Fixed-point cleaning mechanism and equipment
By introducing a fixed-point cleaning mechanism into the SMT patch machine, visual recognition and driving components are used to automatically identify and clean the steel mesh dirt, the problem of incomplete cleaning of traditional equipment is solved and efficient and automated cleaning is achieved.
Patent Information
- Application Number
- CN202421845664.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The steel mesh detection equipment of the existing SMT patch machine lacks the fixed-point cleaning function, which leads to the cleaning work requiring additional equipment, wasting manpower and material resources, and cleaning is not thorough.
A fixed-point cleaning mechanism is designed, including a cleaning unit and a driving unit, and a visual identifier is used to identify the dirt in the steel mesh, and the positioner records the position coordinates. The driving unit drives the cleaning member to reach the dirt position for cleaning, and confirms the cleanliness through the visual identifier.
Automatic inspection and cleaning of steel mesh has been realized, cleaning efficiency and effect have been improved, and human interference has been reduced.
Smart Images

Figure CN223083433U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of patch processing equipment, in particular to a fixed-point cleaning mechanism and equipment. Background Art
[0002] In the field of SMT pick-and-place machines, the stencil inspection equipment usually does not have the function of fixed-point cleaning. Traditional equipment can only detect the cleanliness of the stencil, resulting in the need to use other equipment to clean the stencil. This working method not only wastes a great deal of manpower and material resources, but also makes it difficult to completely clean the stencil. Content of the Utility Model
[0003] The purpose of the utility model is to provide a fixed-point cleaning mechanism for the technical problems existing in the background art.
[0004] To achieve the above technical purpose, the technical scheme adopted by the utility model is as follows:
[0005] In the first aspect, the utility model provides a fixed-point cleaning mechanism for positioning and cleaning dirt on a stencil. The fixed-point cleaning mechanism includes a cleaning part and a driving part. The cleaning part is connected to the driving part. Under the drive of the driving part, the cleaning part moves in the three-dimensional space above the stencil. The cleaning part includes a visual recognizer, a positioner and a cleaning member that are electrically connected to each other. The visual recognizer is used to recognize the dirt on the stencil. The positioner is electrically connected to the driving part and is used to record the position coordinates of the dirt. Among them, according to the position coordinates of the dirt, the driving part drives the cleaning member to the position of the dirt to clean the dirt. After the cleaning is completed, the visual recognizer is used to recognize the dirt at this position to confirm the cleanliness.
[0006] Preferably, the driving part includes a Z-axis driving component, an X-axis driving component and two Y-axis driving components that are sequentially drivingly connected. The Y-axis driving component includes a first guide rail and a first driving member. The X-axis driving component includes a cross beam and a second driving member and two second guide rails that are both installed on the cross beam. The two ends of the cross beam are respectively slidably installed on the two first guide rails and are respectively drivingly connected to the two first driving members. The Z-axis driving component includes a first mounting seat and a second mounting seat and a third driving member that are both installed on the first mounting seat. The first mounting seat is slidably installed on the two second guide rails and is drivingly connected to the second driving member. The second mounting seat is drivingly connected to the third driving member. The positioner and the cleaning member are both installed on the first mounting seat, and the visual recognizer is installed on the second mounting seat.
[0007] Preferably, an installation plate is provided on the first mounting seat, and two fixing holes are provided on the installation plate. The cleaning part further includes an adjusting block, and the adjusting block is provided with two adjusting grooves and two fastening members respectively corresponding to the two fixing holes. The adjusting block is mounted on the installation plate by fitting the fastening members into the adjusting grooves and the fixing holes respectively. The cleaning member is mounted on the installation plate. Among them, the assembly angle of the adjusting block is adjusted by inserting the fastening members into different positions of the adjusting grooves, so as to adjust the cleaning position and the cleaning angle of the cleaning member.
[0008] Preferably, the cleaning member includes a blow gun.
