Stainless steel pipe bending forming machine
By using a combination of positive conical bend wheel and inverted conical roller in the stainless steel pipe bending machine and combining the automatic feeding mechanism, the time-consuming and labor-intensive problem of replacing bend wheels and manually placing steel pipes by existing pipe bending machines is solved, and efficient steel pipe bending automation is achieved.
Patent Information
- Application Number
- CN202422807161.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The existing stainless steel steel pipe bending machines are time-consuming and labor-intensive when replacing the bent wheels and manually placing the steel pipes, and are inefficient.
A stainless steel pipe bending forming machine is designed, using a combination of positive conical bend wheels and inverted tapered rollers, combined with electric telescopic rods and push-out parts to achieve automatic loading and rapid switching of different bending radii.
The bend wheel replacement process is simplified, the bending efficiency is improved, manual operation is reduced, and the automation and efficiency of steel pipe bending is improved.
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Figure CN223083582U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe benders, in particular to a stainless steel pipe bending and forming machine. Background Technique
[0002] A pipe bender is a mechanical device for bending pipes, mainly used for bending stainless steel pipes in power construction, boilers, bridges, ships, furniture, decoration, etc.
[0003] The existing stainless steel pipe benders mainly have the following drawbacks in the process of use: when it is necessary to bend the stainless steel pipe with different bending radii, it is necessary to replace the bending wheel, which is rather troublesome, time-consuming and laborious. At the same time, when the existing pipe bender is in use, it is necessary to manually place the steel pipe, and the efficiency is low. Therefore, there is room for improvement. Content of the Utility Model
[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technologies.
[0005] For this reason, the technical solution adopted by the utility model is as follows: a stainless steel pipe bending and forming machine, comprising: a main body mechanism and a feeding mechanism, wherein the main body mechanism includes a base, a positive conical bending wheel rotatably installed at the top end of the base, a rotating seat rotatably sleeved on the base, an inverted conical roller rotatably arranged at the top end of the rotating seat, a driving member installed on one side of the base, and a toothed belt with one end sleeved on the rotating seat and the other end sleeved on the driving member.
[0006] The feeding mechanism includes a bracket fixed on one side of the base, a plurality of first electric telescopic rods installed on the bracket, a material rack fixed at the top end of the first electric telescopic rod, and a pushing member installed at the bottom end of the material rack and extending into the material rack.
[0007] The utility model can be further configured in a preferred example as follows: a plurality of annular first bending grooves are arranged in an array on the surface of the positive conical bending wheel, and a plurality of annular second bending grooves are arranged in an array on the surface of the inverted conical roller.
[0008] The utility model can be further configured in a preferred example as follows: the rotating seat includes a rectangular plate rotatably sleeved on the base and a toothed ring fixed at the bottom end of the rectangular plate.
[0009] The utility model can be further configured in a preferred example as follows: an annular protrusion is arranged on the outer side of the top end of the base, a circular hole is opened on one side of the rotating seat, and an annular groove is arranged on the inner wall of the circular hole, and the annular protrusion is rotatably fitted in the annular groove.
[0010] In a preferred embodiment of the present utility model, it can be further configured as follows: The driving member includes a motor installed on one side of the base and a gear fixed on the motor shaft. One end of the toothed belt is engaged outside the gear, and the other end is engaged outside the toothed ring.
[0011] In a preferred embodiment of the present utility model, it can be further configured as follows: A round hole is opened on one side of the rack.
[0012] In a preferred embodiment of the present utility model, it can be further configured as follows: The pushing member includes a second electric telescopic rod installed at the bottom end of the rack and a push rod with one end extending into the inner cavity of the rack and the other end fixedly connected to the end of the second electric telescopic rod.
[0013] By adopting the above technical solutions, the beneficial effects achieved by the present utility model are as follows:
[0014] 1. In the present utility model, a positive conical bending wheel is rotatably installed at the top end of the base. Multiple first bending grooves are arranged on its surface from top to bottom. The positive conical bending wheel is rotatably arranged on the base, and an inverted conical roller is arranged on the rotating seat. Multiple second bending grooves are arranged on the surface of the inverted conical roller. Through the above settings, the bending wheel adopts a positive conical design. When bending steel pipes with different bending radii, only need to embed the steel pipe into the first bending grooves at different positions on the positive conical bending wheel. The bending radius of the first bending groove closer to the top end of the positive conical bending wheel is smaller, and vice versa, the bending radius of the first bending groove closer to the bottom end is larger. This effectively avoids the trouble of replacing the bending wheel and improves the bending efficiency of the steel pipe.
