Reverse chamfering multifunctional diamond cutter
Through nested welding and internal cooling structure design of tungsten steel knife body and blade diamond blade, the problem of single function of traditional tool is solved, multi-purpose machining is achieved, tool life and processing accuracy are improved, and cost and error are reduced.
Patent Information
- Application Number
- CN202422115991.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-30
AI Technical Summary
Traditional tools have a single functional structure and are not practical, which cannot meet the needs of multi-purpose processing, resulting in high tool costs for customers and insufficient tool capacity of machine tools.
The tungsten steel knife body is used to nest welding with the diamond blade blade, combining the inner cooling structure and four-tooth cutting head design to achieve versatility and cooling is reduced through vacuum welding and direct injection cooling.
It improves the service life and machining accuracy of the tool, reduces cutting temperature, reduces tool change and repeated clamping errors, reduces customer tool costs and improves production efficiency.
Smart Images
Figure CN223083844U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cutting tools, in particular to a multi-functional diamond tool for reverse chamfering. Background Technique
[0002] The cutting tools are used for machining valve body parts and parts made of aluminum alloy materials. There are many types of such parts, and there are many holes for realizing various different functions. At the same time, the sealing performance should be good, the surface finish requirement is high, and the requirements for the cutting tools are also very strict.
[0003] The functions and structures of traditional cutting tools are single and their practicability is not strong. However, the cutting tools proposed by the utility model can be multi-purpose and general under certain conditions, reducing the problems of the customer's cutting tool cost and insufficient cutting tool capacity of the machine tool. Content of the Utility Model
[0004] The purpose of the utility model is to provide a multi-functional diamond tool for reverse chamfering. In view of the fact that there is no corresponding cutting tool in the existing market, a multi-purpose, convenient and efficient processing tool is provided for customers. The way of welding diamond cutting edges on a tungsten carbide tool body is adopted to solve the problems in the above background technique.
[0005] To achieve the above purpose, a multi-functional diamond tool for reverse chamfering is provided, including a tungsten carbide tool body, a diamond cutting edge blade, a four-tooth cutting head, an internal cooling structure, and an open chip groove. It is characterized in that the tungsten carbide tool body and the diamond cutting edge blade are welded in a nested manner;
[0006] A direct injection type internal cooling structure is arranged inside the tungsten carbide tool body.
[0007] According to a multi-functional diamond tool for reverse chamfering, the tungsten carbide tool body and the diamond cutting edge blade are welded by vacuum.
[0008] According to a multi-functional diamond tool for reverse chamfering, it is characterized in that: the internal cooling structure is provided with direct injection cooling at the cutting edge.
[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0010] 1. For the multi-functional diamond tool for reverse chamfering, by setting the cutting edge of the tool to be welded with a super-hard diamond blade material, the tool has a good service life, and at the same time, it can ensure that the surface finish of the processed product can meet the requirements of customers.
[0011] 2. For the multi-functional diamond tool for reverse chamfering, by setting the center holes reserved at both ends of the tool, the cutting edge blades can be replaced and repaired in multiple places, with high utilization rate, and the tool life is greatly extended.
[0012] 3. This reverse chamfer multi-functional diamond tool can be used in multiple ways through the setting of special dimensions, reducing the errors caused by tool changing and repeated clamping and positioning, improving the accuracy and production efficiency, reducing the tool cost of customers, and solving the problem of insufficient tool capacity of machine tools.
[0013] 4. This reverse chamfer multi-functional diamond tool can effectively reduce the cutting temperature and improve the chip evacuation efficiency through the setting of an internal cooling structure.
[0014] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become apparent from the following description, or be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present utility model will be further described below in conjunction with the drawings and embodiments;
[0016] Figure 1 is a perspective view of a reverse chamfer multi-functional diamond tool of the present utility model;
[0017] Figure 2 is a structural schematic diagram of a reverse chamfer multi-functional diamond tool of the present utility model;
[0018] Figure 3 is a schematic diagram of countersinking processing of a reverse chamfer multi-functional diamond tool of the present utility model;
[0019] Figure 4 is a schematic diagram of boring processing of a reverse chamfer multi-functional diamond tool of the present utility model;
[0020] Figure 5 is a schematic diagram of reaming processing of a reverse chamfer multi-functional diamond tool of the present utility model;
[0021] Figure 6 is a schematic diagram of reverse chamfer processing of a reverse chamfer multi-functional diamond tool of the present utility model.
[0022] In the figure: 1, tungsten carbide tool body; 2, edge diamond blade; 3, four-tooth cutting head; 4, internal cooling structure; 5, open chip groove.