[0009] Preferably, the cleaning part further includes a third mounting seat and a tensiometer mounted on the third mounting seat. The tensiometer is fixedly connected to the second mounting seat through the third mounting seat, and the tensiometer is used to detect the surface tension of the stencil.
[0010] Preferably, the first driving member, the second driving member and the third driving member are all screw driving motors.
[0011] The second aspect of the present utility model provides a device, which is characterized in that it includes the fixed-point cleaning mechanism according to any one of the solutions.
[0012] Compared with the prior art, the present utility model has the following beneficial technical effects: The fixed-point cleaning mechanism includes a cleaning part and a driving part. The cleaning part is connected to the driving part. Driven by the driving part, the cleaning part moves in the three-dimensional space above the stencil. Then, the visual recognizer in the cleaning part is used to identify the dirt on the stencil, and the position coordinates of the dirt are recorded by the locator. According to the position coordinates of the dirt, the driving part drives the cleaning member to the position of the dirt to clean the dirt. After the cleaning is completed, the visual recognizer is used to identify the dirt at this position to confirm the cleanliness, reducing human interference, realizing the integration of automatic detection and cleaning, and improving the cleaning efficiency and effect of the stencil. Description of the Drawings
[0013] Figure 1 is a schematic structural diagram of an embodiment of the present utility model Figure 1 ;
[0014] Figure 2 is a schematic structural diagram of an embodiment of the present utility model Figure 2 ;
[0015] Figure 3 is a schematic connection structure diagram of the Z-axis driving assembly and the cleaning part in an embodiment of the present utility model;
[0016] Figure 4 is a schematic connection structure diagram of the installation plate and the adjusting block in an embodiment of the present utility model.
[0017] Reference numerals: 100 cleaning unit, 101 vision identifier, 102 locator, 103 cleaning member, 104 adjusting block, 1041 adjusting groove, 1042 fastener, 105 third mounting seat, 106 tensiometer, 200 driving unit, 201 Z-axis driving assembly, 2011 first mounting seat, 2011a mounting plate, 2011b fixing hole, 2012 second mounting seat, 2013 third driving member, 202 X-axis driving assembly, 2021 cross beam, 2022 second driving member, 2023 second guide rail, 203 Y-axis driving assembly, 2031 first guide rail, 2032 first driving member. Detailed implementation manners
[0018] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments may be combined with each other.
[0019] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.
[0020] In the description of the present utility model, it should be noted that, unless otherwise clearly defined and limited, the terms "mounting", "connecting", "coupling" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or a specific connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific situations.
[0021] The following will describe in detail the specific embodiments of the present utility model with reference to the drawings.
[0022] As Figures 1-4As shown in the figure, a fixed-point cleaning mechanism is proposed in the first aspect of the present utility model, which is used to locate and clean the dirt on the stencil. The fixed-point cleaning mechanism includes a cleaning part 100 and a driving part 200. The cleaning part 100 is connected to the driving part 200. Driven by the driving part 200, the cleaning part 100 moves in the three-dimensional space above the stencil. The cleaning part 100 includes a visual recognition device 101, a locator 102 and a cleaning member 103 that are electrically connected to each other. The visual recognition device 101 is used to recognize the dirt on the stencil. The locator 102 is electrically connected to the driving part 200 and is used to record the position coordinates of the dirt. Among them, according to the position coordinates of the dirt, the driving part 200 drives the cleaning member 103 to the position of the dirt to clean the dirt. After the cleaning is completed, the visual recognition device 101 is used to recognize the dirt at this position to confirm the cleanliness.
[0023] Specifically, the cleaning part 100 is placed above the stencil and can be arbitrarily moved in the three-dimensional space above the stencil through the driving part 200 to detect and clean the dirt at any position on the stencil. In this embodiment, the driving part 200 adopts a three-axis driving mechanism, specifically the three-axis three-dimensional driving mechanism described below. Of course, the driving part 200 can also adopt driving devices such as a manipulator or a robotic arm, which can be assembled according to actual needs. The former has a low development cost and can quickly and accurately obtain the position of the dirt on the stencil and clean it, while the latter can be more precise.