[0015] 2. In the present utility model, a bracket is installed on one side of the base, and multiple first electric telescopic rods are fixed on the bracket. At the same time, a rack is installed at the bottom end of the first electric telescopic rod, and a pushing member extending into the rack is installed at the bottom end of the rack. During use, only need to put the steel pipe into the rack, and the pushing member can automatically push the steel pipe on the rack between the positive conical bending wheel and the inverted conical roller, which is convenient for bending the steel pipe, avoids the trouble of manually putting the steel pipe, further improves the bending efficiency of the stainless steel pipe, and increases the practical performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the present utility model;
[0017] Figure 2 is a schematic cross-sectional view of the main structure of the present utility model;
[0018] Figure 3 is a schematic exploded view of the main mechanism of the present utility model;
[0019] Figure 4 is a schematic structural diagram of the feeding mechanism of the present utility model
[0020] Figure 5 This is a schematic cross-sectional view of the feeding mechanism of the present utility model.
[0021] Reference numerals:
[0022] 100, main body mechanism; 110, base; 111, annular protrusion; 120, positive conical bending wheel; 121, first bending groove; 130, rotating seat; 131, rectangular plate; 1311, annular groove; 132, toothed ring; 140, inverted conical roller; 141, second bending groove; 150, driving member; 151, motor; 152, gear; 160, toothed belt;
[0023] 200, feeding mechanism; 210, bracket; 220, first electric telescopic rod; 230, material rack; 231, round hole; 240, pushing member; 241, push rod; 242, second electric telescopic rod. Specific embodiments
[0024] To make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be noted that, without conflict, the embodiments of the present utility model and the features in the embodiments can be combined with each other.
[0025] Some embodiments of the present utility model will be described below with reference to the accompanying drawings. Embodiment 1
[0026] Combined with Figures 1-5 As shown, this embodiment provides a stainless steel pipe bending and forming machine, including: a main body mechanism 100 and a feeding mechanism 200.
[0027] The main body mechanism 100 includes a base 110, a positive conical bending wheel 120 rotatably installed at the top of the base 110, a rotating seat 130 rotatably sleeved on the base 110, an inverted conical roller 140 rotatably arranged at the top of the rotating seat 130, a driving member 150 installed on one side of the base 110, and a toothed belt 160 with one end sleeved on the rotating seat 130 and the other end sleeved on the driving member 150.
[0028] Among them, the base 110 is used to install other components. The positive conical bending wheel 120 is rotatably arranged at the top of the base 110, and a plurality of annular first bending grooves 121 are arranged in an array on the surface. The bending wheel is designed as a positive cone. When bending steel pipes with different radii, only need to embed the steel pipe into the first bending grooves 121 at different positions on the positive conical bending wheel 120. The bending radius of the first bending groove 121 near the top of the positive conical bending wheel 120 is smaller, and conversely, the bending radius of the first bending groove 121 near the bottom is larger, effectively avoiding the trouble of replacing the bending wheel.
[0029] The rotating seat 130 is used to mount the inverted conical roller 140 and drive the inverted conical roller 140 to rotate, so as to realize the bending of the steel pipe. The rotating seat 130 includes a rectangular plate 131 rotatably sleeved on the base 110 and a toothed ring 132 fixed to the bottom end of the rectangular plate 131. An annular protrusion 111 is arranged on the outer side of the top end of the base 110. A circular hole 231 is formed on one side of the rotating seat 130. A ring groove is arranged on the inner wall of the circular hole 231. The annular protrusion 111 is rotatably fitted in the annular groove 1311 to ensure the stability of the rectangular plate 131 during rotation.
[0030] The inverted conical roller 140 is rotatably mounted on the rectangular plate 131 and abuts against the positive conical bending wheel 120. A plurality of annular second bending grooves 141 are arranged in an array on the surface of the inverted conical roller 140. When the inverted conical roller 140 rotates around the positive conical bending wheel 120, the steel pipe fitted between the first bending groove 121 and the second bending groove 141 can be bent.
[0031] The driving member 150 is used to drive the rotating seat 130 to rotate, and includes a motor 151 mounted on one side of the base 110 and a gear 152 fixed to the shaft of the motor 151. One end of the toothed belt 160 is meshed on the outside of the gear 152, and the other end is meshed on the outside of the toothed ring 132. When the motor 151 is started, it drives the gear 152 to rotate. The rotation of the gear 152 drives the toothed ring 132 to rotate through the toothed belt 160. The rotation of the toothed ring 132 drives the rectangular plate 131 to rotate, and the rotation of the rectangular plate 131 drives the inverted conical roller 140 to rotate to bend the steel pipe.
[0032] The feeding mechanism 200 is used to automatically feed the steel pipe between the positive conical bending wheel 120 and the inverted conical roller 140, and includes a bracket 210 fixed to one side of the base 110, a plurality of first electric telescopic rods 220 mounted on the bracket 210, a material rack 230 fixed to the top end of the first electric telescopic rod 220, and a pushing member 240 mounted at the bottom end of the material rack 230 and extending into the material rack 230.
