Oxide skin cleaning device for tapered roller machining

Through the friction between the tapered rollers and the cooperation of the blower components, the problem of difficulty in falling off and cleaning of the oxide scale is solved, and efficient cleaning and collection of the oxide scale is achieved, and the processing process is simplified.

CN223083445UActive Publication Date: 2025-07-11LUOYANG SHIQIANG BEARING ROLLER CO LTD
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Patent Information

Application Number
CN202422016172.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-11
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

现有技术中,圆锥滚子热处理后形成的氧化皮难以高效脱落,且脱落后的氧化皮易粘附在滚子表面,增加了清洗和烘干的复杂性,影响加工效率。

Method used

A scale cleaning device is designed to remove the scale by friction between tapered rollers and further clean and collect the scale by airflow through a blowing assembly.

Benefits of technology

It achieves efficient shedding and cleaning of the oxide scale, avoids debris adhesion, simplifies the cleaning process, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223083445U_ABST
    Figure CN223083445U_ABST
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Abstract

The oxide skin cleaning device comprises a feeding box with the top open, a conveying barrel is fixed to the side face of the feeding box, a discharging opening is formed in the position, away from the feeding box, of the conveying barrel, an installation opening communicated with an inner cavity of the conveying barrel is formed in the side face of the feeding box, and the discharging opening is communicated with the inner cavity of the conveying barrel. An auger conveying mechanism is installed in the installation opening, one end of the auger conveying mechanism extends into the feeding box, and the other end of the auger conveying mechanism extends to the discharging opening. According to the oxide skin cleaning device for tapered roller machining, through mutual friction between tapered rollers, oxide skin falls off from the outer portions of the tapered rollers, the fallen oxide skin can be rapidly separated from the tapered rollers to the outer portions, and it is avoided that chippings adhere to the outer portions of the tapered rollers to affect machining and preparation of the tapered rollers; and the oxide skin outside the tapered roller is further cleaned through the airflow, and the airflow can also be used for collecting and treating the oxide skin after separation.
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Description

Technical Field

[0001] The utility model relates to the technical field of tapered roller processing, in particular to a device for cleaning oxide skin used in tapered roller processing. Background Technique

[0002] In order to improve the structural strength of tapered rollers, heat treatment is usually carried out on tapered rollers. During this process, the precipitation of carbon will form an oxide skin on the surface of the tapered rollers, which is not conducive to the subsequent processing and preparation of the tapered rollers. At present, the oxide skin is usually removed from the outside of the tapered rollers by means of collision. However, this method has low efficiency, and some of the oxide skin is easily adhered to the outside of the tapered rollers after being crushed, so it is necessary to add a cleaning process. After cleaning, in order to avoid rusting of the tapered rollers, drying treatment is also required, resulting in a relatively complex process for removing the oxide skin from the tapered rollers, which is not conducive to the processing and preparation of the tapered rollers. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to overcome the existing defects, and provide a device for cleaning oxide skin used in tapered roller processing. The oxide skin is removed from the outside of the tapered rollers by mutual friction between the tapered rollers, and the removed oxide skin can be quickly separated from the tapered rollers to the outside, avoiding the adhesion of debris to the outside of the tapered rollers and affecting their processing and preparation. At the same time, a blowing component is added to the cleaning device, and the oxide skin on the outside of the tapered rollers is further cleaned by the airflow, and the airflow can also be used for the collection and treatment of the oxide skin after separation, which can effectively solve the problems in the background technique.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: A device for cleaning oxide skin used in tapered roller processing, including a feeding box with an open top. A conveying cylinder is fixed on the side of the feeding box, and a discharge port is opened at the position of the conveying cylinder far from the feeding box. An installation port communicating with the inner cavity of the conveying cylinder is opened on the side of the feeding box. A dragon conveying mechanism is installed in the installation port. One end of the dragon conveying mechanism extends into the feeding box, and the other end of the dragon conveying mechanism extends to the discharge port. A driving component for driving the dragon conveying mechanism to rotate is installed on the side of the feeding box. A plurality of slag discharge ports are opened at the lower part of the side of the conveying cylinder, and a collection frame is fixed at the position of the side of the conveying cylinder close to the slag discharge ports.

[0005] As a preferred technical scheme of the utility model, a feeding hopper is installed in the discharge port on the side of the conveying cylinder, and the feeding hopper is inclined. A cleaning port communicating with the inner cavity of the collection frame is opened on the side of the feeding hopper. A protective net is installed in the cleaning port. A blowing component is installed on the side of the feeding hopper, and the air outlet of the blowing component is arranged corresponding to the cleaning port.

[0006] As a preferred technical scheme of the utility model, the blowing component includes a blower group installed on the side of the feeding hopper, and the air outlet of the blower group is arranged corresponding to the cleaning port.