[0024] Furthermore, the driving part 200 includes a Z-axis driving component 201, an X-axis driving component 202 and two Y-axis driving components 203 that are sequentially drivingly connected. The Y-axis driving component 203 includes a first guide rail 2031 and a first driving member 2032. The X-axis driving component 202 includes a cross beam 2021 and a second driving member 2022 and two second guide rails 2023 that are both installed on the cross beam 2021. The two ends of the cross beam 2021 are respectively slidably installed on the two first guide rails 2031 and are respectively drivingly connected to the two first driving members 2032. The Z-axis driving component 201 includes a first mounting seat 2011 and a second mounting seat 2012 and a third driving member 2013 that are both installed on the first mounting seat 2011. The first mounting seat 2011 is slidably installed on the two second guide rails 2023 and is drivingly connected to the second driving member 2022. The second mounting seat 2012 is drivingly connected to the third driving member 2013. The locator 102 and the cleaning member 103 are both installed on the first mounting seat 2011, and the visual recognition device 101 is installed on the second mounting seat 2012.
[0025] Specifically, through the cooperation of the X-axis driving component 202 and two groups of Y-axis driving components 203, the locator 102 and the cleaning member 103 can be moved to any position on the XY plane, that is, to any position on the stencil surface for positioning and cleaning. The vision recognizer 101 is independently controlled by the Z-axis driving component 201 to move in the Z-axis direction. When the vision recognizer 101 detects an unclear area on the stencil, it can be further focused on this position and perform secondary detailed detection under the drive of the Z-axis driving component 201. Of course, a multi-step stencil detection form can also be adopted. For example, in the first detection, the vision recognizer 101 is at a relatively high detection height. After traversing the stencil and cleaning, the Z-axis driving component 201 drives the vision recognizer 101 to descend by a certain height and perform the second detection. If there are still fine dirt, clean it again. After the secondary cleaning, the Z-axis driving component 201 drives the vision recognizer 101 to descend by a certain height again, and so on, until the dirt on the stencil cannot be detected and processed by the vision recognizer 101, then the detection and cleaning work can be completed.
[0026] Further, an installation plate 2011a is provided on the first mounting seat 2011. Two fixing holes 2011b are provided on the installation plate 2011a. The cleaning part 100 further includes an adjusting block 104. Two adjusting slots 1041 and two fasteners 1042 corresponding to the two fixing holes 2011b are provided on the adjusting block 104. The adjusting block 104 is mounted on the installation plate 2011a by respectively assembling the fasteners 1042 into the adjusting slots and the fixing holes 2011b. The cleaning member 103 is mounted on the installation plate 2011a. Among them, by passing the fasteners 1042 into different positions of the adjusting slots to adjust the assembling angle of the adjusting block 104, the cleaning position and cleaning angle of the cleaning member 103 are further adjusted. The cleaning member 103 includes an air jet gun.
[0027] Further, the cleaning part 100 further includes a third mounting seat 105 and a tensiometer 106 mounted on the third mounting seat 105. The tensiometer 106 is fixedly connected to the second mounting seat 2012 through the third mounting seat 105. The tensiometer 106 is used to detect the surface tension of the stencil.
[0028] Specifically, there is a certain force on the stencil during the cleaning process. Therefore, it is necessary to use the tensiometer 106 to check the surface tension of the stencil to determine whether the stencil can be used normally.
[0029] Further, the first driving member 2032, the second driving member 2022, and the third driving member 2013 are all screw drive motors.
[0030] In the second aspect of the present utility model, an equipment is provided, which is characterized in that it includes the fixed-point cleaning mechanism according to any one of the above solutions.