[0033] The bracket 210 is used to fix the first electric telescopic rod 220 to ensure the stability of the first electric telescopic rod 220. The first electric telescopic rod 220 is used to mount the material rack 230 and drive the material rack 230 to move up and down, so as to facilitate feeding the steel pipe into the first bending groove 121 at different positions on the positive conical bending wheel 120.
[0034] The rack 230 is used for temporarily placing the steel pipes to be bent. A round hole 231 is opened on one side of the rack 230 for sending out the steel pipes. The pushing member 240 is used for pushing out the lowermost steel pipe in the rack 230, and includes a second electric telescopic rod 242 installed at the bottom end of the rack 230 and a push rod 241 with one end extending into the inner cavity of the rack 230 and the other end fixedly connected to the end of the second electric telescopic rod 242. When the second electric telescopic rod 242 is started, it drives the push rod 241 to move, and the push rod 241 moves to push the steel pipe out of the rack 230, so that it enters between the positive conical bending wheel 120 and the inverted conical roller 140.
[0035] The working principle and usage process of the present utility model: When in use, the steel pipes to be bent are placed into the rack 230. According to the requirements, different first bending grooves 121 at different positions on the positive conical bending wheel 120 are selected. After completion, the first electric telescopic rod 220 is started to drive the rack 230 to move up and down, so that the round hole 231 at one end of the rack 230 corresponds to the first bending groove 121 on the selected positive conical bending wheel 120. Then the second electric telescopic rod 242 is started to drive the push rod 241 to move, and the lowermost steel pipe in the rack 230 is pushed outwards. The steel pipe passes through the first bending groove 121 on the positive conical bending wheel 120 and the corresponding second bending groove 141 on the inverted conical roller 140. At this time, the motor 151 is started to drive the gear 152 to rotate. The rotation of the gear 152 drives the toothed ring 132 to rotate through the toothed belt 160. The rotation of the toothed ring 132 drives the rectangular plate 131 to rotate. The rotation of the rectangular plate 131 drives the inverted conical roller 140 to rotate to bend the steel pipe. After completion, the steel pipe is taken out, and then the above process is repeated.
[0036] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.
Claims
1. A stainless steel pipe bending and forming machine, comprising: The main body mechanism (100) and the feeding mechanism (200), characterized in that the main body mechanism (100) includes a base (110), a positive conical bending wheel (120) rotatably mounted on the top end of the base (110), a rotating seat (130) rotatably sleeved on the base (110), an inverted conical roller (140) rotatably arranged on the top end of the rotating seat (130), a driving member (150) installed on one side of the base (110), and a toothed belt (160) with one end sleeved on the rotating seat (130) and the other end sleeved on the driving member (150); The feeding mechanism (200) includes a bracket (210) fixed on one side of the base (110), a plurality of first electric telescopic rods (220) installed on the bracket (210), a material rack (230) fixed on the top end of the first electric telescopic rod (220), and a pushing member (240) installed at the bottom end of the material rack (230) and extending into the material rack (230).
2. The stainless steel pipe bending and forming machine according to claim 1, wherein A plurality of annular first bending grooves (121) are arranged in an array on the surface of the positive conical bending wheel (120), and a plurality of annular second bending grooves (141) are arranged in an array on the surface of the inverted conical roller (140).
3. A stainless steel pipe bending and forming machine according to claim 1, characterized in that, The rotating seat (130) includes a rectangular plate (131) rotatably sleeved on the base (110) and a toothed ring (132) fixed to the bottom end of the rectangular plate (131).
4. A stainless steel pipe bending and forming machine according to claim 3, characterized in that, An annular protrusion (111) is arranged on the outer side of the top end of the base (110), a circular hole (231) is opened on one side of the rotating seat (130), a ring groove is arranged on the inner wall of the circular hole (231), and the annular protrusion (111) is rotatably fitted in the annular groove (1311).
5. A stainless steel pipe bending and forming machine according to claim 3, characterized in that, The driving member (150) includes a motor (151) installed on one side of the base (110) and a gear (152) fixed on the shaft of the motor (151), one end of the toothed belt (160) is meshed on the outer side of the gear (152), and the other end is meshed on the outer side of the toothed ring (132).
6. A stainless steel pipe bending and forming machine according to claim 1, characterized in that, A circular hole (231) is opened on one side of the material rack (230).
7. A stainless steel pipe bending and forming machine according to claim 1, characterized in that, The pushing member (240) includes a second electric telescopic rod (242) installed at the bottom end of the material rack (230) and a push rod (241) with one end extending into the inner cavity of the material rack (230) and the other end fixedly connected to the end of the second electric telescopic rod (242).
Citation Information
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