[0007] As an optimal technical solution of the utility model, a collecting box is arranged at the lower side of the feed box, and a connecting pipe connected to its inner cavity is installed on the side of the collecting box. The end of the connecting pipe away from the collecting box is fixed on the side of the collecting frame and connected to the inner cavity of the collecting frame.

[0008] As an optimal technical solution of the utility model, an air outlet is provided on the side of the collection box, and a filter is installed at the air outlet. A cleaning port connected to its inner cavity is provided on the side of the collection box, and a box door for covering and sealing the cleaning port is provided on the side of the collection box.

[0009] As a preferred technical solution of the utility model, an insertion port is opened on the side of the feed box, a limit plate is slidably arranged in the insertion port, and the limit plate is located above the dragon conveying mechanism, and a positioning plate is fixed in the feed box to support and limit the limit plate.

[0010] As a preferred technical solution of the utility model, the driving assembly includes a driving motor installed on the side of the feed box, and the output shaft of the driving motor is fixedly connected to the end of the dragon conveying mechanism.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The oxide scale cleaning device for tapered roller processing in the utility model example can make the oxide scale fall off from the outside of the tapered rollers through the mutual friction between the tapered rollers, and can quickly separate the oxide scale from the tapered rollers to the outside after falling off, so as to avoid debris adhering to the outside of the tapered rollers and affecting their processing and preparation. At the same time, a blowing component is added to the cleaning device to further clean the oxide scale on the outside of the tapered rollers through airflow, and the airflow can also be used for collecting and processing the oxide scale after separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model;

[0014] Figure 2 It is a structural schematic diagram of another perspective of the utility model;

[0015] Figure 3 It is a cross-sectional structural schematic diagram of the utility model.

[0016] In the figure: 1 feed box, 2 conveying cylinder, 3 dragon conveying mechanism, 4 driving motor, 5 collecting frame, 6 lower hopper, 7 protection net, 8 fan unit, 9 collecting box, 10 filter net, 11 box door, 12 connecting pipe, 13 limit plate, 14 positioning plate. DETAILED DESCRIPTION

[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0018] Please refer to Figures 1 - 3 , the present utility model provides a technical solution: a device for cleaning oxide scale for processing tapered roller bearings, including a feed box 1 with an open top, the feed box 1 is used for placing the heat-treated tapered roller bearings, a conveying cylinder 2 is fixed on the side of the feed box 1, and a discharge port is provided at a position of the conveying cylinder 2 far from the feed box 1. An installation port communicating with the inner cavity of the conveying cylinder 2 is provided on the side of the feed box 1, and a screw conveyor mechanism 3 is installed in the installation port. One end of the screw conveyor mechanism 3 extends into the interior of the feed box 1, and the other end of the screw conveyor mechanism 3 extends to the discharge port. A driving component for driving the screw conveyor mechanism 3 to rotate is installed on the side of the feed box 1. The driving component includes a driving motor 4 installed on the side of the feed box 1. The output shaft of the driving motor 4 is fixedly connected to the end of the screw conveyor mechanism 3 through a coupling. By controlling the driving motor 4 to work, the screw conveyor mechanism 3 is driven to rotate, and the screw conveyor mechanism 3 conveys the bearing rollers in the feed box 1. During the movement of the bearing rollers, the bearing rollers rub against each other, so that the oxide scale on their outer surfaces falls off, facilitating the subsequent processing of the bearing rollers.

[0019] A plurality of slag discharge ports are provided in the lower part of the side of the conveying cylinder 2, and a collection frame 5 is fixed at a position of the side of the conveying cylinder 2 close to the slag discharge ports. After the oxide scale detaches from the outer surface of the bearing rollers, it falls to the outside through the slag discharge ports and is collected by the collection frame 5, preventing the detached oxide scale from being crushed after being squeezed for a long time and adhering to the outer surface of the tapered roller bearings, making it difficult to clean.

[0020] A feed hopper 6 is installed in the discharge port on the side of the conveying cylinder 2, and the feed hopper 6 is inclined. After the screw conveyor mechanism 3 conveys the bearing rollers to the end of the conveying cylinder 2, the bearing rollers are removed from the conveying cylinder 2 through the feed hopper 6 at the discharge port. A cleaning port communicating with the inner cavity of the collection frame 5 is provided on the side of the feed hopper 6, and a protective net 7 is installed in the cleaning port. A blowing component is installed on the side of the feed hopper 6, and the air outlet of the blowing component corresponds to the cleaning port. The blowing component includes a blower group 8 installed on the side of the feed hopper 6, and the air outlet of the blower group 8 corresponds to the cleaning port. When the bearing rollers move in the feed hopper 6, the working blower group 8 discharges air into the feed hopper 6, and the air acts on the bearing rollers to clean the debris adhering to their outer surfaces, and is also used for cleaning part of the oxide scale. Under the action of the air flow, the oxide scale enters the collection frame 5 through the protective net 7, and at the same time, the blower group 8 drives the air to move in the collection frame 5, facilitating the cleaning of the oxide scale collected in the collection frame 5.