[0031] The above is a fixed-point cleaning mechanism or multiple implementation manners provided in combination with specific contents, and it is not determined that the specific implementation of the present utility model is only limited to these descriptions. All those that are similar or identical to the method and structure of the present utility model, or those that make several technical deductions or substitutions under the premise of the concept of the present utility model, shall be regarded as the protection scope of the present utility model.
Claims
1. A fixed-point cleaning mechanism is used to locate and clean the dirt on the stencil, and is characterized in that The fixed-point cleaning mechanism includes a cleaning part (100) and a driving part (200). The cleaning part (100) is connected to the driving part (200). Driven by the driving part (200), the cleaning part (100) moves in the three-dimensional space above the stencil. The cleaning part (100) includes a visual recognizer (101), a locator (102) and a cleaning member (103) which are electrically connected to each other. The visual recognizer (101) is used to recognize the dirt on the stencil. The locator (102) is electrically connected to the driving part (200), and the locator (102) is used to record the position coordinates of the dirt. Among them, according to the position coordinates of the dirt, the driving part (200) drives the cleaning member (103) to the position of the dirt to clean the dirt. After cleaning, the visual recognizer (101) is used to recognize the dirt at this position to confirm the cleanliness.
2. The fixed-point cleaning mechanism according to claim 1, characterized in that, The driving part (200) includes a Z-axis driving assembly (201), an X-axis driving assembly (202) and two Y-axis driving assemblies (203) which are sequentially drivingly connected. The Y-axis driving assembly (203) includes a first guide rail (2031) and a first driving member (2032). The X-axis driving assembly (202) includes a cross beam (2021), a second driving member (2022) and two second guide rails (2023) which are all installed on the cross beam (2021). The two ends of the cross beam (2021) are respectively slidably installed on the two first guide rails (2031) and are respectively drivingly connected to the two first driving members (2032). The Z-axis driving assembly (201) includes a first mounting seat (2011), a second mounting seat (2012) and a third driving member (2013) which are all installed on the first mounting seat (2011). The first mounting seat (2011) is slidably installed on the two second guide rails (2023) and is drivingly connected to the second driving member (2022). The second mounting seat (2012) is drivingly connected to the third driving member (2013). The locator (102) and the cleaning member (103) are both installed on the first mounting seat (2011), and the visual recognizer (101) is installed on the second mounting seat (2012).
3. The fixed-point cleaning mechanism according to claim 2, characterized in that, The first mounting seat (2011) is provided with a mounting plate (2011a), the mounting plate (2011a) is provided with two fixing holes (2011b), the cleaning part (100) further includes an adjusting block (104), the adjusting block (104) is provided with two adjusting slots (1041) and two fasteners (1042) respectively corresponding to the two fixing holes (2011b), and the adjusting block (104) is mounted on the mounting plate (2011a) by respectively assembling the fasteners (1042) into the adjusting slots (1041) and the fixing holes (2011b). The cleaning member (103) is mounted on the mounting plate (2011a). Among them, by passing the fasteners (1042) through different positions of the adjusting slots (1041), the assembly angle of the adjusting block (104) is adjusted, and further the cleaning position and cleaning angle of the cleaning member (103) are adjusted.
4. The fixed-point cleaning mechanism according to claim 3, characterized in that, The cleaning member (103) includes a blow gun.
5. The fixed-point cleaning mechanism according to claim 2, characterized in that, The cleaning part (100) further includes a third mounting seat (105) and a tensiometer (106) mounted on the third mounting seat (105). The tensiometer (106) is fixedly connected to the second mounting seat (2012) through the third mounting seat (105), and the tensiometer (106) is used to detect the surface tension of the stencil.
6. The fixed-point cleaning mechanism according to claim 2, characterized in that, The first driving member (2032), the second driving member (2022) and the third driving member (2013) are all screw driving motors.
7. A device, characterized in that, Comprising the fixed-point cleaning mechanism according to any one of claims 1-6.