[0023] Reference numerals: L, L1, L2, L3, L4, R1, α, β are partial dimension parameters of the tool in the embodiment of the utility model,
[0024] γ, δ, h1, h2 are partial dimension parameters of the processed product in the embodiment of the utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0026] Please refer to Figure 1-6 , the embodiments of the present utility model provide a technical solution: a multi-functional diamond tool for reverse chamfering, including a tungsten carbide tool body 1, a cutting-edge diamond blade 2, a four-tooth cutting head 3, an internal cooling structure 4, and an open chip groove 5. Its characteristics are that the tungsten carbide tool body 1 and the cutting-edge diamond blade 2 are nested and welded. By setting the tool cutting edge to use welded super-hard cutting-edge diamond blade 2 material, the tool has a good service life, and at the same time, the surface finish of the processed product can meet the requirements of customers.
[0027] The internal of the tungsten carbide tool body 1 is provided with a direct-injection internal cooling structure 4.
[0028] The tungsten carbide tool body 1 and the cutting-edge diamond blade 2 are vacuum welded. This welding method effectively avoids the uneven heat absorption caused by the influence of the external environment during welding. It effectively prevents defects such as the generation of bubbles during the welding process, the damage of the tool material, and the insecure welding, and improves the service life of the tool.
[0029] The internal cooling structure 4 is provided with direct-injection cooling at the cutting edge, which can cool the 4-tooth cutting edge of the tool at the same time and improve the chip removal efficiency.
[0030] As shown in Figure (2), the cutting edge part adopts a four-tooth cutting head 3 for simultaneous chip removal method, which ensures the strength of the tool and increases the service life of the tool. The front end adopts an R-angle guide, which can effectively prevent the cutting edge of the tool from chipping. A finishing edge L1 is reserved axially on the outer diameter to ensure that the surface finish of the product processed by the tool can meet the usage requirements of customers. The β angle is the clearance angle, which is also the clearance dimension. It needs to be reasonably designed according to the usage situation of customers, and at the same time takes into account the functions of clearance and tool rigidity. The cutting edge adopts a two-back-angle method, which not only ensures the strength of the tool but also reduces the friction with the workpiece. The clamping handle is designed according to the clamping of the customer's machine tool.
[0031] As shown in Figure (3), this is a schematic diagram of the counterboring processing of the tool. The usage conditions are that both are applicable.
[0032] As shown in Figure (4), this is a schematic diagram of the boring processing of the tool. The usage conditions are that both ( γ ≤ β / 2 or there is a relief groove for clearance can be applied.
[0033] As shown in Figure (5), this is a schematic diagram of tool reaming machining. The usage conditions are that both can be applied.
[0034] As shown in Figure (6), this is a schematic diagram of tool reverse chamfering machining. The usage conditions are that both (α = δ, h2 ≤ L3 - L2, h1 ≤ L - L4) can be applied.
[0035] The tool machining material is aluminum alloy. The machine tool used requires a milling-around function during boring reverse chamfering machining.
[0036] The specific dimensions of the tool can be designed according to the product dimensions provided by the customer and the number of functions required. This further solution only provides a machining idea and is not applicable to all products.
[0037] Working principle: When in use, to improve the service life of the tool, the tool edge adopts a welded ultra-hard edge diamond blade 2 material, which is not easily worn during machining. And center holes are reserved at both ends of the tool, enabling the edge blades to be replaced and repaired in multiple places, with high utilization rate. Through this structure, the service life of the tool is improved; to improve the chip removal efficiency of the tool, by setting an internal cooling structure 4, the cutting temperature is effectively reduced, and an open chip pocket 5 is added to enable the flying chips to quickly discharge along the groove. Through this structure, the chip removal efficiency of the tool is improved; to achieve the multi-function of the tool, by designing special dimensions, the tool can meet different machining requirements and achieve the requirements of the multi-function of the tool.
[0038] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the gist of the present invention.
Claims
1. A multi-functional diamond tool for reverse chamfering, comprising a tungsten carbide tool body (1), a cutting-edge diamond blade (2), a four-tooth cutting head (3), an internal cooling structure (4), and an open chip groove (5), characterized in that, The tungsten carbide tool body (1) and the edge diamond blade (2) are welded in a nested manner; The interior of the tungsten carbide tool body (1) is provided with a direct injection internal cooling structure (4).
2. The multifunctional diamond tool with reverse chamfer as claimed in claim 1, wherein: The tungsten carbide tool body (1) and the edge diamond blade (2) are welded in a vacuum.
3. The multifunctional diamond cutting tool with reverse chamfer as claimed in claim 1, wherein: The internal cooling structure (4) is provided with edge direct injection cooling.