[0021] A collection box 9 is provided on the lower side of the feeding box 1. A connecting pipe 12 is installed on the side of the collection box 9 and is communicated with its inner cavity. One end of the connecting pipe 12 away from the collection box 9 is fixed on the side of the collection frame 5 and is communicated with the inner cavity of the collection frame 5. The scale in the collection frame 5 enters the collection box 9 through the connecting pipe 12 under the action of air flow. An air outlet is provided on the side of the collection box 9, and a filter screen 10 is installed at the air outlet. The filter screen 10 is used for filtering the scale and scale debris in the air, preventing the debris from being carried out of the collection box 9 by the air flow. The scale accumulates in the collection box 9. A cleaning port communicated with its inner cavity is provided on the side of the collection box 9, and a box door 11 for shielding and sealing the cleaning port is provided on the side of the collection box 9. After the box door 11 is opened, the scale accumulated in the collection box 9 can be cleaned through the cleaning port.

[0022] An insertion port is provided on the side of the feeding box 1. A limiting plate 13 is slidably arranged in the insertion port, and the limiting plate 13 is located above the auger conveying mechanism 3. A positioning plate 14 for supporting and limiting the limiting plate 13 is fixed in the feeding box 1. By moving the limiting plate 13, the entering amount of the bearing rollers can be controlled, preventing too many bearing rollers from entering the conveying cylinder 2 and causing mutual extrusion deformation, which is convenient for the auger conveying mechanism 3 to convey the bearing rollers.

[0023] The driving motor 4, the blower set 8, etc. used in the present utility model are all common electronic components in the prior art. Their working modes and circuit structures are all well-known technologies, and the electronic components in the present utility model are controlled to work through an externally provided switch group or a PLC controller. This method is a common technical means for technicians and will not be elaborated here.

[0024] The parts not disclosed in the present utility model are all prior art, and their specific structures, materials and working principles will not be elaborated. Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A scale cleaning device for processing tapered roller, comprising a feeding box (1) with an open top, characterized in that: A conveying cylinder (2) is fixed to the side of the feeding box (1), and a discharge port is provided at a position where the conveying cylinder (2) is away from the feeding box (1). An installation port communicating with the inner cavity of the conveying cylinder (2) is provided on the side of the feeding box (1). A screw conveyor mechanism (3) is installed in the installation port. One end of the screw conveyor mechanism (3) extends into the feeding box (1), and the other end of the screw conveyor mechanism (3) extends to the discharge port. A driving assembly for driving the screw conveyor mechanism (3) to rotate is installed on the side of the feeding box (1). A plurality of slag discharge ports are provided in the lower part of the side of the conveying cylinder (2), and a collection frame (5) is fixed at a position on the side of the conveying cylinder (2) close to the slag discharge port.

2. The oxide scale cleaning device for processing tapered roller according to claim 1, wherein: A feeding hopper (6) is installed in the discharge port on the side of the conveying cylinder (2), and the feeding hopper (6) is inclined. A cleaning port communicating with the inner cavity of the collection frame (5) is provided on the side of the feeding hopper (6). A protective net (7) is installed in the cleaning port. A blowing assembly is installed on the side of the feeding hopper (6), and the air outlet of the blowing assembly is arranged corresponding to the cleaning port.

3. The oxide scale cleaning device for the processing of tapered roller according to claim 2, characterized in that: The blowing assembly includes a fan group (8) installed on the side of the feeding hopper (6), and the air outlet of the fan group (8) is arranged corresponding to the cleaning port.

4. The oxide scale cleaning device for processing tapered roller according to claim 2, wherein: A collection box (9) is arranged below the feeding box (1). A connecting pipe (12) communicating with the inner cavity thereof is installed on the side of the collection box (9). One end of the connecting pipe (12) away from the collection box (9) is fixed to the side of the collection frame (5) and communicates with the inner cavity of the collection frame (5).

5. The oxide scale cleaning device for the processing of tapered roller according to claim 4, wherein: An air outlet is provided on the side of the collection box (9), and a filter net (10) is installed at the air outlet. A cleaning port communicating with the inner cavity of the collection box (9) is provided on the side of the collection box (9), and a box door (11) for shielding and sealing the cleaning port is arranged on the side of the collection box (9).

6. The oxide scale cleaning device for the processing of tapered roller according to claim 1, wherein: An insertion port is provided on the side of the feeding box (1). A limiting plate (13) is slidably arranged in the insertion port, and the limiting plate (13) is located above the screw conveyor mechanism (3). A positioning plate (14) for supporting and limiting the limiting plate (13) is fixed in the feeding box (1).

7. The oxide scale cleaning device for conical roller machining according to claim 1, characterized in that: The driving assembly includes a driving motor (4) installed on the side of the feeding box (1), and the output shaft of the driving motor (4) is fixedly connected to the end of the screw conveyor mechanism (3).