall structural schematic diagram of a rapid sorting device of the present utility model;

[0013] Figure 2 is the top view of the overall structure of a rapid sorting device of the present utility model;

[0014] Figure 3 is the front view of the overall structure of a rapid sorting device of the present utility model;

[0015] Figure 4 is the partial structural schematic diagram of a rapid sorting device of the present utility model;

[0016] Figure 5 is the partial structural cross-sectional view of a rapid sorting device of the present utility model.

[0017] As shown in the figure: 1. Conveyor line transmission mechanism; 1.1. First fixed frame; 1.2. Conveyor belt; 1.3. First driving motor; 2. Product rotation sorting mechanism; 2.1. Mobile frame; 2.2. Rotating table; 2.3. Rotation adjustment assembly; 2.3.1. Angle adjustment motor; 2.3.2. Rotating disk; 2.3.3. Rotation output motor; 2.3.4. Worm; 2.3.5. Rotating rod; 2.3.6. Worm gear; 2.3.7. Transmission block; 2.3.8. Bearing block; 3. First detection table; 4. Second detection table; 5. Product transmission mechanism; 5.1. Second fixed frame; 5.2. Transmission roller; 5.3. Second driving motor; 6. First slideway; 7. Second slideway; 8. Movable caster wheel. Detailed implementation mode

[0018] The orientation terms such as up, down, left, right, front, back, front side, back side, top, bottom, etc. mentioned or possibly mentioned in this specification are defined relative to its structure, and they are relative concepts. Therefore, it may change accordingly according to its different positions and different usage states; so, these or other orientation terms should not be interpreted as restrictive terms.

[0019] The singular forms "a", "the" and "said" used in this specification are intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more of the associated listed items.

[0020] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application clearer and more understandable, the following further details this application in combination with the attached drawings and implementation modes. It should be understood that the implementation modes described herein are only used to explain this application and are not used to limit this application.

[0021] This utility model provides as attached Figures 1-5A fast sorting device shown in the figure consists of a conveyor line transmission mechanism 1, a product rotating and sorting mechanism 2, a first packaging platform 3, a second packaging platform 4, and a product transmission mechanism 5. The product rotating and sorting mechanism 2 is connected to the first packaging platform 3 through a first slideway 6, and the product rotating and sorting mechanism 2 is connected to the second packaging platform 4 through a second slideway 7. The product rotating and sorting mechanism 2 includes a mobile rack 2.1. A rotating table 2.2 is fixedly connected to the top of the mobile rack 2.1. A plurality of rotating adjustment components 2.3 are installed in the rotating table 2.2. The rotating adjustment component 2.3 includes an installation groove provided at the top of the rotating table 2.2, and an angle adjustment motor 2.3.1 is fixedly installed in the installation groove. An output end of the angle adjustment motor 2.3.1 is provided with a rotating disk 2.3.2 rotatably connected to the rotating table 2.2. An inner cavity is provided in the rotating disk 2.3.2, and a rotating output motor 2.3.3 is fixedly installed in the inner cavity. An output end of the rotating output motor 2.3.3 is provided with a worm 2.3.4. Above the worm 2.3.4, there is a rotating rod 2.3.5 rotatably connected to the rotating disk 2.3.2. A worm gear 2.3.6 meshing with the worm 2.3.4 is fixedly sleeved in the middle of the rotating rod 2.3.5. Transmission blocks 2.3.7 extending above the rotating disk 2.3.2 are fixedly connected to both ends of the rotating rod 2.3.5.

[0022] As Figure 5 shown, a bearing seat 2.3.8 is fixedly installed in the inner cavity of the rotating disk 2.3.2 of the present utility model. One end of the worm 2.3.4 away from the rotating output motor 2.3.3 is rotatably connected to the rotating disk 2.3.2 through the bearing seat 2.3.8; both transmission blocks 2.3.7 are rotatably connected to the rotating disk 2.3.2.

[0023] As Figures 1-3 shown, the conveyor line transmission mechanism 1 of the present utility model includes a first fixed rack 1.1. A conveyor belt 1.2 is installed on the top of the first fixed rack 1.1. The conveyor belt 1.2 is driven by a first drive motor 1.3 through a transmission structure.

[0024] As Figures 1-3 shown, a plurality of movable casters 8 are fixedly installed at the bottoms of both the first packaging platform 3 and the second packaging platform 4 of the present utility model.

[0025] As Figures 1-3 shown, the product transmission mechanism 5 of the present utility model includes a second fixed rack 5.1. A plurality of transmission rollers 5.2 are installed on the top of the second fixed rack 5.1. The transmission rollers 5.2 are driven by a second drive motor 5.3 through a transmission structure.

[0026] The present utility model further includes a camera acquisition module and a control module located at the conveyor line transmission mechanism 1. The control module is electrically connected to the camera acquisition module and the angle adjustment motor 2.3.1.

[0027] Working principle: When the present utility model is specifically implemented, the product is first conveyed to the position of the product rotating and sorting mechanism 2 by the conveyor belt 1.2 of the conveyor line transmission mechanism 1. During the conveying process, the camera acquisition module monitors the product in real time and transmits the image data to the control module. The control module analyzes the image data using intelligent algorithms to identify the type and characteristics of the product.

[0028] When the product reaches the rotating and sorting mechanism 2, the control module adjusts the angle of the rotating table 2.2 through the angle adjustment motor 2.3.1 connected electrically according to the recognition result. The angle adjustment motor 2.3.1 drives the rotating disk 2.3.2 to rotate (the rotating disk rotates back and forth by 90°), so that the transmission block 2.3.7 is aligned with the first slideway 6 or the second slideway 7. At the same time, the rotation output motor 2.3.3 drives the worm 2.3.4 to rotate. Through the meshing transmission of the worm 2.3.4 and the worm gear 2.3.6, the rotating rod 2.3.5 drives the transmission block 2.3.7 to rotate, so as to ensure that the product can be accurately sorted to the first packaging platform 3 or the second packaging platform 4 subsequently.

[0029] After the product is rotated to an appropriate angle on the rotating table 2.2, it slides down to the corresponding first packaging platform 3 or the second platform 4 through the first slideway 6 or the second slideway 7 and is subjected to packaging treatment. The first packaging platform 3 and the second packaging platform 4 are both provided with movable casters 8, which are convenient for adjusting the position or moving according to needs. The packaged product is continuously conveyed to one side by the transmission roller 5.2 on the product transmission mechanism 5.

[0030] The above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims

1. A fast sorting device is composed of a conveying line transmission mechanism (1), a product rotating and sorting mechanism (2), a first packaging platform (3), a second packaging platform (4), and a product transmission mechanism (5). The product rotating and sorting mechanism (2) is connected to the first packaging platform (3) through a first slideway (6), and the product rotating and sorting mechanism (2) is connected to the second packaging platform (4) through a second slideway (7). It is characterized in that: The product rotary sorting mechanism (2) includes a mobile rack (2.1), a rotary table (2.2) is fixedly connected to the top of the mobile rack (2.1), a plurality of rotary adjustment components (2.3) are installed in the rotary table (2.2), the rotary adjustment component (2.3) includes an installation groove provided at the top of the rotary table (2.2), and an angle adjustment motor (2.3.1) is fixedly installed in the installation groove. The output end of the angle adjustment motor (2.3.1) is provided with a rotary disk (2.3.2) rotatably connected to the rotary table (2.2). The rotary disk (2.3.2) is provided with an inner cavity, and a rotary output motor (2.3.3) is fixedly installed in the inner cavity. The output end of the rotary output motor (2.3.3) is provided with a worm (2.3.4). Above the worm (2.3.4), there is a rotating rod (2.3.5) rotatably connected to the rotary disk (2.3.2). A worm gear (2.3.6) meshing with the worm (2.3.4) is fixedly sleeved in the middle of the rotating rod (2.3.5). Both ends of the rotating rod (2.3.5) are fixedly connected with transmission blocks (2.3.7) extending above the rotary disk (2.3.2).

2. The rapid sorting device according to claim 1, characterized in that: A bearing seat (2.3.8) is fixedly installed in the inner cavity of the rotary disk (2.3.2). One end of the worm (2.3.4) away from the rotary output motor (2.3.3) is rotatably connected to the rotary disk (2.3.2) through the bearing seat (2.3.8); both of the two transmission blocks (2.3.7) are rotatably connected to the rotary disk (2.3.2).

3. The quick sorting device according to claim 1, characterized in that: The conveyor belt transmission mechanism (1) includes a first fixed rack (1.1), a conveyor belt (1.2) is installed on the top of the first fixed rack (1.1), and the conveyor belt (1.2) is driven by a first drive motor (1.3) through a transmission structure.

4. A rapid sorting device according to claim 1, characterized in that: A plurality of movable casters (8) are fixedly installed at the bottoms of the first packaging platform (3) and the second packaging platform (4).

5. A rapid sorting device according to claim 1, characterized in that: The product transmission mechanism (5) includes a second fixed rack (5.1), a plurality of transmission rollers (5.2) are installed on the top of the second fixed rack (5.1), and the transmission rollers (5.2) are driven by a second drive motor (5.3) through a transmission structure.

6. The quick sorting device according to claim 1, characterized in that: It further includes a camera acquisition module and a control module located at the conveyor belt transmission mechanism (1), and the control module is electrically connected to the camera acquisition module and the angle adjustment motor (2.3.1).

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